ISHTIKA (BRICK)

Dear friends, 


Today my posting is about bricks. While I was re- doing asoak pit before 3 
years, to raise the sides, I had purchased bricks. Surplusbricks were neatly 
kept near sump over the raised bottom of compound wall.Recently during painting 
of my home, the workers were lavishly using them tofirmly support their high 
stools. I found how the safely kept bricks wereuseful on another occasion. Now 
the painting work is over, the bricks are againkept back on the same location, 
only difference some of them have paint marks. 

Bricks are used in house construction in Tamilnadu andSouthern and Central 
Kerala. In North Kerala both the locally available vettukal(cut brick) and 
bricks are used in construction. I have found in North Keralacut bricks are 
more heavy and strong comparing to central Kerala. In-factnowadays they are 
mechanically sawed in North Kerala. Other states may also beusing similar 
materials. In Chennai nowadays bricks made with concrete are usedfor flats. I 
have found the same in Bangalore also. 


Cut Bricks and bricks have standard dimensions. One cutbrick has the size of 
three bricks placed closely.  There was an old posting by me on bricks 
on22-10-2011. This posting is modified with addition of that posting.Sincerely,

Gopala Krishnan 31-3-2022. 


1. Ishtika forcompound wall. 

In central Kerala while I was constructing the home in 1984’s,the more common 
was cut bricks for walls of the building. It was the practiceto use Ishtika for 
compound wall alone. The cut bricks obtained  hadsufficient  strength to 
support theweight of the roofing with RCC. The cut bricks were priced less and  
 freelyavailable comparing to bricks.   


In some areas cut bricks are more porous and lightweight.  There only bricks 
are used forconstruction of home with RCC roof. I had my primary education in a 
schoolconstructed with country bricks and not plastered. However it looked very 
nice. 


2. Introduction ofIshtika for walls.

Gradually due to scarcity   ofquality cut bricks to support RCC, bricks made in 
companies were  introduced for   making walls also.  The added advantage was 
not much finishingrequired  and gave more appearance.  There was more need of 
cement mortar forjointing, but comparing to  reduction inlabour cost, it was 
not felt high. On account of it when I made an extension tomy native home, it 
was made with brick walls. Bricks during construction areused after dipping 
them in water. It reduced absorbing of more water fromcement motor to bricks. 


3. Bricksmanufacturing 

 There are two types of Bricks. One is made in the companieswho were 
manufacturing tiles earlier. Their finishing was finer. Clay mixed andput in 
boxes, slightly dried and pressed with mechanical force and 
arrangedsystematically with company seal impressed on and burnt through 
heatingarrangements in standard chambers, and they could be used even without 
cement plaster.It was a fashion to have such finishing to houses during 1990’s 
in Kerala. Theywere called theikkattha veetu(Not plastered homes). 


The other type of bricks is locally made using clay mostlyfrom paddy fields. 
The people could get clay for about 12 feet depth from paddyfields. The bricks 
were manually made pouring it in moulds and sun dried. Thenthey were again 
placed in a cubical manner with central space and firewood putin centre and 
fire applied.  Gradually thebricks get burned. After   the outer bricks got 
good brown colour, thefire is putout and the bricks are taken out as required 
from outside.    


3a. half burntbricks

There could be a few bricks not burnt fully either insideor outside in the 
local bricks making. Their colour will not be fully  brown. They are called 
half burnt bricks andsold as it is for a lesser rate. When walls required 
lesser strength likeasbestos roofing or thatched homes half burnt bricks were 
sufficient. InTamilnadu I had seen many purchase half burnt bricks for small 
constructionswhere RCC is not used for roofing. 


4. Cookingovens  and bricks

On those days fire wood was abundant and cheaply available.During preparation 
of feasts, for making ovens bricks were used placing them ina triangular 
fashion for keeping   of vessels. Different types of ovens were madeplacing 
bricks in triangles of various sizes. Normally three ovens to the sizecalled 
Large, medium, small might  bethere. Large ovens were used to place bigger 
vessels like chembu, Uruli etc. Medium ovens were used to placevessels like 
Kuttakam, Poni etc. Small was used for petty works like coffee,tea preparation, 
frying etc. 


5. Harappa and Mohenjo-Daro.

I have  studied inthe excavations at Harappa and Mohenjo-Daro, there was a big 
city and walls andpavements were made of bricks. This makes me to think, 
earlier the wider usewas bricks and cut bricks and granite ere later additions. 
Probably the moreavailability of clay on surface level itself might have been 
the reason for usingbricks more. 

6. Homam andIshtika

Our  flooring haschanged to tiles/ marble/ granite, to avoid breakage, bricks 
are placed in asquare arrangement and Homakundam is placed over it. Metal Homa 
kundams withlegs are available in Chennai Mylapore. In  Guruvayoor  probably we 
may be getting in Kerala. InTrivandrum it was not available till I was there.

7. Homa kkuzhi

About 10 years back I visited the house of my daughter inlaw’s relative at 
Karamana gramam, I could see a square hollow area of 1.5 feetx 1.5 feet and 
depth of about 4” in the Kootam. It was temporarily covered byplacing bricks 
closely. I was told it was homa kkuzhi, side and bottom finishedwith bricks. I 
am not sure in Palghat gramam such kootams are there. 


8. Kallu vettamkuzhi  and Ishtika kkuzhi. 

Kallu vettaam kuzhi is the place from which bricks are cutfor works and the pit 
is not filled but maintained as small pond. Kerala beingmostly slope, it was a 
must too to level ground for home construction, compoundetc. Cutting bricks  
was a method for  making plane. After cutting bricks, the remaining was placed 
and soil moved from sidesso that it become levelled and not a pit. 

Ishtika kkuzhi is the paddy fields  from where clay is removed. Nowadays 
theyhave become small ponds. But some are filled bringing soil from other 
areaswhere to be removed and filled. These areas, unless top levelled with good 
soil,we cannot grow paddy. But what is felt is in course of time, the soil 
become well.

9. Nature – It isall providing

Depend on our requirement nature provide one thing orother. I have heard in US 
more wood is used for buildings walls. But using woodis not an imaginable thing 
in India because of prohibitive cost and scarcity.

Now many flats are provided with cement blocks for walls (Not hollow bricks) 
which go for 15-20 floors. Once mosaic chips and tiles were the flooring item.  
It gave way to marbles and granites. When theload bearing strength of floor has 
become a point, tiling has come in flatsflooring which have 1/5th or lesser 
weight of the granite of thesame size.

10. Pillarconstruction

With pillar construction, load bearing has transferred topillars and walls are 
just for separation. Wall strength has become immaterialand we can see around 
us big buildings standing on pillars.


11. Soaking bricks
In Kerala special porous bricks are made for soak-pits. Ihad an experience 
soak-pit overflowing in the hostel of the training centrewhere I was working. 
Immediately contractor was deployed, he took pit about 50feet away and laid 
pipe from existing one, but soaking bricks were notavailable. He got workers 
from Tamilnadu to remove the overflowing water, andsolved the problem for two 
days. Then he got soaking bricks and filled new pit3/4th, and covered. 
In Tamilnadu there is no separate soaking bricks are made.Normal country bricks 
broken to two/three pieces are used instead. Countrybricks are more porous than 
company made bricks. 

 

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