William,
Does the crash only happen with menus that are _both_ in the menubar and used as dropdowns? From the looks of the crash report, Rev is having problems finding the menu in memory, which could be indicative of it being already allocated to the main menubar? If so, is is totally necessary to have the same menu appear in a dropdown and modify them back and forth? It looks like from the test stack that you use the same "File" button as a menu, modify it whenever the mouse is over a button that might use it as a dropdown, and then modify it back when it leaves the button. That's some pretty gnarly stuff, although I'm only looking at your test stack...?
Just a stab...
- Brian
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