Last week I upgraded from a 1.0.1 snapshot release (embedded) to 1.2beta1 5/9/2007 snapshot using the rc.firmware script. The upgrade installed nicely and everything seemed to work well (aside from having to manually fix gettytab and put the ttys_wrap file in place of ttys).

However, for some reason after a couple of days, my vpn tunnels back to the office running the same snapshot on a full install wouldn't stay up nor connect for long without continual rebooting of my home firewall. Another curious thing was that the VPN to my data center was working as I could ping, login, etc., but the associations did not show up on the GUI nor via setkey -D on the console. It was most peculiar...

So I decided last night to install snapshot 5/11 (built 5/13 it seems).

I tried the new upgrade menu option from the ssh login after uploading the firmware to the home directory. The router continued to run for the whole time routing, but the upgrade never seemed to complete. After a while DNS stopped being resolved, and my ssh connection was closed, and I couldn't connect to the web interface.

So I ran downstairs, hooked up a serial cable and found that there was nothing to see on the console. Hitting 'ctrl-t' just said "not a controlling terminal" and reported a load average of 2.00.

Since it had been over 20 minutes by this time, I pulled the plug and rebooted the WRAP box. On reboot, I could see that it had the absolute latest kernel, so the upgrade did apply at least some of it. However, the console menu never showed up. Luckily I was able to connect via ssh and restore the ttys_wrap file into /etc/ttys and 'kill -1 1' to restore that. To be safe, I used the rc.firmware script to re-install the upgrade. It finished in a few seconds and rebooted. This time, the ttys file was right, and everything seems to be going at 100%. The VPN to the office is still up.

So I'm not sure if the 5/9 snapshot has issues that caused this upgrade problem or the VPN problem, but the 5/11 snap seems pretty stable so far on my embedded WRAP.

The 5/9 snapshot has been pretty stable on the full install at the office, too.

I'm not upgrading the data center and remote offices until I'm 100% safe with 1.2 release ;-) since I can't go fix them as easily.


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