GRILL WORKS 

Dear friends,

Today my posting is about the grill works in a home.When I joined duty in 
1967as junior engineer in Ranipet, it was in a newly constructed building with 
gateand windows fitted with grill works. At that period grill work was not 
commonin Kerala. Though my office had grill works, most new homes had no grill 
works atthat time. Memories of the grill work in windows, gates and front 
compound wall,terrace etc.  came to me. Nostalgic lookin to grill works. 

Sincerely, 

Gopalakrishnan 16-1-22. 

1Grill material

Today window grills are generally made of steel i.e.Bright Steel or Mild Steel 
(MS) because of its durability and sturdiness.Bright steel grills have become a 
fad for modern home windows and balconies.

2. Grill work 

In the lathe, different designs are drawn and kept ina note for the grill work 
in windows, gates etc. One can select the desiredone. Mostly for all designs 
irrespective of labour standard rate is told forthe finished work per kg.In a 
grill work grill rods of different thickness are cut and weld as required. 
Eitherthe grill man or engineer gives specifications. Once the grill is made, 
it cannot be resized.It is very difficult to remove the welding by thieves. 
Especially in the gatedesign, flower type welding is done in specific locations 
which not only givesbeauty, but adds obstruction also for animals squeezing 
through the frame work.Present day grill gates have spikes provision at the 
top. Grill works are heavy.

3 Screwing ofgrill work

Normally the window frame work is completed afterinserting grill in to it. Some 
construction it so happens, window wooden frameis fitted and grill work tight 
with inner side of wood work frame is inserted and screwedwith lengthy screws. 

4. Mufflingscrew head.

After inserting the grill work in to frame and screwsfitted, to avoid 
unscrewing the screwing head is muffled/ damaged. For somemore security, by 
suitable lathing, screws head will go in to grill frame andwhen screwed, it 
will be in plane with grill frame and screw head punctured andwaxed so that 
screwing may not be visible. 

In many flats we can see this method of grill fitting.In many flats there is 
only window pane in flats. I do not know why the builderprovides the widow so. 
Many fit grill frame screwed to window after purchasing.

5. Insertingthe grill to window frame.

In this case the outer frame is provided withprotrusions at least 2 numbers at 
top and two numbers at bottom and 4 numberson both sides. While the window 
frame is assembled, cuttings are made to insertthe protrusion of grill work and 
with grill the frame work is assembled. Thoughone is more happy seeing 
protrusion going in to frame, caring the wood, protrusion mayenter maximum one 
Inch only in to the frame. Special grill work isdone to the frames of windows 
in kitchen so that cat may not squeeze in to. 

6 Grill frame incompound wall

Above the front side compound wall brick work, forattraction than obstruction 
grill frame is fixed. The frame work protrusions onthree sides are inserted in 
to brick work and plastered.

7. Grill workdoors.

In the home in addition to the sturdy door opening to outsidegrill door is also 
provided, which is locked using a padlock. Padlock rod willenter in to a GI 
pipe hole fixed in the building wall for about 3 inches.

8. Cleaning ofgrill work. 

While Painting usually different colour paints areused for grill work for 
beauty. Using dry and wet cloth or using brushescleaning is done once a month. 
If not dust might settle which require toughcleaning. Normally bottom half of 
the grill work become dirtier. 

9. Stair casesand artwork in terrace in place of parapet wall.

Normally for staircase in the outside grill work fittedto GI Pipe is provided 
as support frame. Bottom is fitted to the steps itself. 

Instead of parapet wall on the terrace, in the front sidein most homes for 
architectural beauty, grill works fitted to GI Pipe are provided.Brick work 
will be there in between for strength.

 


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