A number of recent posts on this list have concerned various schemes
to use solar concentrators.  This is something I've been fascinated with
and have played around with all my life.

I own a company that manufactures, among other things, fresnel lens
arrays.  Unfortunately, these have been used exclusively for rather 
trivial decorative purposes.  Their main form has been arrays of metallized
negative fresnels.  This is quite attractive and results in a rather
convincing and compelling 3D illusion of a shiny metal ball floating
behind the surface of the substrate.  You can seen the results of my work
on the cover of the latest Guiness Book of World Records.  There is a
picture of this at:

http://www.guinnessworldrecords.com/

The picture, of course, doesn't show the 3D aspect very well. (End of
self-promoting commercial)

The thing is, it's actually much easier to make a single large fresnel than
to make these decorative arrays.  What I have in mind is to make not a
large single fresnel lens, but a quarter of one.  The quarter sections could
then be assembled on a light-weight frame into a relatively large solar
concentrator.  The process I use has a number of advantages over those
previously implemented

These lenses are made in continuous rolls, rather than pressed as 
individual parts.  Because of a number of other innovations I am able
to manufacture and sell this stuff for less than a dollar per square meter.
This is roughly 1% of the cost of conventionally manufactured fresnels.
Further, these are made on a high tensile strength polyester substrate,
allowing thin pieces to be stretched on a frame.  The stuff is so cheap
it might be less expensive to replace it than to clean it.

My largest machine runs film 65 inches wide, meaning four sections
assembled together would give you a square 3.3 meters on a side.  So
you have 10.9 square meters of concentrator area capable of focusing
a spot about 3cm at f1.  Direct measurement of the type of fresnel I make
gives about 80% of the incident sunlight delivered to the focus.  Now
surely someone could figure out what to do with more than 8kW of
concentrated heat in a 3cm spot.

The frame structure I have in mind would be a pyramid with cross bars
traversing  the base to support the quarter sections and the focus would
be at the apex.  Clearly, this type of frame could be made light-weight and
relatively inexpensive.  Nevertheless, the fresnel lens would be the least
expensive part of the whole thing. My production capacity is really quite
large and can be expanded quickly.

Unlike reflective concentrators, fresnel lenses can undergo considerable
flexing and disortion without seriously affecting their performance.

What I would like to know, since there is such a variety of knowledgable
people on this list, what would be the best use of 8kW of concentrated
solar energy?  Thermoelectric?  Stirling? Zinc reduction? What?  I really
don't know what do with this, if anything.

M.

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