On 22 October, Ron Newton asked:

>      What is the minimum spacing in inches or millimeters for:  (1) tip to 
>      ring (2) tip/ring to ground (3) tip/ring to other conductors?
>      
>      Thanks,
>      Rob Newton
>      
>      [email protected]


Oh, that it were so simple!  Sorry, Ron, but the bureaucrats have 
bagged you again.  Here are some questions YOU must answer first.

1)  What country is this product for, and what specification applies? 
For example, the good ole USA does not care what your spacings are, 
as long as your product survives the UL 1489 or UL 1950 overvoltage 
tests.  Most of the rest of the world uses EN60 950, which does 
specify spacings, but requires that you answer the following.

2)  Is your product standalone, like a MUX or a PBX?  If so, the 
highest voltages you have to worry about are the Telephone Network 
Voltages which are generally 150 vrms (48 vdc battery + 100 vrms ring 
voltage).  However, if your product goes into a personal computer 
that might be powered from 240 vac mains, then you have to work with 
a 240-250 volt rating that requires wider separation.

3) Now we get into the fun stuff!!  What is your pollution degree and 
your Material Group.  You say you don't know?  Welcome to the club.  
Most mortals dwell in the area of Pollution Degree 2 and Material 
Group III.  Also, most of us do not depend on solder mask as an 
insulator, since solder mask can be scratched, peeled, or otherwise 
damaged.

4)  We're getting closer, but now you must decide if you are required 
to use reinforced insulation.  Most of us are not, as our power 
supplies use double or reinforced insulation.  Now you can enter the 
inner sanctum of table 6 of EN60 950 and pick a creepage distance.  
For 150 v, Pollution Degree 2, Material Group III, you'll find 
1.6mm.  (If you must use 250 v per question 1above, the table says to 
use 2.5 mm.)  If you are required to show reinforced insulation, then 
double these numbers.

These numbers are the spacing required from tip and ring to ground, 
or to any other SELV voltage.   (In English, a SELV voltage is less than 
42.4 v pk and less than 60 vdc).  I believe that tip-to-ring must be 
0.3 mm, but I don't recall the basis of this number.

If you have any other simple questions, let me know.

Pete
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Peter Van Raalte                |   Email: [email protected]   
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