OK, now that actual PS design is being talked about I'll jump into this
thread. (I actually have a couple hours not at work today!!) 

I've done a huge amount of PS testing, design and building in regards
to the Touch and other devices, what I'm presenting here is not just
conjecture, its been tested many times.

My conclusions are that a large percentage of improvements with PS
design for the Touch are related to high frequency noise sent BACK into
the mains and picked up by other components. power sent into the Touch
itself has little impact on what goes on inside the Touch (not zero,
but quite small). The differences in mains injected noise is vastly
greater than any changes in the power actually delivered to the
components inside the Touch.

Given this the focus of PS design should be on decreasing what gets
sent back down the AC line, not making the absolute lowest noise,
lowest impedance feed to the Touch. Many of the attempts at getting the
"best" power to the Touch increase the noise sent down the line. 

For a linear supply there are primarily three things that contribute to
noise sent back down the line: reverse recovery noise when the diodes
switch, transformer ringing and current spikes when the diodes conduct.


Using Schottky diodes can get rid of the reverse recovery noise,
transformer ringing can be dealt with with an RC network across the
secondary which damps the resonance. This damping of the transformer
ringing is very effective but almost never done. If you go and look at
100 different linear PSs there will be a very high probability that
NONE of them have damped the transformer resonance. Its intriguing that
the higher the "quality" of the transformer the worse the resonance is,
thus using expensive "high end" transformers is one of the worst things
you can do. (unless you damp it)

The current spikes are the hard part. These are caused by the
traditional PS design of transformer, diodes and a big cap. The diodes
only conduct when the voltage from the transformer is greater than the
voltage on the cap. Thus the power coming from the transformer is in
short high current spikes. For example a common design for the 5V 2A
for the Touch will actually have 20A spikes coming from the
transformer. These 20A spikes have all kinds of high frequency
components which get sent right back through the transformer and into
the mains. They ALSO excite the above mentioned transformer resonance
causing the transformer to ring like a bell, even if you use Schottky
diodes.

The DC signal coming out of such a design is a sawtooth wave. This also
has large amounts of high frequency components. Unfortunately most
rectifier designs have very little input rejection at high frequencies,
they do great at low frequencies, but at high frequencies not so good.
This is one reason that discrete regulators have been used in
audiophile designs, they can have much better high frequency input
rejection, which is needed to correctly handle the sawtooth.

There is a solution, but its hardly ever used in low voltage PS
designs. Its called a choke. Not the little high frequency things
designed to run at 50KHz and up, but big heavy things which have
significant inductance at 120Hz. If properly designed they allow
continuous conduction through the transformer and rectifier,
eliminating the high current spikes. Another advantage is that the
output waveform is a pure sine wave, no high frequency harmonics.

Put the choke filter, transformer damping and Schottky diodes together
and you have a supply that injects almost nothing back into the AC line
and delivers a clean pure sine wave to the rectifier. With this you
don't NEED a complicated expensive regulator. 

I've put together a design using these principles, the schematic is
at:

http://home.comcast.net/~johnswenson1/stereo/SB_5V.GIF

All the parts should be available at Mouser or Digi-Key. I'm sure there
are other distributors in other parts of the world where you can get
these parts.

You should be able to get all the parts for $75 or so. 

Give it a try I think you will like this design.

John S.


-- 
JohnSwenson
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View this thread: http://forums.slimdevices.com/showthread.php?t=82648

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