I used to own a Beetle, and I worked on it a lot, as it was such a simple
car.  The only two wrenches and sockets I ever remember using were the 10 mm
and the 13 mm, and even today, years later, those two look more used than
the others.

Carleton

-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On Behalf
Of Pat Naughtin
Sent: Wednesday, July 13, 2005 18:54
To: U.S. Metric Association
Subject: [USMA:33543] RE: July 4

on 2005-07-13 19.26, Philip S Hall at [EMAIL PROTECTED] wrote:

> I think it's fair to say that people in Britain are inclined to recognise
> that inches one minute and cm the next sometimes in the same context is
> silly and sometimes downright inconvenient. I can remember years ago work
> colleagues bitterly complaining about the mix of whitworth and metric
> threaded nuts and bolts in the spares box. This was at a time when the
firm
> I worked for then were slowly adopting metric and the fittings were being
> introduced. If the "pro-choicers" had their way this situation would
persist
> for ever.

Dear Phil,

You might recall that this problem of spanners was first recognised by Henry
Ford (amongst a few others) when he became an early member of the American
Society of Automobile Engineers (ASAE). Ford's focus was on changing bolts
with square heads to bolts with hexagonal heads but a colleague of his,
Ferdinand Porsche, went much further.

Porsche's approach was to rethink the whole idea of the choice of bolts
throughout automobile design. Naturally, Porsche chose metric size bolts
and, in the 1931 model (that eventually became the VW Beetle), he chose to
have only three bolt sizes. From memory these were 10 mm bolts used for body
panels, 13 mm bolts used for engine and transmission parts, and a special 32
mm bolt used to hold each wheel including the steering wheel.

All a VW mechanic required in his tool kit was a big spanner for the wheels
and a two ended spanner (10 mm and 13 mm) to do everything else. This
approach has remained consistent since 1931 for Volkswagen and also for
Porsche cars.

The savings since 1931 must have been enormous and kept the company viable
through many troubled economic and war-torn times; but it is internal
accounting problems that have got them into trouble now < not measurement
problems < such as trying to decide which spanner to use!

Cheers,

Pat Naughtin
Geelong, Australia
61 3 5241 2008
[EMAIL PROTECTED]
http://www.metricationmatters.com

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