In a message dated 9/11/01, David Drori writes:

> Can anyone specify (quoting the relevant safety standard paragraph) the 
> degree of safety isolation required between the portions of the device that 
> are connected to the externally connected PC (that are referenced to PC 
> ground), and the portions of the device that are connected to the four 
> terminals of the handset socket on the feature phones? 




Hi David:

I had to wrestle with this problem several years ago when I designed the 
interface circuits for an encryption device that was inserted in series with 
the handset cord.  This type of series device introduces some interesting 
safety issues and some very challenging electrical interface issues, since 
handset electrical interfaces differ substantially from vendor to vendor.  
Following are some brief comments on the safety issues:

1) If the series device will be used with conventional analog POTS phones 
that are connected to the PSTN, the handset cord will be TNV-3.  This is 
because there is no safety isolation between the PSTN cord and the handset 
cord of a conventional, loop powered telephone.

2) If the series device will be used on a conventional analog POTS phone that 
is connected to an analog extension port of a digital PBX, the phone line 
will be TNV-2 and the handset cord should be treated as TNV-2, since there is 
no safety isolation between the two cords.

3) If the series device will be used on a digital extension phone on a 
digital PBX, the incoming phone line will most likely be SELV, and the 
handset can most likely be treated as SELV also.


As you can see, it is to your advantage to limit the specified applications 
of the series device to specific digital telephones and digital PBXs, so that 
safety isolation is not required.  In my case, the device had to work with 
conventional analog POTS phones connected to the PSTN, so I had to provide 
full isolation from the handset cord.  

For analog POTS phones connected to the PSTN, using the new 3rd edition of EN 
60950, you will need basic insulation between the handset cord and the USB 
port (I use 1.6 mm creepage and 1.0 mm clearance).  The hipot test in clause 
6.1.2.1 is now 1500 VRMS for TNV-1 and TNV-3.  For Norway and Sweden, Annex 
ZB places some requirements on distance through solid insulation.  

These requirements are slightly different from the ones that appeared in the 
2nd edition of EN 60950.  In that version the hipot test for isolation from 
ground was 1000 VRMS, but the national deviations for Norway and Sweden 
called out supplementary insulation, which imposed a 1500 VRMS hipot and 
larger creepage/clearance distances.  You may find that you are slightly 
better off with the 3rd edition, especially with regard to the mechanical 
relay you refer to.

Lastly, your best bet for isolation from the AC mains is to use a Class II 
wall transformer with reinforced insulation.  Depending on your internal 
architecture, there may be an issue with isolation between the handset cord 
and the (accessible) connector where the low voltage output from the wall 
transformer connects to the series device.  If this becomes a problem, one 
solution is to make the power connector not accessible, either by careful 
mechanical design or by hard wiring the connection.


Joe Randolph
Telecom Design Consultant
Randolph Telecom, Inc.
781-721-2848
http://www.randolph-telecom.com

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