Service manual (page 3.6 item 7) says to use 20VAC range, shorted inputs, 
adjust trim pot for zero volts 

Re: gluing front panel - VERY tricky to remove without putting creases in - 
been there done that :(.  Better to just *sparingly* inject contact adhesive in 
strategic areas, wait until mostly dry, and press together.

As the only part replaced was IC15, the calibration should not be upset, as 
it’s the resistors that determine the gain, not the op-amp.

HtH
Dave
-----Original Message-----
From: [email protected] [mailto:[email protected]] On Behalf 
Of Philip Pemberton
Sent: 24 December 2012 14:07
To: [email protected]
Subject: Re: [volt-nuts] Solartron 7150plus - Chasing AC gremlins

Right then, time for a writeup :)

Long story short - the 7150Plus is just about fixed. Parts were sourced as 
follows:
  * Three 3N163 "analog switch" FETs at £11 each from Littlediode on Ebay. 
These turned out not to be required...

  * Analog Devices AD637 (SOIC16) RMS-to-DC converted with SOIC breakout board. 
About £30 of silicon and plastic... also not used (though may be needed later 
if the 637 in the meter doesn't stop drifting).

  * Three LH0062H opamps. $45 US plus shipping for all three, or £27.81 in the 
Queen's currency - also obtained from ebay 
(<http://myworld.ebay.co.uk/techno*>).


To recap, the problem was that the AC ranges were drifting badly and 
calibration reported an error condition after warm-up. After applying freeze 
spray to the opamp/FET section of the AC stage, the whole AC stage failed and 
the meter reported an input overload.

Initial investigations suggested that IC15 (LH0062C, National
Semiconductor) was running open loop (output was clipped to within a few volts 
of the negative-15V rail). No reason for this could be readily ascertained and 
the feedback loop was producing erroneous results when probed with a DMM (due 
to the opamp feeding back into the circuit).

Initially I suspected IC18 (DG211, Siliconix) and replaced it. This had no 
effect on the failure symptoms.

This morning I desoldered the LH0062C and replaced it with an 8-pin IC socket 
(machined-pin type of course). Probing the opamp support circuitry with the 
opamp out of circuit suggested that the attenuator and feedback loop were now 
operating as per the service manual description.

For "Gain of 10" ranges, resistance between IC15 pin 6 and IC15 pin 2 was 
measured at 1M-ohm after a settling delay of several tens of seconds. The 
settling delay can be attributed to the charging of C29 (3u3); the resistance 
is from R72 (1Meg). TR12 (WN1001) appears to prevent the multimeter from 
measuring the R21a/R21b divider chain.

For "Gain of 1" (unity) ranges, IC18 SW3 (pins 9, 10, 11) shorts over
C24 and puts the opamp into a unity gain state. Resistance between IC15 pins 6 
and 2 is approximately 30 Ohms in this mode.

The function of TR12 and the circuitry around it still elude me. I've never 
been much good with JFET circuits!

After replacing the opamp, the AC range was selected with a 2V range.
This sets the attenuator to 1:1 mode and IC15's gain to unity. The whole AC 
chain now acts as a buffer. Applying a 2V pk-pk (~0.7V RMS) 400Hz sine to the 
input with a signal generator and probing the opamp output at TP3 suggested 
that the opamp was now functioning to spec. Testing the AC ranges suggests that 
aside from some expected calibration issues, the meter is functioning normally.

I'm hoping that trimming the offset is as simple as grounding the input, 
selecting the lowest AC voltage range and adjusting for zero volts at TP3.

After that, I need to figure out how to calibrate the AC voltage and current 
ranges! I'm hoping the signal generator will work for the lowest ranges, but 
the 20V, 200V and 750V ranges (not to mention the AC current
range) may prove somewhat tricky...

Then finally I need to remove the front panel and re-glue it to the plastic 
base. Unfortunately the old glue (actually double-sided tape) has perished and 
the front panel is now looking a little sorry for itself...

Thanks,
--
Phil.
[email protected]
http://www.philpem.me.uk/

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