Hmm, I got it. It was a computation problem of the resolution values beacause the maxExtent was not exacly equal with SIZE * 1, SIZE * 5 and SIZE * 10 vs. 256 px slice size. (instead it is something like 1, 1.923, 8.333)
Also I changed my coordinate function to be similar with the one at http://trac.openlayers.org/wiki/UsingCustomTiles and that fixed my zoom offset problem. Dragos.
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