It seems to me that maybe you don't really want to minimize L.

If I understand correctly, you're not really interested in the rise
time, L/R, per se; rather, you're interested in the time it takes the
field to get to some particular value, H_0.  Is that correct?

As I understand it, the field strength depends linearly on the
inductance and the current, with some constant of proportionality
which depends on the core material and shape.  Right?  Something like
this:

   H_0 = k * L * I_0

I'm totally in the dark when it comes to electromagnet core materials,
performance, and geometry so I won't say anything more about "k".

Change in current in an inductor goes linearly in the applied voltage
(minus the back EMF due to resistance), and inversely as the
inductance; like this:

  dI/dt = (V - RI)/L

Cross multiply:

  L*dI/(V-RI) = dt

and then the rise time you're interested in is presumably:

  T_0 = integral(0->(H_0/kL)) [L/(V-RI)] dI

Exercising my feeble integration skills, if I didn't blow it, that's

  T_0 = (L/R) ln[kVL/(kVL - H_0*R)]

Decreasing L and increasing R makes the L/R term smaller but makes the
ln[] term larger.  If we make the (probably awful) assumption that R
has been reduced and/or V and L have been boosted so that the ln[]
term is close to zero, then we can replace it with a first order
approximation, and get

  T_0 ~ (L/R) [H_0*R/(kVL - H_0*R)]

or, replacing (L/R) with (1/R)/(1/L) and multiplying through,

  T_0 ~ H_0 * 1/(kV - (H_0*R/L))

This suggests you want to _boost_ L and V as far as you can, boost "k"
(which you already knew), and reduce R as much as possible.  So,
silver wire, for sure.  I still don't think skin effect is going to be
a major issue here, though, so plating on the wire is probably
irrelevant.



Terry Blanton wrote:
> On 12/20/06, Stephen A. Lawrence <[EMAIL PROTECTED]> wrote:
>
>> Do you mean reduce resistance?
>
> For a given voltage the time for the current to rise to 67% of its
> steady state value is given by L/R.  Since I must achieve a certain
> current to achieve a certain magnetic field strength of the
> electromagnet, the rise time is essentially wasted duty cycle.  If I
> am duty cycle limited, I want to minimize the rise time.
>
> The obvious way is to raise the voltage; but, I don't want to exceed
> 0.5 times the break down voltage of the insulation.  As Jones points
> out, I could use a different core; but, the super permalloy (aka
> spermalloy :-) being used is probably the best choice.
>
> I think we've decided that the least expensive approach for now is to
> use solid CO2 to increase the duty cycle of the EM by pulling out any
> heat generated by the coil.  (BTW, Jones, virtually every local
> supermarket sells dry ice these days.)  Besides, the condensing water
> vapor will give the whole test rig that mad scientist look.  :-)
>
> Ironic that one of the goals of a magnetic motor is to reduce
> greenhouse gas emissions, however.
>
> Terry
>

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