I am not quite sure, but we ran into a similiar problem some weeks ago, when we switched from an XP system to a Solaris box.
In our case the problem was, that we had no running X server on the Solaris machine.
As in my setup the headless option is one of the major differences I just tried to run without this option and having an X server running -- this didn't helped me, still no fonts... :(
I remeber that I had problems when I deployed the app the first time and no X server was available... (no images generated). When I changed java to run headless working with the images worked - except the font stuff, that's what I discovered today...
Patrick
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