Kirk Wallace wrote:
> I have a ten-turn eight Watt Spectrol/Vishay potentiometer. 
> 
> http://www.vishay.com/doc?57093
> 
> I was having trouble getting sensible voltage readings through it, so I
> took it apart. It looks like it may not be made to be taken apart. The
> solder posts are mounted with a screws. The end of the screws have a
> short less than hair thin wire on it. I suppose I broke the wire when I
> loosened the screw? Has any one worked on these and have advise on how
> to repair them. Newark has them for $80 each so I'd like to fix the one
> I broke.
> 

Ughhh!  Best advice is to not take these apart unless they are 
clearly broken, as told by an Ohmmeter.

The hair-thin resistance wire is usually wound on a helix of 
heavy copper magnet wire, and the wiper rides the helix.  You 
may find the resistance wire hard to solder to.  Also, the wiper 
may be damaged, either not properly riding the resistance wire 
or not properly making contact with the center shaft, which then 
has to make contact with the "wiper" terminal.  So, you have a 
series chain of 3 sliding contacts that all have to work 
properly for the pot to work.

If you don't need 8 WATTS (Is it really that much?) you might be 
able to find a surplus replacement for less.  What is the 
resistance reading for it?  I have a few 10 turn pots here, but 
I doubt any of them are good for more than 2 W.

Jon

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