--- On Sat, 1/5/13, Miles <[email protected]> wrote:

> Am I just doing it wrong, or does the drive need to be replaced?
> Thanks for any help.

It needs cleaned and lubed. The drive is easy to remove from the plastic 
bracket, just held in by a clip.

Next remove the cylinder head screws from the sides.

Slide off the plastic dust shield if it's still on it.

Now you can remove the top cover. It can take a bit of prying with a small, 
flat screwdriver.

Chances are there will be some dust and fuzz inside. I've seen them packed just 
about full.

Once you have that cleaned out, time to freshen the lube. Silicone grease works 
very well and won't dry out like the original.

Insert a disk and you'll be able to see the moving parts and where the old 
grease is. You'll also see how to make the mechanism move without inserting a 
disk.

In extreme cases, where the disk won't inject or stops part way in or out, 
you'll have to remove the inject/eject gearbox and take it apart to clean and 
lube its gears. Only do that if after cleaning and lubing the rest of the drive 
it still has trouble.

Be careful around the read/write heads! Only very carefully clean using 91% 
rubbing alcohol or methylated spirits or surgical spirits on a cotton swap. 
(All the same thing, ethanol 'denatured' with a small amount of methanol to 
make it undrinkable plus 9% water.)

My preference on the dust shield is to toss it. The 'seal' on the back around 
the cable is made with open cell foam so the exhaust fan on the power supply 
can still draw air through. That also sucks in any dust or fibers (like 
cigarette smoke and pet hair) through the disk slot and into the drive. The 
dust 'shield' is more of a dust trap. Without it the fan draws the crud 
*through* the drive.

An alternate fix is to replace the open cell foam failure of a seal with a new 
one made from a layer or two of craft foam or other closed cell foam to give it 
a chance at actually blocking air flow around the cable and thus preventing the 
disk slot from acting like a mini Hoover vacuum.

The later Macs with the manual inject drive also failed at keeping dirt out 
because Apple didn't have the manufacturer(s) design a flap that fully covered 
the slot in the case. It's the same flap as on PC floppy drives but Apple gave 
the cases that happy smiling slot that's larger than on PC drive's faceplates, 
leaving gaps around the edges. At least they didn't also wrap the manual inject 
drives in a plastic dust collector.

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