paul- wrote: 
> I have zeros running for a really long time.  But every hardware
> situation is different.  Is there anything other than squeezelite
> running?  Memory usage comes to mind if doing extra things.
> 
> RaspiOS also is not going to use the same versions of libraries, perhaps
> there is an audio driver bug.  Getting the problem to repeat is key to
> figuring it out.
> 
> Which version of RaspiOS are you running, and what is the kernel
> version?

Not a particularly new release …
pi@rpi0-livrm:~ $ uname -a
Linux rpi0-livrm 5.4.79+ #1373 Mon Nov 23 13:18:15 GMT 2020 armv6l
GNU/Linux

I do have a python script listening for upd packets - the lsnr turns on
the connected amp via GPIO pin switching an isolated MOSFET switch. Top
shows around 0.7% mem usage for the python process and less than 1% cpu
at any given time. It doesn’t seem like this could be the cause - I
cannot see a mem leak over time.

The reproducibility is indeed a key problem. The reason why I switched
to RaspiOS was so I could leave it running and logging for a long while
to catch the moment it fails and analyse logs retrospectively.

I keep thinking it must be hardware given that setup A had the same
os/sw as setup B originally. The only real diff between the 2 setups
originally, was the psu and dc-dc converters. I think setup B has enough
pwr, but maybe the superior, isolated dc-dc converter makes a difference
for PicorePlayer?

Appreciate the suggestions and input. I will keep monitoring.


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