Thanks for sharing, this, John. The other day trying to gauge how much Paul's golf cart battery would be drained with a linear vs switching regulator a very quick glance of ESP32 stuff gave a guestimate of about 4.7V*50mA (but I guessed this wasted power wasn't relevant to Paul). But I hadn't thought at all about peak currents as they relate to regulator choice, and more importantly how much time is spent at those higher currents.

But I'm writing to wonder how much help decoupling the regulator and minimizing inductance might help with transient scenarios like you describe below? Or would the cap dumping current just fake out the regulator and simply make the droop happen a little later?

-Pete

On 11/19/20 8:53 AM, John Wettroth via TriEmbed wrote:
That's a nice part Nick.  Like a lot of modern parts on small process, its kind of designed around one LiIon cell operation.  I like the "green mode" stuff.  LTC and Maxim make some parts like that.  The difficulty with switchover type parts is when you have a big load transient (eg- a transmit burst).  If the part is in the low quiescent mode, it can droop and cause havoc.I noticed it has a forced green mode pin which could alleviate this with some thought in software.  A lot of times, its easier to have a seperate regulator for the high current case or if they can be split up. I didn't realize that these ESP devices require so much current, I've only played with one on the bench pretty casually.  For the 8v input case, you really might want to consider a buck converter unless the high current only runs very intermittently.  The power wasted in a linear could create potential heat problems.  You're talking about getting rid of 1.5 watts from your 8v source. I agree with Nick on those DFN packages- awful, you're into hot air or oven reflow.  I like parts that come in a variety of packages including through hole, this is getting rare these days.

Regards,
John M. Wettroth
(984) 329-5420 (home)
(919) 349-9875 (cell)


------------------------------------------------------------------------
*From:* Nick Edgington [mailto:[email protected]]
*Sent:* Wednesday, November 18, 2020 6:44 PM
*To:* Josh Wyatt
*Cc:* [email protected]; TriEmbed Discussion
*Subject:* Re: [TriEmbed] Powering ESP32 from an 8v golf cart battery

personal I like the STM *LD39130SJ30R* <https://www.st.com/resource/en/datasheet/ld39130s.pdf>which is a good match for esp32 it will do 300ma with a 300mv drop the quiescent current is a remarkable 1 µA in green mode, 45 µA in normal mode which matched with the ULP mode on the esp32,  Not a problem with a golf cart but important for low power sensor. and to top it of STM will send you a couple for just the shipping cost,

 The package a somewhat of a pain.

Nick

I have a number of the regulator board I pictured earlier should you be near Apex and want one.


nje

On Wed, Nov 18, 2020 at 1:17 PM Josh Wyatt via TriEmbed <[email protected] <mailto:[email protected]>> wrote:

    This is awesome info John, I'm enjoying the read.

    From personal experience, the ESP32S (and ESP8266) can be pretty
    power hungry when the radios are on, and are particularly
    sensitive to brownouts... I try to use something with at least
    300mA and with good, stiff caps.

    Thanks,
    Josh

    On Wed, Nov 18, 2020 at 9:42 AM John Wettroth via TriEmbed
    <[email protected] <mailto:[email protected]>> wrote:

        Shane,
        There are a ton and its unfortunately one of these "it
        depends" kind of things.  But here are a few and why.
        Most of the stuff I do is pretty small, low current stuff and
        2.7 or 3.3v-  an 8 bit uP and a display with some RF. Very low
        quiescent parts suitable for circuits with sleep mode, etc.  A
        lot of my stuff lives outside and runs on a 12v battery so I
        try to shoot for -40C operation and 16v Max vin.  Temp range
        matters for capacitors mostly and dropout.  I buy almost
        exclusively from Digikey.  Their search engine and service is
        amazing even if they cost a bit more. I tend to design very
        low power things and like low Iq for sleep operation. 
        Generally very low Iq means poor HF rejection (you need loop
        gain)- in RF stuff, I'll compromise on Iq and shut the block
        down, etc.  I prefer newer parts, there has been so much
        progress in the last 15 years, its amazing- there is no reason
        to use a 7805 for any real design- even cheap stuff.  There
        are better and even cheaper alternatives if you're building
        more than a few hundred.  At low volumes, 7805's can be
        awfully cheap but they're really only designed as 60/120 Hz
        type regulators in a traditional AC supply.
        Some old favorites-
        Micrel (Mchip owns Micrel linear now) MIC5203, 5205 series of
        BiCMOS types.  PNP pass element but controlled drop out
        current.  16v  50/150 mA, Iq 1 mA max.  Micrel invented BiCMOS
        pretty much and its good to see that Microchip is keeping a
        lot of their parts.
        Microchip 1791 is a great HV regulator- 30v max in, 70 mA out,
        load dump (48V), Iq 70 uA.  Microchip makes tons of cheap
        analog parts these days and lot of good linears. They acquired
        Telcom semi many years ago which was a big CMOS linear company
        (like Maxim). Newer CMOS stuff is good but the older stuff is
        not so good- done on large processes and traded Low Iq for
        performance- very slow load and line transient recovery, no
        PSRR, etc.
        Toko TK11625 and TK1150, Digikey dropped Toko but I still have
        a lot of these around- they're officially obsolete but they're
        plentiful everywhere and there are newer alternatives.
        Available in TO-92, 100 mA, Tk71150 is 5v LDO with good HF
        rejection for low noise for a  post after a switcher,
        Quiescent is OK at 300 uA,  Seiko makes similar BiCMOS parts,
        can be hard to find these days.  Microchip basically copied
        these regulators to create their line and DigiKey wants to
        keep Mchip happy.
        TI TLV1117 A "special" very low Iq LM1117 variant, quiescent
        of 100 uA.  Better PSRR and dropout.  Good in 3 Alkaline of 1
        LiIon to 2.5v apps.  Max Vin is 5.5v, only downside.
        Some favorites lately (doing low cost stuff)
        Diodes Inc AP-7381 series.  Available in TO-92 option still
        for quick perfboard builds and breadboard.  Cheap.  Very low
        Quiescent, 50/150 mA variants.  Digikey large stocks always.
        ABLIC S-812Cxx series.  1uA Iq, 10-100 mA output depend on
        voltage.  Quiescent useful for running a real time clock or
        deep shutdown on a HV input.
        Anything that Maxim or LTC/ADI makes are invariably awesome
        but low volume pricing (<10k) is awful.  Real customers pay
        nothing like those prices believe me.  I have odds and ends of
        Maxim leftovers but never have what I need.  TI has better
        pricing but isn't innovating much in this area- the TLV1117 is
        an exception- excellent.
        In your Golf Cart app, what's your load current min and max
        and vin min and max. Any big line or load steps? Temp range
        and size could help too.  Any special operation needs like sleep?
        After 25 years in Standard Products at Maxim, I can talk
        Linear IC's more than anyone cares to listen. Take care- shoot
        me a private mail or call if you have specific questions.

        Regards,
        John M. Wettroth
        (984) 329-5420 (home)
        (919) 349-9875 (cell)


        ------------------------------------------------------------------------
        *From:* Shane Trent [mailto:[email protected]
        <mailto:[email protected]>]
        *Sent:* Tuesday, November 17, 2020 9:57 AM
        *To:* [email protected] <mailto:[email protected]>
        *Cc:* Pete Soper; TriEmbed Discussion
        *Subject:* Re: [TriEmbed] Powering ESP32 from an 8v golf cart
        battery

        John,

        Thank you for your breakdown on voltage regulators. Would you
        mind sharing some of your favorite part numbers in the "Modern
        BiCMOS LDOs"?

        Thanks!
        Shane

        On Mon, Nov 16, 2020 at 5:52 PM John Wettroth via TriEmbed
        <[email protected] <mailto:[email protected]>> wrote:

            I'll put my 2 cents in here for a few subtleties.  I
            defined probably 1000 different linear and
            switching regulators at Maxim in my 25 years.
            Vout plus dropout is pretty good overall.  But don't
            forget that dropout is defined where the output
            voltage drops 100 mV.  Its coming out of regulation and
            all the goodness that linears give you stops happening. 
            You also want to do this at max load, max output
            tolerance and worst temp.  The drop out for bipolars
            decreases for higher temps which helps but at very cold
            temps, it can grow- a lot a very cold.  This is not
            allways well specified.
            There are several classes of dropout that are driven by
            the design of the ouput stage
            Vdropout
            2v standard bipolar linears like the 7805 use an NPN
            darlington output- nice low impedance and easy to use.
            1v LM1117 type bipolar linears use a Sziklai modified
            darlington with an NPN follower driven by a PNP- pretty
            good comprimise
            .5v LM2940 PNP pass element parts have low dropout but
            some squirelly stability issues at times and can have high
            quiescent at dropout
            .1v PMOS or charge pumped NPN pass element types that
            looks like a small resistance in dropout.  Quiescent can
            be very low.
            .
            Depending on the type of regulator, there are subtlties
            that happen around dropout.
            Old bipolar regulators like the 7805 have a drop out of
            about 2v conservatively.  The output is an emitter
            follower darlington stage which is 2 vbe's (.7v each) and
            2 Vce sat (about .2v each).  This is about 1.8v.  Since
            the output is a follower, it has a gain of 1 and are
            generally very well behaved with very little thought given
            to bypassing and stability.  High frequency rejection is
            poor and accuracy is somewhat poor.
            First generation  bipolar LDO's like the LM2940 etc, used
            a PNP output stage with a grounded NPN pulling its base
            down.  These parts have two Vce sats in the dropout path
            (about .5v).  These  transistors have gain on top of the
            error amp gain and get unstable without following the the
            bypassing instructions closely.  The output cap becomes
            the dominant pole and the ESR of the output cap has to in
            a specific range- neither two small or two large.  The
            other annoying feature of this class is as you approach
            dropout- the beta provided by the PNP pass element goes
            south and they can draw lots of current at or near dropout
            trying to keep the PNP in saturation.  In low power
            circuits, this can cause a sort of latching action and
            flatten a battery in no time.
            The LM1117 type second gen bipolar LDO's have a NPN
            follower ouput.  These have the benefit of a follower but
            only moderate dropout performance.  They were basically
            invented to make 3.3v from 5v which a 7805 couldn't do. 
            Good for point of load but kind of mediocre otherwise.
            Modern BiCMOS LDO's generally have a PMOS pass element and
            some MOS and Bipolar circuits.. These can have very low
            quiescent, very low noise and the lowest dropout
            possible.  They are also pretty stable with most loads but
            take a signicant cap on the output usually. Something like
            a 10 uF ceramic.  Microchip make some good  low cost parts
            in this class.  Probably my favorites.
            There are all CMOS LDO's that share most of features of
            the last category but don't get the low noise and high
            accurancy generally.
            One other issue is your 8v battery.  The charging voltage
            on a Lead Acid could be over 10V which is a common abs max
            for many linears.
            My 2 cents.

            Regards,
            John M. Wettroth
            (984) 329-5420 (home)
            (919) 349-9875 (cell)


            
------------------------------------------------------------------------
            *From:* TriEmbed [mailto:[email protected]
            <mailto:[email protected]>] *On Behalf Of
            *Pete Soper via TriEmbed
            *Sent:* Monday, November 16, 2020 10:46 AM
            *To:* [email protected] <mailto:[email protected]>
            *Subject:* Re: [TriEmbed] Powering ESP32 from an 8v golf
            cart battery


            On 11/15/20 10:34 PM, The MacDougals via TriEmbed wrote:
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