I have done something similar with etched-engraved dials.  I got the powder 
from Harbor Freight.  I have several colors but black really to be the most 
appropriate.   The cost for a lifetime supply jar is only a few dollars.  

 

I use a razor blade to squeegee it into the etched areas and then bake it in my 
shop toaster-oven (my rex-kitchen toaster oven) for about five minutes.  I then 
clean up the surface with fine sandpaper and add as many coats as I like.  (As 
the shampoo bottle says, Rinse and repeat.) 

 

I will be interested to learn about variegated colors that simulate patina 
colors.  

 

Jack 

 

 

From: sundial [mailto:[email protected]] On Behalf Of Bill Gottesman
Sent: Sunday, September 20, 2015 1:11 PM
To: [email protected]
Cc: Sundials List
Subject: Re:

 

Hello Ken,

 

I have tried some powder coating on aluminum with acceptable results.

 

1.  I do not have any powder coating facilities.  I bought small amounts of 
powder coat on the internet (I don't recall where, but could look it up), along 
with a small amount of a liquid solution that suspends the powder so I could 
paint in on with a brush.  I mostly used this to paint-fill engraved text, but 
also on some broader areas.  I then baked the part in my kitchen oven at the 
proper temperature (I think 325 degrees), and the results were very good.  Good 
adhesion, good appearance.  I can't yet speak to weatherability, but the 
product was advertised as UV (sunlight) stable.  

 

2. There is no question in my mind that electrostatically applied powder coat 
is superior to the brush-on method in terms of flatness of application and 
uniformity of color density.

 

3. Several powder coat suppliers sell colors that are variegated, meaning that 
the finished product is not of uniform color.  For example, I tried some copper 
and bronze patina colors that really looked good when baked, with the sort of 
small scale variations in color that you expect to see on patinated copper and 
bronze.  I can check my records for more details if you are interested.

 

-Bill

 

On Sat, Sep 19, 2015 at 6:34 PM, clarkkr--- via sundial <[email protected]> 
wrote:

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---------- Forwarded message ----------
From: [email protected]
To: [email protected]
Cc: 
Date: Sat, 19 Sep 2015 18:34:17 -0400
Subject: Looking for suggestings on surface treatment of my aluminum cross 
sundial "Time to Reflect"

Hi Everyone,

 

     I am looking for suggestions on different types of surface treatment that 
I could do on my aluminum cross sundial besides powder coating and enamel paint 
in the lettering.   I could anodize it but I am not sure it would hold up in 
the sun.  Would some kind of light acid etching work or some kind of staining 
on the aluminum?

 

     Thanks,

 

Ken Clark

Elizabethtown, PA

 

 

The following is my post from Facebook and link.

 

 

Time to Reflect sundial.

 

     This is a sundial that I been working on for over a year.  I designed this 
aluminum cross sundial on CORELDRAW which was saved as a DXF file and converted 
to SOLIDSWORK program and CNC by Max Machine of Elizabethtown, PA. 

 

      I am still looking at different options for the finish.  I have been 
thinking of powder coating it blue-green patina like the statue of Liberty.

 

     This is still a work in progress and is mounted over my well pipe for now. 
 I still need to fabricate the mounting bracket and will be bolted to probably 
an 18 inch diameter concrete base.  I need to find the right location or church 
that will accept this sundial.

 

 

Thanks,

Ken Clark

 

https://www.facebook.com/media/set/?set=a.10205271882252638.1073741827.1114522471
 
<https://www.facebook.com/media/set/?set=a.10205271882252638.1073741827.1114522471&type=1&l=0a021f4dfa>
 &type=1&l=0a021f4dfa

 

 


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