New energy storage device could recharge electric vehicles in minutes,
Li ions in graphene filled plates: PhysOrg.com 2011.08.19: Rich Murray
2011.08.22

http://www.physorg.com/news/2011-08-energy-storage-device-recharge-electric.html

New energy storage device could recharge electric vehicles in minutes
August 19th, 2011 in Nanotechnology / Nanophysics       

Enlarge [ image ]

Compared with supercapacitors and batteries, SMCs (with three
different electrode thicknesses shown) offer both a high power density
and high energy density. Image copyright: Jang, et al. ©2011 American
Chemical Society

(PhysOrg.com) -- It has all the appearances of a breakthrough in
battery technology, except that it’s not a battery. Researchers at
Nanotek Instruments, Inc., and its subsidiary Angstron Materials,
Inc., in Dayton, Ohio, have developed a new paradigm for designing
energy storage devices that is based on rapidly shuttling large
numbers of lithium ions between electrodes with massive graphene
surfaces. The energy storage device could prove extremely useful for
electric vehicles, where it could reduce the recharge time from hours
to less than a minute. Other applications could include renewable
energy storage (for example, storing solar and wind energy) and smart
grids.

The researchers call the new devices "graphene surface-enabled lithium
ion-exchanging cells," or more simply, "surface-mediated cells"
(SMCs). Although the devices currently use unoptimized materials and
configurations, they can already outperform Li-ion batteries and
supercapacitors. The new devices can deliver a power density of 100
kW/kgcell, which is 100 times higher than that of commercial Li-ion
batteries and 10 times higher than that of supercapacitors. The higher
the power density, the faster the rate of energy transfer (resulting
in a faster recharge time). In addition, the new cells can store an
energy density of 160 Wh/kgcell, which is comparable to commercial
Li-ion batteries and 30 times higher than that of conventional
supercapacitors. The greater the energy density, the more energy the
device can store for the same volume (resulting in a longer driving
range for electric vehicles).

“Given the same device weight, the current SMC and Li-ion battery can
provide an electric vehicle (EV) with a comparable driving range,” Bor
Z. Jang, co-founder of Nanotek Instruments and Angstron Materials,
told PhysOrg.com. “Our SMCs, just like the current Li-ion batteries,
can be further improved in terms of energy density [and therefore
range]. However, in principle, the SMC can be recharged in minutes
(possibly less than one minute), as opposed to hours for Li-ion
batteries used in current EVs.”

Jang and his coauthors at Nanotek Instruments and Angstron Materials
have published the study on the next-generation energy storage devices
in a recent issue of Nano Letters. Both companies specialize in
nanomaterial commercialization, with Angstron being the world’s
largest producer of nano graphene platelets (NGPs).
As the researchers explain in their study, batteries and
supercapacitors each have their respective strengths and weaknesses
when it comes to energy storage. While Li-ion batteries provide a much
higher energy density (120-150 Wh/kgcell) than supercapacitors (5
Wh/kgcell), the batteries deliver a much lower power density (1
kW/kgcell compared to 10 kW/kgcell). Many research groups have made
efforts to increase the power density of Li-ion batteries and increase
the energy density of supercapacitors, but both areas still have
significant challenges. By providing a fundamentally new framework for
energy storage devices, the SMCs could enable researchers to bypass
these challenges.

“The development of this new class of energy storage devices bridges
the performance gap between a Li-ion battery and a supercapacitor,”
Jang said. “More significantly, this fundamentally new framework for
constructing energy storage devices could enable researchers to
achieve both the high energy density and high power density without
having to sacrifice one to achieve the other.”

Enlarge [  Image ]

The large surface areas of the SMCs’ electrodes enable rapid shuttling
of large numbers of ions between electrodes, resulting in a fast
recharge time. Image copyright: Jang, et al. ©2011 American Chemical
Society

The key to the SMCs’ performance is a cathode and anode that contain
very large graphene surfaces. When fabricating the cell, the
researchers put lithium metal (in the form of particles or foil) at
the anode. During the first discharge cycle, the lithium is ionized,
resulting in a much larger number of lithium ions than in Li-ion
batteries. As the battery is used, the ions migrate through a liquid
electrolyte to the cathode, where the ions enter the pores and reach
the large graphene surface inside the cathode. During recharging, a
massive flux of lithium ions quickly migrates from the cathode to the
anode. The electrodes’ large surface areas enable the rapid shuttling
of large numbers of ions between electrodes, resulting in their high
power and energy densities.

As the researchers explain, the exchange of lithium ions between the
porous electrodes’ surfaces (and not in the bulk of the electrode, as
in batteries) completely removes the need for the time-consuming
process of intercalation. In this process, the lithium ions must be
inserted inside the electrodes, which dominates the charging time of
batteries.

Although in this study the researchers prepared different types of
graphene (oxidized, and reduced single-layer and multilayer) from a
variety of different types of graphite, further analysis of the
materials and configuration is needed for optimizing the device. For
one thing, the researchers plan to further investigate the cells’
cycling lifetime. So far, they found that the devices could retain 95%
capacity after 1,000 cycles, and even after 2,000 cycles showed no
evidence of dendrite formation. The researchers also plan to
investigate the relative roles of different lithium storage mechanisms
on the device’s performance.
“We do not anticipate any major hurdle to commercialization of the SMC
technology,” Jang said. “Although graphene is currently sold at a
premium price, Angstron Materials, Inc., is actively engaged in
scaling up the production capacity of graphene. The production costs
of graphene are expected to be dramatically reduced within the next
1-3 years.”

More information: Bor Z. Jang, et al.
“Graphene Surface-Enabled Lithium-Ion Exchanging Cells:
Next-Generation High-Power Energy Storage Devices.”
Nano Letters. DOI:10.1021/nl2018492
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