>From your description it does sound like a circuit is opening up (failing) in 
>the charging system when everything is warmed up and under load (lights on).   
>The trick is going to be getting the problem to recur, then testing your 
>charging system before things cool back down.  Rob and Dave’s VW page has this 
>write-up on testing:

 

Rob and Dave’s VW page http://www.vw-resource.com/generator.html  

 

Be real careful of the spinning pulleys/belts while measuring voltages.    If 
you do further web searches you will find tips on testing the generator brushes 
by sticking your finger through the vent holes, I’d suggest using a stick or 
another expendable item instead… 

 

Let us know what you find.

 

 

 

From: [email protected] [mailto:[email protected]] On Behalf Of 
Mike Morehouse
Sent: Saturday, December 12, 2015 2:07 PM
To: VintagVW
Subject: Re: [vintagvw] Re: Generator Light Issue on 72 Bug

 

John, thanks. Do you have alink to the article about gen light on at highway 
speeds?

 

Mike

 

On Sat, Dec 12, 2015 at 3:13 PM, John Sroka <[email protected]> wrote:

Hi Mike.   The charging system could work fine when cool and then fail when 
warmed up.  A Google search shows  that the gen light coming on at highway 
speeds is not an uncommon problem, these same articles have good information on 
diagnosis and correction.  Maybe plan a 20 mile round trip on the interstate in 
daylight (headlights on to provide a load) and see if you can reproduce the 
symptom.  You can then isolate the problem to regulator, generator or wiring.   
 

 

On Sat, Dec 12, 2015 at 12:19 PM, Mike Morehouse <[email protected]> wrote:

After trickle charging the battery over the last few days till I got a green 
light indicating it was charged,  the battery output with the engine off is 
12.65. I started the bug and let it idle.  No gen light.  Revved up the engine 
and checked the voltage at the battery and it was reading about 14.3 vdc. 

Wouldn't this indicate that the generator is ok? 

What to check next? 

Thanks Mike 

Mike Morehouse

On Dec 12, 2015 1:30 PM, "stokester" <[email protected]> wrote:

The first thing I would do is use a meter on it to see the actual output 
voltage of the generator. 

 

Nick



On Friday, December 11, 2015 at 9:54:34 AM UTC-5, mike morehouse wrote:

Good morning.

 

I need a little advice with a generator light issue on my stock 72 Bug with 
generator. I drive my Bug mostly short trips in town - errands, church, work, 
etc...both day and night driving. Car is stock with OEM generator. No added 
accessories. Battery was replaced in 2012 and starts car fine.

 

I never have any generator light issues on normal trips in town.  Last night I 
took it up the interstate on about a 22 mile trip at about 65 mph and at the 20 
mile mark the gen light came on. Car contined to run fine. Got to my 
destination and picked up a play script and got back in the car to make the 22 
mile trip back home. Gen light stayed on the whole time. FYI, I did notice left 
and right turn signals were flashing very rapidly when I put them on on way 
home.

 

As I got close to home it did appear that headlights were getting dimmer. Made 
it home OK. Pulled in garage and left engine running to look at headlights. 
They did look dim. Shut engine off. Checked fan belt. It was intact and seemed 
to have plenty of tension. I connected my Harbor Freight trickle charger to 
battery and left it on over night.  It is still charging this am. If I do start 
car this am, headlights seem fine and there is no gen light on. 

 

IIRC, the last time I made his same length trip, the same thing happened.

 

Why would I have gen light issues on a 20 mile trip at 65 mph when I never see 
that around town?

 

Would a 30 or 35 minute trip cause a gen problem that a 10 minute trip around 
town might not?

 

I guess what I am saying is no gen light occurrences on numerous local trips 
but 2 consecutive light issues on 30 min trip up interstate.

 

I'd welcome your thoughts as this makes me wary of taking an road trips in the 
Bug.

 

If I didn't give enough info on symptoms please let me know as I do need some 
help. 

 

Thanks Mike Morehouse in Alabama

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