Waster wrote:
>I have a completely different setup, but the same problem.
>
>Resync gets to about 75% of 300Gb in RAID1 on two SATA disks. The crash brings 
>down the whole machine with no logging.

Waster wrote:
>This is not good, as it now hangs the machine completely between 60% and 80% 
>resync. I'm now running a second resync using 'watch', so I'll see if it is at 
>exactly the same spot that it crashes.

I'm having the same problem using Ubuntu 7.04 while rebuilding a 4-disk
Raid 5 array.  The array originally became out of sync after a system
crash about two months ago (due to some previous bug that has since been
fixed in Ubuntu), and I have not been able to rebuild the array since.
I was able to start it in degraded mode with 3 drives, and backup my
data (thankfully), but any attempts to resync leads to what you
described above.  I can leave the machine on with "watch" polling the
output of "/proc/mdstat", and I noticed that it crashes in the 70%
range.  No logging is generated.

After backing up my data, I decided to wipe the md superblocks from the
drives and start fresh by creating a new raid 5 array.  Unfortunately,
I'm experiencing the same problem when constructing the array as it does
the initial sync.

I'm lead to believe this is a software problem, as tests from smartctl
and Western Digital's own boot disk show no problems with the drives
(250gb SATA's - WD2500KS-00MJB0).

-- 
Boot hang, apparently blocking on SW RAID rebuild
https://bugs.launchpad.net/bugs/22673
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