Zone melting purification is standard in the semiconductor industry since
the 1940’s when it was developed at Bell Laboratories, enabling the
development of the transistor. After standard purification of the silicon or
germanium bole, zone melting provides the final step of purification before
a   wafer is sliced off and implanted by the doping impurities which produce
the transistor effect. 

 

Mike Carrell

 

From: David Jonsson [mailto:[email protected]] 
Sent: Monday, October 04, 2010 12:49 PM
To: vortex-l
Subject: [Vo]:A theory of zone melting

 

Zone melting is a technique to separate impurities in a material.
http://en.wikipedia.org/wiki/Zone_melting

There is no public theory on the purification effect of zone melting. It is
an empirical subject. Wikipedia says just blankly that the impurities
diffuse more towards the center of the melt. Why would they diffuse more
than the fluid? Elsewhere it is described as if the impurities "prefer" to
stay in the melt:
http://www.tf.uni-kiel.de/matwis/amat/elmat_en/kap_6/backbone/r6_1_2.html#_1
, That article is linked two clicks away from the Wikipedia article on zone
melting.
Typical for the lack of theory is to have animistic ideas and attribute the
phenomena with properties of live beings having preferences.

I have an idea where the heat gradients in zone melting causes different
thermal expansion and thus different pressure so that matters move
differently towards or away in the gradient. The force on foreign matter in
the fluid in the melted zone are determined by the derivative of pressure in
regard to temperature dP/dT = ßK (ß = coefficient of thermal expansion and K
= bulk modulus) as I have shown on two Iwone conferences. The gradient has
opposite directions around the heated zone so both type of impurities are
forced away. If ßK is higher for the impurity compared to ßK for the fluid
it will be move against the gradient and thus flow ahead of the moving
melted zone. Likewise if ßK is lower for the impurity than for the
surrounding melted fluid it will move towards the gradient and thus gather
just behind the moving melted zone. An impurity with similar ßK as the fluid
would not be possible to purify with zone melting.

Together with other knowledge this theory can be helpful in designing an
efficient zone melting process. 

David

David Jonsson, Sweden, phone callto:+46703000370





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