On 2024-05-11 03:32, andy pugh wrote:
That's it. really. Why? A large-diameter one with a small drill point could make all the sizes. as far as I am aware the drilled hole is irrelevant. I
suppose it might have mattered as a reservoir for the white lead in the
days of solid centres.

Interesting question!
The pilot (parallel) drill creates a hole for the very tip of the mating centre. If the drill had to cut the exact shape of the conical tip of the female hole, it would struggle to have proper cutting edges and still make the true cone. You are right that the conical end on the body of a large centre drill (ignoring the parallel tip) could cut all sizes of cone. But there might be some reasons for the different sizes:

1. very small centres would enter the parallel drilled hole, but miss the conical part. I have just been trying to clean some small center holes in a clockmaking tool designed to support the ends of small diameter clock shaft pivots which run between two female centres. Those pivots would completely miss the conical part of the female hole which had anything but the smallest parallel section at the end.

2. for male centres which will take a decent load, the end needs to bear inside a large (deep) female hole, so a large drill can be used here, especially when pushing drilling feeds and speeds. The flip-side of that is that allowing the body of the centre drill to set the final diameter provides a small amount of parallel recess at the outer end of the centre, which will foul a centre and hold it off the female cone. Centre drills do exist to create 'protected' centres with a larger parallel recess just at the entry to the female cone. Those drills have a short stepped-out section of cutting edge of larger diameter than the largest end of the female cone.

3. In pre-CNC days, the best way to set the size of a hole would be to have a drill of the correct diameter(s) mounted in a turret with stops. The operator then would not need to think, but could just pull the lever. Aside from the problem in (1), you could, of course, set the stop to make a large drill create a small diameter centre. Which makes CNC an obvious advantage, of course.

Marcus


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