On Monday January 24, [EMAIL PROTECTED] wrote:
> how can the existing raid setup be moved to the new disks 
> without data loss ?
> 
> I guess it must be something like this:
> 
> 1) physically remove first old drive
> 2) physically add first new drive
> 3) re-create partitions on new drive
> 4) run raidhotadd for each partition
> 5) wait until all partitions synced
> 6) repeat with second drive

Sounds good.
> 
> the big question is: since the drive geometry will definitely different
> between old 60GB and new 80GB drive(s), how do the new partitions 
> have to be created on the new drive ?
> - do they have to have exactly the same amount of blocks ?
No.
> - may they be bigger ?
Yes (they cannot be smaller).

However making the partitions bigger will not make the arrays bigger.

If you are using a recent 2.6 kernel and mdadm 1.8.0, you can grow the
array with
   mdadm --grow /dev/mdX --size=max

You will then need to convince the filesystem in the array to make use
of the extra space.  Many filesystems do support such growth.  Some
even support on-line growth.

NeilBrown
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