I'm sure you need more info. Sorry for being late with that. I hope it's not 
too much now.
Just got it working 3 of 6 times with an unpatched wpa_supplicant 0.4.9 and 
once with
wpa_s 0.5.7, I don't know why and what is diffrent. Please read on.

I'm happy about your comment.
Markus.

/var/log/messages on plugin:
Mar  2 16:12:06 piano kernel: usb 1-1: new full speed USB device using address 
71
Mar  2 16:12:06 piano kernel: usb 1-1: Product: ZyAIR G-220
Mar  2 16:12:06 piano kernel: usb 1-1: Manufacturer: ZyXEL
Mar  2 16:12:06 piano /etc/hotplug/usb.agent[15129]: need a device for this 
command
Mar  2 16:12:12 piano kernel: zd1211: module not supported by Novell, setting U 
taint flag.
Mar  2 16:12:12 piano kernel: zd1211:bulk out: wMaxPacketSize = 40
Mar  2 16:12:12 piano kernel: zd1211:bulk in: wMaxPacketSize = 40
Mar  2 16:12:12 piano kernel: zd1211:interrupt in: wMaxPacketSize = 40
Mar  2 16:12:12 piano kernel: zd1211:interrupt in: int_interval = 1
Mar  2 16:12:12 piano kernel: zd1211:bulk out: wMaxPacketSize = 40
Mar  2 16:12:12 piano kernel: zd1211:USB Download Boot code success
Mar  2 16:12:12 piano kernel: zd1211:MAC address = 00:13:49:30:a1:1b
Mar  2 16:12:12 piano kernel: zd1211:AddrEntryTable = f7d4
Mar  2 16:12:12 piano kernel: zd1211:RF_Mode = 00000004
Mar  2 16:12:12 piano kernel: PA type: 0
Mar  2 16:12:12 piano kernel: AiroHa AL2230RF
Mar  2 16:12:12 piano kernel: zd1211:Pure B-Mode
Mar  2 16:12:12 piano kernel: zd1211:AllowedChannel = 000007ff
Mar  2 16:12:12 piano kernel: zd1211:LinkLEDn = 200
Mar  2 16:12:12 piano kernel: AllowedChannel = 000107ff
Mar  2 16:12:12 piano kernel: Region:48
Mar  2 16:12:12 piano kernel: zd1205: (exit) zd1205_config, 
zd1211-driver-svn/src/zd1205.c line 2601
Mar  2 16:12:12 piano kernel: zd1205: (exit) zd1205_init, 
zd1211-driver-svn/src/zd1205.c line 8570
Mar  2 16:12:12 piano kernel: usbcore: registered new driver zd1211

./wpa_supplicant -iwlan0 -c../wpa_tools/wpa_supplicant.conf -D wext
ioctl[SIOCGIFADDR]: Cannot assign requested address
Trying to associate with 00:18:84:1c:d8:ea (SSID='wpanet' freq=2412 MHz)
ioctl[SIOCSIWFREQ]: Invalid argument
Association request to the driver failed
Authentication with 00:00:00:00:00:00 timed out.
Trying to associate with 00:18:84:1c:d8:ea (SSID='wpanet' freq=2412 MHz)
ioctl[SIOCSIWFREQ]: Invalid argument
Association request to the driver failed
CTRL-EVENT-TERMINATING - signal 2 received

with output:
Mar  2 16:12:28 piano kernel: zd1211:Switch to Infra mode
Mar  2 16:12:28 piano kernel: zd1211:Pure B-Mode
Mar  2 16:12:28 piano kernel: zd1205: (enter) zd1205_open, 
zd1211-driver-svn/src/zd1205.c line 4353
Mar  2 16:12:28 piano kernel: zd1205: (exit) zd1205_open, 
zd1211-driver-svn/src/zd1205.c line 4436
Mar  2 16:12:28 piano kernel: wlan0: WPA: enabled
Mar  2 16:12:28 piano kernel: wlan0: Drop encrypted: enabled
Mar  2 16:12:29 piano kernel: zd1211:Pure B-Mode
Mar  2 16:12:29 piano kernel: zd1211:STA_ASSOCIATED with 00:18:84:1c:d8:e9
Mar  2 16:12:37 piano kernel: wlan0: Configured authentication algorithms:  
Open system
Mar  2 16:12:37 piano kernel: wlan0: Drop encrypted: enabled
Mar  2 16:12:37 piano kernel: zd1211:Switch to Infra mode
Mar  2 16:12:37 piano kernel: zd1211:Pure B-Mode
Mar  2 16:12:37 piano kernel: wlan0: WPA version:  WPA
Mar  2 16:12:37 piano kernel: wlan0: pairwise cipher:  TKIP
Mar  2 16:12:37 piano kernel: wlan0: group cipher:  TKIP
Mar  2 16:12:37 piano kernel: wlan0: key mgmt:  PSK
Mar  2 16:12:37 piano kernel: wlan0: privacy: enabled
Mar  2 16:12:37 piano kernel: wlan0: Allow Rx unencrypted EAPOL: disabled
Mar  2 16:12:38 piano kernel: zd1211:Pure B-Mode
Mar  2 16:12:38 piano kernel: wlan0: no IPv6 routers present
Mar  2 16:12:38 piano kernel: zd1211:Pure B-Mode
Mar  2 16:12:41 piano last message repeated 5 times
Mar  2 16:12:49 piano kernel: wlan0: Configured authentication algorithms:  
Open system
Mar  2 16:12:49 piano kernel: wlan0: Drop encrypted: enabled
Mar  2 16:12:49 piano kernel: zd1211:Switch to Infra mode
Mar  2 16:12:49 piano kernel: zd1211:Pure B-Mode
Mar  2 16:12:49 piano kernel: wlan0: WPA version:  WPA
Mar  2 16:12:49 piano kernel: wlan0: pairwise cipher:  TKIP
Mar  2 16:12:49 piano kernel: wlan0: group cipher:  TKIP
Mar  2 16:12:49 piano kernel: wlan0: key mgmt:  PSK
Mar  2 16:12:49 piano kernel: wlan0: privacy: enabled
Mar  2 16:12:49 piano kernel: wlan0: Allow Rx unencrypted EAPOL: disabled
Mar  2 16:12:50 piano kernel: zd1211:Pure B-Mode
Mar  2 16:12:52 piano last message repeated 3 times
Mar  2 16:12:52 piano kernel: wlan0: WPA: disabled
Mar  2 16:12:52 piano kernel: wlan0: Drop encrypted: disabled
Mar  2 16:12:52 piano kernel: zd1211:Pure B-Mode
Mar  2 16:12:53 piano kernel: zd1211:Pure B-Mode
Mar  2 16:12:53 piano kernel: zd1205: (enter) zd1205_close, 
zd1211-driver-svn/src/zd1205.c line 4896
Mar  2 16:12:53 piano kernel: zd1205: (exit) zd1205_close, 
zd1211-driver-svn/src/zd1205.c line 4962

on rmmod:
Mar  2 16:13:03 piano kernel: usbcore: deregistering driver zd1211
Mar  2 16:13:03 piano kernel: zd1211_disconnect
Mar  2 16:13:03 piano kernel: zd1211:USB ST Code = -108

on uplug:
Mar  2 16:13:08 piano kernel: usb 1-1: USB disconnect, address 71



with zd1211-driver instead of wext:
./wpa_supplicant -iwlan0 -c../wpa_tools/wpa_supplicant.conf -D zd1211
ioctl[ZD_IOCTL_PARAM]: Operation not supported
ioctl[ZD_IOCTL_PARAM]: Operation not supported
ioctl[ZD_IOCTL_PARAM]: Operation not supported
ioctl[ZD_IOCTL_WPA]: Operation not supported
Failed to set encryption.
ioctl[ZD_IOCTL_WPA]: Operation not supported
Failed to set encryption.
ioctl[ZD_IOCTL_WPA]: Operation not supported
Failed to set encryption.
ioctl[ZD_IOCTL_WPA]: Operation not supported
Failed to set encryption.
ioctl[ZD_IOCTL_PARAM]: Operation not supported
ioctl[ZD_IOCTL_PARAM]: Operation not supported
ioctl[SIOCGIFADDR]: Cannot assign requested address
Trying to associate with 00:18:84:1c:d8:ea (SSID='wpanet' freq=2412 MHz)
ioctl[ZD_IOCTL_PARAM]: Operation not supported
ioctl[ZD_IOCTL_PARAM]: Operation not supported
ioctl[ZD_IOCTL_WPA]: Operation not supported
CTRL-EVENT-DISCONNECTED - Disconnect event - remove keys
ioctl[ZD_IOCTL_WPA]: Operation not supported
Failed to set encryption.
ioctl[ZD_IOCTL_WPA]: Operation not supported
Failed to set encryption.
ioctl[ZD_IOCTL_WPA]: Operation not supported
Failed to set encryption.
ioctl[ZD_IOCTL_WPA]: Operation not supported
Failed to set encryption.
ioctl[ZD_IOCTL_WPA]: Operation not supported
Failed to set encryption.
Authentication with 00:00:00:00:00:00 timed out.
Trying to associate with 00:18:84:1c:d8:ea (SSID='wpanet' freq=2412 MHz)
ioctl[ZD_IOCTL_PARAM]: Operation not supported
ioctl[ZD_IOCTL_PARAM]: Operation not supported
ioctl[ZD_IOCTL_WPA]: Operation not supported
CTRL-EVENT-TERMINATING - signal 2 received
ioctl[ZD_IOCTL_WPA]: Operation not supported
ioctl[ZD_IOCTL_PARAM]: Operation not supported
ioctl[ZD_IOCTL_PARAM]: Operation not supported
ioctl[ZD_IOCTL_PARAM]: Operation not supported
Failed to disable WPA in the driver.
ioctl[ZD_IOCTL_PARAM]: Operation not supported
ioctl[ZD_IOCTL_PARAM]: Operation not supported

with output to /var/log/messages:
Mar  2 16:19:55 piano kernel: zd1211:Switch to Infra mode
Mar  2 16:19:55 piano kernel: zd1211:Pure B-Mode
Mar  2 16:19:55 piano kernel: zd1205: (enter) zd1205_open, 
zd1211-driver-svn/src/zd1205.c line 4353
Mar  2 16:19:55 piano kernel: zd1205: (exit) zd1205_open, 
zd1211-driver-svn/src/zd1205.c line 4436
Mar  2 16:19:56 piano kernel: zd1211:Pure B-Mode
Mar  2 16:19:56 piano kernel: zd1211:STA_ASSOCIATED with 00:18:84:1c:d8:e9
Mar  2 16:20:06 piano kernel: wlan0: no IPv6 routers present
Mar  2 16:20:12 piano kernel: ******We Lose AP for 5 seconds
Mar  2 16:20:12 piano kernel: zd1211:zd1205_dis_connect
Mar  2 16:20:12 piano kernel: zd1205_notify_disjoin_event
Mar  2 16:20:21 piano kernel: zd1205: (enter) zd1205_close, 
zd1211-driver-svn/src/zd1205.c line 4896
Mar  2 16:20:21 piano kernel: zd1205: (exit) zd1205_close, 
zd1211-driver-svn/src/zd1205.c line 4962

working with 0.4.9 (same messages as above on plugin)
./wpa_supplicant -iwlan0 -c../wpa_tools/wpa_supplicant.conf -D wext
No network configuration found for the current AP
CTRL-EVENT-DISCONNECTED - Disconnect event - remove keys
ioctl[SIOCGIFADDR]: Cannot assign requested address
Trying to associate with 00:18:84:1c:d8:ea (SSID='wpanet' freq=2412 MHz)
ioctl[SIOCSIWFREQ]: Invalid argument
Association request to the driver failed
Associated with 00:18:84:1c:d8:ea
WPA: Key negotiation completed with 00:18:84:1c:d8:ea [PTK=TKIP GTK=TKIP]
CTRL-EVENT-CONNECTED - Connection to 00:18:84:1c:d8:ea completed (auth)

Mar  2 16:27:08 piano kernel: zd1211:Switch to Infra mode
Mar  2 16:27:08 piano kernel: zd1211:Pure B-Mode
Mar  2 16:27:08 piano kernel: zd1205: (enter) zd1205_open, 
zd1211-driver-svn/src/zd1205.c line 4353
Mar  2 16:27:08 piano kernel: zd1205: (exit) zd1205_open, 
zd1211-driver-svn/src/zd1205.c line 4436
Mar  2 16:27:08 piano kernel: wlan0: WPA: enabled
Mar  2 16:27:08 piano kernel: wlan0: Drop encrypted: enabled
Mar  2 16:27:09 piano kernel: zd1211:Pure B-Mode
Mar  2 16:27:09 piano kernel: zd1211:STA_ASSOCIATED with 00:18:84:1c:d8:e9
Mar  2 16:27:09 piano kernel: zd1211:Notify_join_event:00:18:84:1c:d8:e9
Mar  2 16:27:09 piano kernel: Disassociate STA: 00:18:84:1c:d8:e9 with reason 
code: 3
Mar  2 16:27:09 piano kernel: zd1211:STA_DISASSOCIATED:00:18:84:1c:d8:e9
Mar  2 16:27:13 piano kernel: wlan0: Configured authentication algorithms:  
Open system
Mar  2 16:27:13 piano kernel: wlan0: Drop encrypted: enabled
Mar  2 16:27:13 piano kernel: zd1211:Switch to Infra mode
Mar  2 16:27:13 piano kernel: zd1211:Pure B-Mode
Mar  2 16:27:13 piano kernel: wlan0: WPA version:  WPA
Mar  2 16:27:13 piano kernel: wlan0: pairwise cipher:  TKIP
Mar  2 16:27:13 piano kernel: wlan0: group cipher:  TKIP
Mar  2 16:27:13 piano kernel: wlan0: key mgmt:  PSK
Mar  2 16:27:13 piano kernel: wlan0: privacy: enabled
Mar  2 16:27:13 piano kernel: wlan0: Allow Rx unencrypted EAPOL: disabled
Mar  2 16:27:13 piano kernel: zd1211:Pure B-Mode
Mar  2 16:27:13 piano kernel: zd1211:STA_ASSOCIATED with 00:18:84:1c:d8:ea
Mar  2 16:27:13 piano kernel: zd1211:Notify_join_event:00:18:84:1c:d8:ea

working with 0.5.7:
./wpa_supplicant -iwlan0 -c../wpa_tools/wpa_supplicant.conf -D wext
ioctl[SIOCGIFADDR]: Cannot assign requested address
Trying to associate with 00:18:84:1c:d8:ea (SSID='wpanet' freq=2412 MHz)
ioctl[SIOCSIWFREQ]: Invalid argument
Association request to the driver failed
Associated with 00:18:84:1c:d8:e9
Authentication with 00:18:84:1c:d8:e9 timed out.
CTRL-EVENT-DISCONNECTED - Disconnect event - remove keys
Trying to associate with 00:18:84:1c:d8:ea (SSID='wpanet' freq=2412 MHz)
ioctl[SIOCSIWFREQ]: Invalid argument
Association request to the driver failed
Associated with 00:18:84:1c:d8:ea
WPA: Key negotiation completed with 00:18:84:1c:d8:ea [PTK=TKIP GTK=TKIP]
CTRL-EVENT-CONNECTED - Connection to 00:18:84:1c:d8:ea completed (auth) [id=2 
id_str=]

Mar  2 16:47:49 piano kernel: zd1211:Switch to Infra mode
Mar  2 16:47:49 piano kernel: zd1211:Pure B-Mode
Mar  2 16:47:49 piano kernel: zd1205: (enter) zd1205_open, 
zd1211-driver-svn/src/zd1205.c line 4353
Mar  2 16:47:49 piano kernel: zd1205: (exit) zd1205_open, 
zd1211-driver-svn/src/zd1205.c line 4436
Mar  2 16:47:50 piano kernel: wlan0: WPA: enabled
Mar  2 16:47:50 piano kernel: wlan0: Drop encrypted: enabled
Mar  2 16:47:50 piano kernel: zd1211:Pure B-Mode
Mar  2 16:47:51 piano kernel: zd1211:STA_ASSOCIATED with 00:18:84:1c:d8:e9
Mar  2 16:47:59 piano kernel: wlan0: Configured authentication algorithms:  
Open system
Mar  2 16:47:59 piano kernel: wlan0: Drop encrypted: enabled
Mar  2 16:47:59 piano kernel: zd1211:Switch to Infra mode
Mar  2 16:47:59 piano kernel: zd1211:Pure B-Mode
Mar  2 16:47:59 piano kernel: wlan0: WPA version:  WPA
Mar  2 16:47:59 piano kernel: wlan0: pairwise cipher:  TKIP
Mar  2 16:47:59 piano kernel: wlan0: group cipher:  TKIP
Mar  2 16:47:59 piano kernel: wlan0: key mgmt:  PSK
Mar  2 16:47:59 piano kernel: wlan0: privacy: enabled
Mar  2 16:47:59 piano kernel: wlan0: Allow Rx unencrypted EAPOL: disabled
Mar  2 16:47:59 piano kernel: zd1211:Pure B-Mode
Mar  2 16:47:59 piano kernel: zd1211:STA_ASSOCIATED with 00:18:84:1c:d8:e9
Mar  2 16:47:59 piano kernel: zd1211:Notify_join_event:00:18:84:1c:d8:e9
Mar  2 16:48:00 piano kernel: wlan0: no IPv6 routers present
Mar  2 16:48:09 piano kernel: Disassociate STA: 00:18:84:1c:d8:e9 with reason 
code: 3
Mar  2 16:48:09 piano kernel: zd1211:STA_DISASSOCIATED:00:18:84:1c:d8:e9
Mar  2 16:48:15 piano kernel: UnStoppable Scanning
Mar  2 16:48:15 piano last message repeated 9 times
Mar  2 16:48:15 piano kernel: wlan0: Configured authentication algorithms:  
Open system
Mar  2 16:48:15 piano kernel: wlan0: Drop encrypted: enabled
Mar  2 16:48:15 piano kernel: zd1211:Switch to Infra mode
Mar  2 16:48:15 piano kernel: zd1211:Pure B-Mode
Mar  2 16:48:15 piano kernel: wlan0: WPA version:  WPA
Mar  2 16:48:15 piano kernel: wlan0: pairwise cipher:  TKIP
Mar  2 16:48:15 piano kernel: wlan0: group cipher:  TKIP
Mar  2 16:48:15 piano kernel: wlan0: key mgmt:  PSK
Mar  2 16:48:15 piano kernel: wlan0: privacy: enabled
Mar  2 16:48:15 piano kernel: wlan0: Allow Rx unencrypted EAPOL: disabled
Mar  2 16:48:15 piano kernel: zd1211:Pure B-Mode
Mar  2 16:48:15 piano kernel: zd1211:STA_ASSOCIATED with 00:18:84:1c:d8:ea
Mar  2 16:48:15 piano kernel: zd1211:Notify_join_event:00:18:84:1c:d8:ea

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