E-paper could be one of those tectonic shifts in reality... If you though
advertising was choking the visual environment today, just wait when
everything is covered with programmable displays...

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http://neasia.nikkeibp.com/neasia/003542

E-Paper Enters Practical Use

Equipment using electronic paper (E-paper) is becoming increasingly
prevalent. More companies have entered the market, and have been developing
a wide range of E-paper products, many of which are available now.

In December 2005, passers-by stopped at the sight of an unfamiliar object
that had appeared in one of the concourses of JR Tokyo station. Equipped
with six monitors, the object cycled through displays of news, weather,
station guidance and other subjects at about 5-minute intervals. The
displays offered good contrast, but were monochrome, and the appearance was
significantly different from the color displays with which everyone is
familiar these days. Upon closer scrutiny, it was possible to read:
"Demonstration test for electronic paper displays in progress."

In 2006 a variety of equipment using E-paper is likely to start appearing
here and there (Fig 1). In January of 2006, for example, Seiko Watch Corp of
Japan released a watch using E-paper for the face display, while Ishida Co
Ltd of Japan began marketing a shelf price tag using an E-paper display to
supermarkets and other retailers. Other recent developments have included a
practical, general-purpose E-paper display from Hitachi Ltd of Japan, and an
equipment clock using E-paper from Citizen Watch Co Ltd of Japan for public
facilities like stations and schools. Meanwhile Asahi Glass Co Ltd of Japan
is developing a practical public display terminal. And this is only the tip
of the iceberg.

After-Image Improvements
There have been practical E-paper examples in the past, but limited to only
a few applications. There are few manufacturers who can supply it, and even
the method developed by industry pioneer E Ink Corp of the US faced problems
with after-images. These after-images occurred after letters and symbols had
been displayed; they remained faintly visible after the display image had
been changed. This problem has been resolved lately, and a range of new
E-paper designs is being developed to the practical level by various
manufacturers, driving sample applications in a large number of fields (Fig
2).

E Ink has developed an electronic ink with improved after-image
characteristics, and has already begun to supply it to equipment
manufacturers. "The ink we supply now is the one with no after-images," said
Ryosuke Kuwada, vice president at E Ink. The wristwatch sold by Seiko Watch
from January 2006, the equipment clock sold by Citizen Watch from March
2006, and other recent developments all use this new electronic ink from E
Ink for its improved after-image characteristics.

A number of other electronic inks from manufacturers other than E Ink have
also evolved to the practical stage, and some equipment manufacturers are
beginning to use them. The shelf price tag system released by Ishida in
January 2006, for example, uses E-paper from SiPix Imaging Inc of the US.
"We began investigating the possibilities for E-paper in shelf tagging three
years ago, but E-paper technology wasn't well enough developed then. It is
finally usable now, including points like readability and quality
stability," said Tsuyoshi Kikukawa, general manager, ESL Business Manager at
Ishida. According to Kaoru Suzuki, project manager, Transportation Systems
Planning Dept, Transportation Information Systems Div of Hitachi, which
plans to release E-paper general-purpose displays in spring 2006, "We wanted
to be the first to ship them, and decided to tie up with an E-paper
manufacturer capable of providing practical technology then."

Low Power Consumption
The goal of equipment manufacturers adopting E-paper is to make it possible
to create equipment too difficult or impractical to accomplish with
conventional displays. The wristwatch from Seiko Watch, for example, has a
bracelet-type band, and the user can twist the display just like the band.
The shelf price tag system from Ishida uses E-paper with a plastic substrate
to combine lightness with breakage resistance. A liquid crystal display
(LCD) panel in the same application would be heavy and easily broken, and
therefore impractical, said a source at the firm.

In comparison with conventional displays, though, the most outstanding
difference is the low power consumption. The device only consumes
electricity when the display is changed, which could mean significant power
savings, depending on how the system is utilized. The equipment clock from
Citizen Watch, which updates the display once a minute, for example,
features power consumption "...about one-twentieth that of the same-size LCD
equipment clock, and only a few thousandths that of a backlight-equipped
clock," said Yasushi Kaneko, manager, Ep Project, Technical Lab, MHT R&D Div
at the firm. This makes battery drive possible, which eliminates the need
for power supply construction prior to equipment installation, and means
that the equipment can be installed in places where no power supply is
available.

The demonstration system installed at Tokyo station, described earlier, is
also battery-driven, with no power supply construction needed. The displays
are equipped with a set of four 1.2V, 1350mAh polymer Li-ion rechargeable
batteries which can power about 1,000 display redraws, although battery life
varies with the frequency of communication.

Smart Cards, Notebook PCs
As is evident from the examples mentioned, E-paper is being considered for
use in not only a few announced applications, but in a wide range of perhaps
less obvious applications. Examples of such applications include various
cards, such as smart cards and electronic money, displays for devices like
universal serial bus (USB) memory, advertising above windows or on hand
straps in trains, rear displays on mobile phones, and mobile viewers.
E-paper is also being eyed for possible use in products like home appliances
and toys.

The flurry of activity is also apparent in the messages received by E-paper
manufacturers. In July 2005, when Fujitsu Ltd of Japan announced the
development of E-paper, "They came calling on us before we even had a chance
to try to market it. Most equipment manufacturers already had clearly
defined ideas of what they wanted to do with it," revealed Fumiyuki
Hashimoto, manager, Planning Div, Marketing Unit of Fujitsu.

While yet in the future, there is also great hope that E-paper can be used
in notebook personal computers (PC). In March 2005, Intel Corp of the US
disclosed that Intel Capital Corp of the US had invested into E Ink. A
source at Intel explained: "About a third to a half of power used in today's
notebook PCs is used by the display. If notebooks could use E-paper it would
mean a significant reduction in power consumption, and at the same time
provide a big improvement in readability outdoors."

Even though it's entering volume production, however, E-paper has its pros
and cons, and is still not able to fulfill all the demands equipment
manufacturers make of it. Flexible varieties, for example, can't handle dot
displays, while dot-display models are not flexible. One E-paper
manufacturer commented that a major consumer electronics manufacturer wants
to use flexible E-paper with color dot displays at once, but admitted they
just can't manufacture it effectively yet. Further development in E-paper
technology is needed before it can be adopted by a large number of equipment
manufacturers and experience major market growth.

Exclusive Features Pushed
The development of E-paper technology is under way around the world, but in
general the E-papers expected to reach the practical level in 2006 to 2007
can be broadly divided into the particle-based type from firms like E Ink,
SiPix Imaging and Bridgestone Corp of Japan, and the cholesteric liquid
crystal type from companies including Asahi Glass, Fuji Xerox Co Ltd of
Japan and Fujitsu. Even under a single type category, though, the
implementation technology may be widely different, with each manufacturer
stressing the unique advantages of its own approach (Table 1).

Particle-based E-paper uses an electric field to move black and white
particles up and down to change the image. The E Ink method of handling
black and white particles is probably the best-known of the microcapsule
liquid approaches, but the Bridgestone approach, for example, moves the
particles up and down in air for an extremely fast response speed of only
0.2ms. Unlike E Ink's device, which is designed for dot display with active
drive, the Bridgestone design offers high-definition dot displays even with
a passive drive. Dr Hiroaki Wada, general manager, Dept of High Performance
Product Development, Research & Development Div, Bridgestone, pointed out:
"We have already prototyped a high-definition E-paper using the cheap and
simple passive-drive design, achieving XGA resolution (1,024 x 768 pixels)
on a 7.5-inch screen."

Cholesteric liquid crystal E-paper is stable in both transparent and
reflective states, making use of the unique properties of liquid crystal.
Fujitsu stacked three cholesteric liquid crystal layers, each selectively
reflecting a different wavelength, to prototype a 4,096-color design. The
firm's Hashimoto commented, "We will also develop a 260,000-color model
before the end of fiscal 2005." Asahi Glass's Satoshi Niiyama, unit leader,
Research Center, said, "We have built in a technology to eliminate the
'burning in' that can occur with cholesteric liquid crystal."

Ultimate Goal: "Paper"
As various E-paper technologies compete with unique features, firms like
Toppan Forms Co, Ltd of Japan and Fuji Xerox Co, Ltd of Japan have entered
into tie-ups with SiPix Imaging to make it clear they are pursuing
characteristics including low cost and alternatives to paper.

In October 2005 Toppan Forms made it clear it was entering the E-paper
market by announcing a strategic tie-up with SiPix Imaging, which has been
developing E-paper technology. The agreement called for Toppan Forms to
create modules using the E-paper developed by SiPix Imaging, with the
modules being marketed in Japan by Toppan Forms and elsewhere by SiPix
Imaging. There will also be cases where Toppan Forms develops the final
product. The technology is expected to be ready for practical application in
fiscal 2006.

Toppan Forms chose to tie up with SiPix Imaging because "We thought it could
be realized for lower cost than any of the available methods," according to
Kazumichi Shibuya, manager, EP Project Group, Information Media Business Div
of the firm. This judgment was largely based on the roll-to-roll production
method.

SiPix Imaging's E-paper consists of microcups formed on a plastic substrate,
filled with white particles and liquid colorant. The particles are raised or
lowered to switch between the color of the particle and the color of the
liquid. Roll-to-roll production is used for microcup manufacture,
particle/colorant fill and other processes (Fig 3). The firm will supply
Toppan Forms with E-paper in roll form.

Rewriting with Light
The E-paper under development by Fuji Xerox is also designed to replace
paper. "We are aiming for use in situations where content is difficult to
view on a computer monitor, but not worth printing out," said Tsunemasa
Mita, manager, Advanced Devices & Materials Laboratory, Corporate Research
Group at Fuji Xerox. For example, content such as E-mail, maps and similar
items would be written to E-paper instead of being printed on real paper,
and carried about.

The technology developed by Fuji Xerox is called the "optical rewritable"
method, and as the name suggests, new data can be projected onto the paper
from the rear to rewrite the displayed image. This is possible because of a
unique structure, with a photosensitive layer positioned under the
cholesteric liquid crystal film. When irradiated by light from the side
opposite the liquid crystal, the resistance of the photosensitive layer
changes in proportion to optical intensity. The liquid crystal film,
connected in series to the photosensitive layer, changes the displayed image
because the voltage input changes in relation to that resistance.

This principle of operation makes it possible to eliminate electrode
patterning, for pixels. In fact, the only drive electrode is the single one
covering the entire plane. Because of this, explained Fuji Xerox's Mita,
"Our approach is not limited by the drive electrodes, making it a lot easier
to drop costs and fabricate larger screen sizes."

In the future, the firm hopes to make it possible to just press this E-paper
against a computer monitor in the office to automatically write the screen
image to the E-paper. At present, however, a dedicated writer is required to
provide the high optical intensity and directional light beams required.

Constituent Technology
For dot displays development is proceeding apace toward multi-functionality,
including such characteristics as color and flexibility. The most aggressive
player in this field is E Ink, which displayed a prototype E-paper full of
original technology at FPD International 2005, in October 2005. The
prototypes included a 4,096-color model made using color filters developed
by Toppan Printing Co, Ltd of Japan; a model with improved display
performance, such as reflectivity, made with an improved ink which retains
brightness even when used with color filters; and a flexible model using
thin-film transistors (TFT) on a stainless steel substrate, developed
jointly with LG Philips LCD Co, Ltd of Korea and others. At present these
characteristics are implemented in independent products, but the firm plans
to bring all of the constituent technologies together into one E-paper
product in about 2007.

According to E Ink there are a number of equipment manufacturers that want
this type of E-paper by about 2007. As the firm's Kuwada said, "There are a
number of concrete proposals, such as terminals to read
digitally-distributed newspaper and magazine content." A prototype with a
glass substrate was first evaluated by these users, but the glass broke
during trials. As a result, the users have made flexibility a mandatory
product requirement.

The E Ink method, based on active drive, will have to provide TFT on a
flexible substrate to satisfy this requirement. Organic TFT and other
materials are not expected to be ready for commercial use by around 2007,
though, meaning that the firm could lose the business window of opportunity.
It identified TFT on stainless steel substrate as a strong candidate; it can
be manufactured on the same equipment used to make amorphous Si TFT, leading
Kuwada to believe that it "...is the technology for TFT on a flexible
substrate likely to be brought to the practical level first."

Looking Forward
Development of next-generation E-paper has also been picking up speed
recently. At the International Display Workshops/Asia Display (IDW/AD) '05,
held December 6-9, 2005, there were a number of papers presented on
technologies for future generations of E-paper.

For example, there are a number of competitors for TFT on flexible
substrate. Seiko Epson has a proprietary technology to transfer TFT from a
glass substrate to a plastic one, using Surface Free Technology by Laser
Ablation/Annealing (SUFTLA). The firm is applying SUFTLA in the development
of peripheral technologies such as microprocessors and memory, in addition
to E-paper (Fig 4). If the technology can be perfected it will lead to a
major expansion in the range of E-paper applications.

by Takuya Otani


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