Alexios Zavras wrote:
> I was looking for an answer to the following:
> I'm installing some equipment on a customer data center
> (~100 servers, Netapps, switches, etc.).
> The customer insists that, in order to have the cabling "neat",
> all cables should be "made-to-measure", i.e. cut and made on the spot,
> without any excess loops.  He even suggested this for power cords!
>   
Early in my career, I had to custom make my own cables, because the 
small company I worked for owner thought it was "cheaper" than buying 
cables (actually at the time it was cheaper).  However, in the long run, 
we had to make new cables every time we changed something.  Remember, 
custom mean one-use-only.

About 10 years ago, I was doing an install of a DR site in Chicago, a 
union town.  The union electricians had to make every single cable, both 
network and power, by hand to measure.  A job that should have taken me 
about a day (actually less) ended up taking three weeks, due to high 
failure rate and rework.  Also, (I don't know if this has changed over 
the years or not) the custom made power cables are just butt ugly 
because the plugs are bolted on rather than being formed/extruded rubber 
covered.  Kind of kills the whole idea of "neat" if you have large and 
ugly plugs.

In this day, with cables as cheap as they are, and with every possible 
length available, the extra couple of inches you save by making them 
exactly the right length just isn't worth the time and effort.

-spp
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