Steve Blackmore wrote:
> On Thu, 12 Jun 2008 00:38:02 -0500, you wrote:

>>In theory, this can be done.  A thin slitting saw would deflect 
>>too much to get an accurate tooth profile.  You can buy gear 
>>tooth cutters and run them like this, and it will go much 
>>faster, which is still fairly slow.
> 
> 
> http://www.jeffree.co.uk/Pages/cnc-wheel-cutting-engine.htm
> 
> I've seen that in operation and used it at a show here in the UK, it's
> not slow, gear cutter rpm was about 2500 rpm and you can stuff the
> cutter through the blank full depth -  I guess feed was about 100 ipm.
>
If you do it on a horizontal mill with arbor supported at both 
ends, you can do it like that.  2500 RPM certainly wasn't an HSS 
cutter in a steel gear blank.

> On thin brass blanks, I reckon it takes no longer than 1 second a tooth.

You can't do that as the gear blank willl fold up.  So, you need 
some discs on the side to support it.  For moderately thin gears 
the support might be made slightly under the tooth root 
diameter, for really thing clockwork gears, the support discs 
probably need to be full tip diameter.

Jon

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