Hi, Kyle,

I tend to agree with Dave -- every symptom you've identified with your Herbie 
could be attributed to low voltage.  So there is something in the system 
causing a voltage drop (duh).

The aggregate of too much resistance in every oxidized terminal or loose 
connector is the usual area of first attack.  And since so many different 
functions are being affected in Herbie, I would quickly get very suspicious of 
the system ground.  (I work on ambulances and police cars, which are notorious 
for having a lot of added-on current-suckers.  Ground problems account for 
about 60% of the electrical problems I solve.)

Each component needs to be well grounded, obviously.  Wiper motors, flasher 
relays, lighting, horn -- especially if your car was repainted, be sure there's 
a toothed washer at every attachment point requiring a chassis ground.  And of 
course:  be sure any ground terminals (you'll recognize them by the brown wires 
running to them) are paint-free.  The turn signals atop the fenders must be 
mounted with toothed grounding washers on their undersides. 

Look at the main battery ground cable.  Clean up its battery connection.  Look 
where it's attached to the chassis:  clean and paint-free?  Have a good toothed 
washer there?  Cable shoe polished clean?  Any acid ever gotten wicked up into 
the cable?  Is it original naked flat braid or PVC-jacketed cable?  If there's 
any discoloration, replace it.  If it's a vinyl-jacketed cable, replace it 
anyhow.  It's a cheap intervention that can work miracles.

Happy hunting.  The grounding is just one area lots of us sleuths fail to 
attend to very much, but it affects the entire car.

Bert Knupp in Music City USA


         __n|_
      °(_____)º
      (ô\_|_/ô)
       U°       °U
 Polizeikäfer 70



From: [email protected] [mailto:[email protected]] On Behalf Of 
Kyle Davis
Sent: Thursday, August 21, 2014 7:35 PM
To: [email protected]
Subject: [vintagvw] Strange herbie behavior

Wants to really go in first and second.
Wipers died in the down position.  Was jerky and sporadic before dying.
Turn signals no longer blink quickly, just stay lit (indicator only, not actual 
signals.)
He's a 66 standard.
Converted to twelve volts.
75 amp alternator

1600 dp engine.
single barrel carb, 30 pict series.
his battery did run down the other day.
Let me know,

Kyle
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