a very interesting post about a car i've always flirted with getting.

On 11/18/05, Smith, Todd <[EMAIL PROTECTED]> wrote:
>
> Hello,
>
> This is one area that I know a little something about since I have
> followed these diesels for years. In the early 70's, GM was looking at
> worsening fuel prices and their existing production lines for large
> automobiles and declining sales. The Oldsmobile division spent time and
> money looking at ways to improve fuel economy in their larger automobiles.
> One promising avenue was to design and build a diesel engine with the BPOC
> (Buick, Pontiac, Oldsmobile, Cadillac) transmission bolt pattern that would
> bolt up in existing production lines.
>
> AFAIK, in 1974 Olds was testing a diesel engine that was built from an
> 5.7L Rocket spark-ignited gasoline engine using a belt-driven IP. These
> tests were a complete failure and Olds realized that they couldn't use
> anything more then just external accessories from existing engines.
> Everything else for the new diesel engines had to be custom designed
> including the block. The myth that the later 5.7L and 4.3L diesels are
> converted gas motors is completely false. The blocks have a higher nickel
> content and 4 bolt mains and a different crank size then the small block
> Olds gas motors.
>
> The engines used two different types of injectors, pencil and poppet types
> that while custom spec'd for this application were derived from agricultural
> use injectors. These are supposedly far more efficient designs then the more
> typical Bosch style injectors that are in widespread use. In 1982, EPA
> testing showed that the 1982 Oldsmobile 98 full-size car was getting 32mpg
> on almost a 5000# car. These engines were available across the entire GM
> product line from 1979-85 and still to this day rank 4th on eBay as the most
> numerous diesel passenger vehicles.
>
> Why do this engines have a terrible reputation and why did GM drop the
> whole project and buy third-party diesel designs? There are many answers and
> the truth is probably some of all of them. The biggest issue that the
> engines had were in head gasket failures since they seemed to fail much more
> rapidly then other gas engines of the same time frame. Another answer is
> that these engines were designed for fuel economy and not horsepower and
> owners tried to expect too much from the engines. A third answer is that in
> the early 80's diesel fuel quality was said to be at a all time low and non
> diesel savvy owners would buy diesel fuel in places where the fuel had been
> contaminated via water or algae.
>
> The head bolts were installed by some early robotic equipment using
> stretch to torque fasteners. These fasteners were not adequate to the job
> and most believe were primarily selected due to compatibility with the new
> robotic equipment. The head bolts were not adequate for the task and
> routinely failed causing head gasket leaks in as few as 30-50K miles. In
> some cases, 100K were reached, but many didn't reach that point without
> failure. GM didn't take the time to properly research the problem and for
> the dealers, it was faster to replace the entire motor then troubleshoot the
> dead one. Dealers hated to deal with the vehicles due to the constant
> service issues and customers hated the vehicles since the problems didn't
> stay fixed.
>
> One issue with the head bolts were they were designed to be one use only
> applications. Either through neglect of training or not caring enough, many
> GM technicians would reuse the fasteners that "looked" okay and only
> replaced the "failed" bolts. Of course, it wasn't long before the head
> gasket failed again and the engine was blamed to be a poor design. Replacing
> the head bolts with solid ARP aftermarket fasteners has resurrected many
> Olds diesels.
>
> The website http://www.olds-diesel.com is a good source of information
> concerning these engines and the automobiles that they were installed in.
> Many fixes and improvements over factory original have been made and many
> users drive "transplanted" engines in vehicles. One of my personal favorites
> is the Diesel Fiero that is running the 4.3L V6 diesel.
>
> Todd Smith <[EMAIL PROTECTED]>
>
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