I've looked at the brushes and they appear to have plenty of length and
spring tension to maintain contact with the commutator.

Mike

On Mon, Dec 14, 2015 at 12:58 PM, Andy Evans <[email protected]> wrote:

> Generators and alternators both have carbon brushes. These brushes are
> connected electrically by a length of braided copper. As the brushes wear,
> these brushes become physically shorter. Springs keep them in contact with
> the rotating parts (the rotor). At the end of the brushes life, the braided
> copper is not long enough to allow the springs to keep the brushes firmly
> against the rotor.
>
> At the time this is beginning to happen, the generator or alternator
> output becomes intermittent.
>
> On Sat, Dec 12, 2015 at 9:59 AM, <[email protected]> wrote:
>
>> [email protected]
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>>    - Generator Light Issue on 72 Bug
>>    <#151a1dbf7b01cc1b_15196eb24c9c5bf8_group_thread_0> - 1 Update
>>
>> Generator Light Issue on 72 Bug
>> <http://groups.google.com/group/vintagvw/t/135e09ae966063e0?utm_source=digest&utm_medium=email>
>> Ray <[email protected]>: Dec 11 11:28AM -0500
>>
>> Perhaps a bearing is getting tight and the heat makes it worse causing
>> belt slippage?
>>
>>
>> Sent from my Verizon Wireless 4G LTE smartphone
>>
>> -------- Original message --------
>> From: Mike Morehouse <[email protected]>
>> Date: 12/11/2015 9:54 AM (GMT-05:00)
>> To: VintagVW <[email protected]>
>> Subject: [vintagvw] Generator Light Issue on 72 Bug
>>
>> Good morning.
>> I need a little advice with a generator light issue on my stock 72 Bug
>> with generator. I drive my Bug mostly short trips in town - errands,
>> church, work, etc...both day and night driving. Car is stock with OEM
>> generator. No added accessories. Battery was replaced in 2012 and starts
>> car fine.
>> I never have any generator light issues on normal trips in town.  Last
>> night I took it up the interstate on about a 22 mile trip at about 65 mph
>> and at the 20 mile mark the gen light came on. Car contined to run fine.
>> Got to my destination and picked up a play script and got back in the car
>> to make the 22 mile trip back home. Gen light stayed on the whole time.
>> FYI, I did notice left and right turn signals were flashing very rapidly
>> when I put them on on way home.
>> As I got close to home it did appear that headlights were getting dimmer.
>> Made it home OK. Pulled in garage and left engine running to look at
>> headlights. They did look dim. Shut engine off. Checked fan belt. It was
>> intact and seemed to have plenty of tension. I connected my Harbor Freight
>> trickle charger to battery and left it on over night.  It is still charging
>> this am. If I do start car this am, headlights seem fine and there is no
>> gen light on.
>> IIRC, the last time I made his same length trip, the same thing happened.
>> Why would I have gen light issues on a 20 mile trip at 65 mph when I
>> never see that around town?
>> Would a 30 or 35 minute trip cause a gen problem that a 10 minute trip
>> around town might not?
>> I guess what I am saying is no gen light occurrences on numerous local
>> trips but 2 consecutive light issues on 30 min trip up interstate.
>> I'd welcome your thoughts as this makes me wary of taking an road trips
>> in the Bug.
>> If I didn't give enough info on symptoms please let me know as I do need
>> some help.
>> Thanks Mike Morehouse in Alabama
>>
>>
>>
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