Connect-the-dots... and ... the devil is in the details... 

(for those who are not accustomed to weekend postings on vortex, the
following account may be partly factual, partly wild guesswork, and partly
attempted cynical humor).

The "secret sauce" of Andrea Rossi, which is the identity of the
ingredient(s) besides nickel which makes his reaction more robust than the
others in the progression ... going back to Piantelli and Thermacore, circa
1991, has been a subject of intrigue since his original demonstration. 

IOW in the early 1990's substantial thermal gain was seen or claimed with
Ni-H reactors - in the tens of watts level at low COP, but twenty years
later - something which Andrea Rossi added to the nickel, perhaps
inadvertently, allowed a more robust gain, going into the kilowatt level. 

More recently, many including the geniuses at NASA have suspected that SPP
was the key to understanding... but SPP (surface plasmon polaritons)
requires photon emission. Things did not add up.

BTW - up until the time of his 2011 demo, Rossi was paying his bills by
working as a metal fabricator in New Hampshire (basically copper pipe
fabrication, aka: plumber). This is no secret and he admits it on his blog.

In retrospect, what was once a secret is that Rossi's breakthrough was
probably always there, "in plain view", as they say. Hidden in plain view -
it is almost laughable in the continuing Rossi saga.

The next devilish dot to connect: P or phosphorous or "Phos". 

Every good plumber uses phosphorus self-fluxing alloy, called Phos, since
the element P is an extremely reactive nonmetallic (metalloid) element, a
pentavalent pnictogen, a compound of which was once called "lucifer's
powder" but which is seldom mentioned as a reactant in LENR. Phosphorus is
the element which allows cigarettes to be lit with matches, and allows SPP
to be lit in a reactor. Phosphorescence is the general term for a
light-emitting material. That lack of prior mention in the LENR field is why
P could have remained Rossi's "secret" for so long, not to mention that
Rossi himself was probably unaware of this detail until sometime near the
end of 2012.

A strange design "feature" of E-Cat, which has been noted from the early
days of Rossi is his crude (appearance) copper reactors which were brazed in
a way which leaves a lot of residue near the joint. This residue turns
black, and gives the appearance of crude craftsmanship - but in fact, it is
nearly impossible to braze good joints that do not look this way since you
risk a leak when you go for pretty. 

Phosphorus-containing brazing alloys are used for this in many applications
as a substitute for welding, since they are self-fluxing, when joining
copper to copper, making strong joints at minimal cost. Self-fluxing
phosphorus alloys when in contact with nickel produce nickel phosphides.
Paper of interest:   http://pubs.acs.org/doi/abs/10.1021/ja403440e

Anyway, the first form of elemental phosphorus to be produced by alchemists
and magicians in the Middle Ages was white phosphorus, aka magician's dust,
which can explode violently, and  emits a faint glow upon exposure to air,
and was called lucifer's powder, referring to the light-bearer of Gnostic
tradition. Finally there is the dot called "Chemiluminescence" of which
nickel phosphide is a prime candidate, which will in fact provide the
photons which are required for SPP.

If the above "connect-the-dots" scenario is correct, then now we know the
identity of Rossi's secret sauce = Phos. And the curious thing is that Rossi
may not have realized the secret himself until later. This can explain why
he may have had so much trouble in replicating the device for observers in
early 2012 - since if he tried to make his reactor look pretty for the
guests, by eliminating the flux from the brazed joints; but in so doing,
Rossi probably also eliminated the phosphorus which bleeds into the inner
wall; and it took him some time to figure out the problem. Good joints
equals no gain.

Nowadays he probably adds "Phos," which he orders from Bellman, directly to
the nickel so that he does not have to worry about his sloppy brazing
technique as the secret sauce ...
http://products.bellmanmelcor.com/viewitems/copper-phosphorous-brazing-alloy
s-and-preforms/copper-phosphorous-brazing-alloys

...or else, Andrea is getting his practical magic direct from Lucifer ...

Poser: why is Lucifer called the "dark side" ?

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