[Aus-soaring] AIRBUS has abandoned its plans to use lithium-ion batteries for its new A350 airplanes

2013-02-25 Thread Craig Vinall
Thought this may be of interest. I know that these batteries are becoming
popular in gliders; what do others think? Is there a potential fire risk?

 

AIRBUS has abandoned its plans to use lithium-ion batteries for its new A350
airplanes.

The European aerospace group said Thursday it would revert to conventional
nickel-cadmium batteries for the A350 due to the uncertainty surrounding the
technology following the grounding of Boeing's 787 Dreamliner. The A350 is a
wide-body long-range jet rival to the 787 and is expected to make its first
flight around the middle of the year.

Airbus says it does not expect the battery switch to delay the A350's
schedule.

Lithium batteries are lighter and can store more energy than other types of
batteries of an equivalent size, and manufacturers view them as an important
way to save on fuel costs. But the batteries are also more likely to short
circuit and start a fire than other batteries if they are damaged, if there
is a manufacturing flaw or if they are exposed to excessive heat.

Federal officials grounded the 787 last month because of problems with its
lithium-ion batteries that caused one fire and forced another plane to make
an emergency landing.

Airbus considers this to be the most appropriate way forward in the
interest of program execution and A350 XWB reliability, spokeswoman Mary
Anne Greczyn said.

Airbus noted the A350 uses batteries in a different setup than the 787,
making it unlikely that it would face the same problems. Its A350
flight-test program would still go forward with lithium-ion batteries.

But because the causes of the problems with the 787 batteries remain
unclear, Airbus decided to make the switch to optimise program certainty,
Ms Greczyn said. Airbus is a unit of Netherlands-based EADS NV.

The Wall Street Journal first reported on Airbus' decision to drop the
lithium-ion batteries, noting the incidents with the 787 have led to
industry uncertainty about future safety standards for the technology.

Regards

 

Craig Vinall

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Re: [Aus-soaring] AIRBUS has abandoned its plans to use lithium-ion batteries for its new A350 airplanes

2013-02-25 Thread Mark Newton

On 25/02/2013, at 8:33 PM, Craig Vinall craig.vin...@bigpond.com wrote:

 Thought this may be of interest. I know that these batteries are becoming 
 popular in gliders; what do others think? Is there a potential fire risk?

Probably the wrong question to ask, given that you could just as easily inquire 
into whether
there's a potential fire risk inherent in carrying around tanks of volatile 
hydrocarbons.

More useful questions would be, Under what conditions can a fire start, and, 
Once it
has started, what can you do about it?

By my money, the worst parts about the event in NY weren't associated with the 
fact that
the batteries caught fire; the worst bits were the fact that Boeing had assured 
the FAA 
that thermal runaway was impossible (it clearly wasn't) and the fact that it 
took fire crews,
with all their training and specialized equipment, more than 40 minutes to 
extinguish it.

Could have been worse -- could have been over the Pacific somewhere at the 
limits of
ETOPS.

ANA has grounded their 787s until at least May, so there'll be a lot of time to 
ponder those
issues before they start flying again.

  - mark


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Re: [Aus-soaring] AIRBUS has abandoned its plans to use lithium-ion batteries for its new A350 airplanes

2013-02-25 Thread Matthew Scutter
What's (hopefully) getting popular in gliders now is lithium *iron*
(LiFePO4) rather than lithium-ion.
That one little r is the difference between a fireball and a sizzle
[http://en.wikipedia.org/wiki/Lithium_iron_phosphate_battery#Safety]

On Mon, Feb 25, 2013 at 8:55 PM, Mark Newton new...@atdot.dotat.org wrote:

 On 25/02/2013, at 8:33 PM, Craig Vinall craig.vin...@bigpond.com wrote:

 Thought this may be of interest. I know that these batteries are becoming
 popular in gliders; what do others think? Is there a potential fire risk?


 Probably the wrong question to ask, given that you could just as easily
 inquire into whether
 there's a potential fire risk inherent in carrying around tanks of volatile
 hydrocarbons.

 More useful questions would be, Under what conditions can a fire start,
 and, Once it
 has started, what can you do about it?

 By my money, the worst parts about the event in NY weren't associated with
 the fact that
 the batteries caught fire; the worst bits were the fact that Boeing had
 assured the FAA
 that thermal runaway was impossible (it clearly wasn't) and the fact that it
 took fire crews,
 with all their training and specialized equipment, more than 40 minutes to
 extinguish it.

 Could have been worse -- could have been over the Pacific somewhere at the
 limits of
 ETOPS.

 ANA has grounded their 787s until at least May, so there'll be a lot of time
 to ponder those
 issues before they start flying again.

   - mark



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Re: [Aus-soaring] AIRBUS has abandoned its plans to use lithium-ion batteries for its new A350 airplanes

2013-02-25 Thread Matthew Gage
However, there isn't much point at the moment

The weight saving is small for the same capacity, but the cost difference is 
huge.

As an example, a 10Ah LiFePO4 battery in the standard size most of use weighs 
1.92kg. An equivalent 9Ah SLA weighs 2.55kg 





On 25/02/2013, at 21:33 , Matthew Scutter yellowplant...@gmail.com wrote:

 What's (hopefully) getting popular in gliders now is lithium *iron*
 (LiFePO4) rather than lithium-ion.
 That one little r is the difference between a fireball and a sizzle
 [http://en.wikipedia.org/wiki/Lithium_iron_phosphate_battery#Safety]
 
 On Mon, Feb 25, 2013 at 8:55 PM, Mark Newton new...@atdot.dotat.org wrote:
 
 On 25/02/2013, at 8:33 PM, Craig Vinall craig.vin...@bigpond.com wrote:
 
 Thought this may be of interest. I know that these batteries are becoming
 popular in gliders; what do others think? Is there a potential fire risk?
 
 
 Probably the wrong question to ask, given that you could just as easily
 inquire into whether
 there's a potential fire risk inherent in carrying around tanks of volatile
 hydrocarbons.
 
 More useful questions would be, Under what conditions can a fire start,
 and, Once it
 has started, what can you do about it?
 
 By my money, the worst parts about the event in NY weren't associated with
 the fact that
 the batteries caught fire; the worst bits were the fact that Boeing had
 assured the FAA
 that thermal runaway was impossible (it clearly wasn't) and the fact that it
 took fire crews,
 with all their training and specialized equipment, more than 40 minutes to
 extinguish it.
 
 Could have been worse -- could have been over the Pacific somewhere at the
 limits of
 ETOPS.
 
 ANA has grounded their 787s until at least May, so there'll be a lot of time
 to ponder those
 issues before they start flying again.
 
  - mark
 
 
 
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Re: [Aus-soaring] AIRBUS has abandoned its plans to use lithium-ion batteries for its new A350 airplanes

2013-02-25 Thread Michael Scutter
Lfp weight 10ah 1.15kg vs sla 9ah 3.2kg

Michael

On 25/02/2013, at 9:12 PM, Matthew Gage m...@knightschallenge.com wrote:

 However, there isn't much point at the moment
 
 The weight saving is small for the same capacity, but the cost difference is 
 huge.
 
 As an example, a 10Ah LiFePO4 battery in the standard size most of use 
 weighs 1.92kg. An equivalent 9Ah SLA weighs 2.55kg 
 
 
 
 
 
 On 25/02/2013, at 21:33 , Matthew Scutter yellowplant...@gmail.com wrote:
 
 What's (hopefully) getting popular in gliders now is lithium *iron*
 (LiFePO4) rather than lithium-ion.
 That one little r is the difference between a fireball and a sizzle
 [http://en.wikipedia.org/wiki/Lithium_iron_phosphate_battery#Safety]
 
 On Mon, Feb 25, 2013 at 8:55 PM, Mark Newton new...@atdot.dotat.org wrote:
 
 On 25/02/2013, at 8:33 PM, Craig Vinall craig.vin...@bigpond.com wrote:
 
 Thought this may be of interest. I know that these batteries are becoming
 popular in gliders; what do others think? Is there a potential fire risk?
 
 
 Probably the wrong question to ask, given that you could just as easily
 inquire into whether
 there's a potential fire risk inherent in carrying around tanks of volatile
 hydrocarbons.
 
 More useful questions would be, Under what conditions can a fire start,
 and, Once it
 has started, what can you do about it?
 
 By my money, the worst parts about the event in NY weren't associated with
 the fact that
 the batteries caught fire; the worst bits were the fact that Boeing had
 assured the FAA
 that thermal runaway was impossible (it clearly wasn't) and the fact that it
 took fire crews,
 with all their training and specialized equipment, more than 40 minutes to
 extinguish it.
 
 Could have been worse -- could have been over the Pacific somewhere at the
 limits of
 ETOPS.
 
 ANA has grounded their 787s until at least May, so there'll be a lot of time
 to ponder those
 issues before they start flying again.
 
  - mark
 
 
 
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Re: [Aus-soaring] AIRBUS has abandoned its plans to use lithium-ion batteries for its new A350 airplanes

2013-02-25 Thread John Parncutt
All battery systems pose a potential fire risk especially if short
circuited, this is why it is essential to provide a suitable fuse as close
to the battery terminal as possible.

 

Due to their potential to provide high amounts of discharge current Lithium
batteries will generate a great deal of heat if shorted and certainly become
a major fire or even explosion risk. If a cell or the battery develops an
internal short (before the terminals)  then no amount protection in the way
of external fuses or circuit breakers will be effective.

 

All new battery technology seems to go through this problem, I can well
remember major similar  issues with Nickel Metal Hydride batteries a couple
of decades ago. 

 

I believe in the long term Lithium technology especially some of the newer
Lithium Phosphate variants will replace the 150 year old  lead acid
technology completely (much in the same way as LED lighting is rapidly
replacing both incandescent and fluorescent lighting). 

If you consider the huge amount of lithium batteries in use in mobile
devices ranging from portable tools through to laptops, phones tablet PC's
and now electric cars, and the relatively rare event of fires caused by
these devices then I think it puts the situation into better perspective.

 

One of the major differences in battery usage in a commercial airliner as
opposed to a glider (apart from the obvious size of the batteries!) is that
the airliners systems are designed to charge the batteries in flight. We
would generally charge our batteries in the hanger (unless you have solar
panels on the fuselage),  And as far as I understand the charging process is
where a significant amount of the overheating problems have occurred. 

 

I think Airbus is being justifiably prudent given the recent incident with
the Boeing 787. However I think with pressure from the aviation industry
that  battery manufacturers will rapidly further develop their manufacturing
processes and fine tune the chemistry, and  Lithium technology will win out.

 

As far as our own pastime is concerned, I have been evaluating Lithium
Phosphate Batteries manufactured by Shorai in Japan. These are marketed as a
replacement 12Volt motorcycle battery. I have conducted discharge tests at
fixed current rates (generally 2 Amps) using a commercially designed
computer based battery testing system, whilst the manufactures stated A/H
capacity is somewhat overstated, the ability of the battery to provide a
constant voltage throughout the discharge period (12V) is significantly
better than that of its lead acid counterpart. Couple this with the reduced
weight and expected longer life then this becomes an interesting option as a
Glider battery.

 

By the way throughout the testing I have at no stage found any evidence of
abnormal heating of the battery.

 

I have personally used the Shorai battery in flight several times, but given
the concerns of the aviation industry in general have held off recommending
that our club converts its fleet to this technology in the short term.I
believe that it will only be a couple of years before this technology full
acceptance in the aviation industry.

 

   

 

 

John Parncutt



 

From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Craig
Vinall
Sent: Monday, 25 February 2013 9:04 PM
To: aus-soaring@lists.internode.on.net
Subject: [Aus-soaring] AIRBUS has abandoned its plans to use lithium-ion
batteries for its new A350 airplanes

 

Thought this may be of interest. I know that these batteries are becoming
popular in gliders; what do others think? Is there a potential fire risk?

 

AIRBUS has abandoned its plans to use lithium-ion batteries for its new A350
airplanes.

The European aerospace group said Thursday it would revert to conventional
nickel-cadmium batteries for the A350 due to the uncertainty surrounding the
technology following the grounding of Boeing's 787 Dreamliner. The A350 is a
wide-body long-range jet rival to the 787 and is expected to make its first
flight around the middle of the year.

Airbus says it does not expect the battery switch to delay the A350's
schedule.

Lithium batteries are lighter and can store more energy than other types of
batteries of an equivalent size, and manufacturers view them as an important
way to save on fuel costs. But the batteries are also more likely to short
circuit and start a fire than other batteries if they are damaged, if there
is a manufacturing flaw or if they are exposed to excessive heat.

Federal officials grounded the 787 last month because of problems with its
lithium-ion batteries that caused one fire and forced another plane to make
an emergency landing.

Airbus considers this to be the most appropriate way forward in the
interest of program execution and A350 XWB reliability, spokeswoman Mary
Anne Greczyn said.

Airbus noted the A350 uses batteries in a different setup than the 787,
making it 

Re: [Aus-soaring] AIRBUS has abandoned its plans to uselithium-ion batteries for its new A350 airplanes

2013-02-25 Thread gstevo10
Hi John,
It is obvious that you have gone to some trouble and time to investigate the 
situation, and to make this post. Your post seems well reasoned. 

Do any other members of this forum have any constructive criticisms of John's 
post, or can add to the information that John has supplied? 

John, thank you for the information.

Gary
  - Original Message - 
  From: John Parncutt 
  To: 'Discussion of issues relating to Soaring in Australia.' 
  Sent: Monday, February 25, 2013 10:30 PM
  Subject: Re: [Aus-soaring] AIRBUS has abandoned its plans to uselithium-ion 
batteries for its new A350 airplanes


  All battery systems pose a potential fire risk especially if short circuited, 
this is why it is essential to provide a suitable fuse as close to the battery 
terminal as possible.

   

  Due to their potential to provide high amounts of discharge current Lithium 
batteries will generate a great deal of heat if shorted and certainly become a 
major fire or even explosion risk. If a cell or the battery develops an 
internal short (before the terminals)  then no amount protection in the way of 
external fuses or circuit breakers will be effective.

   

  All new battery technology seems to go through this problem, I can well 
remember major similar  issues with Nickel Metal Hydride batteries a couple of 
decades ago. 

   

  I believe in the long term Lithium technology especially some of the newer 
Lithium Phosphate variants will replace the 150 year old  lead acid technology 
completely (much in the same way as LED lighting is rapidly replacing both 
incandescent and fluorescent lighting). 

  If you consider the huge amount of lithium batteries in use in mobile devices 
ranging from portable tools through to laptops, phones tablet PC's and now 
electric cars, and the relatively rare event of fires caused by these devices 
then I think it puts the situation into better perspective.

   

  One of the major differences in battery usage in a commercial airliner as 
opposed to a glider (apart from the obvious size of the batteries!) is that the 
airliners systems are designed to charge the batteries in flight. We would 
generally charge our batteries in the hanger (unless you have solar panels on 
the fuselage),  And as far as I understand the charging process is where a 
significant amount of the overheating problems have occurred. 

   

  I think Airbus is being justifiably prudent given the recent incident with 
the Boeing 787. However I think with pressure from the aviation industry that  
battery manufacturers will rapidly further develop their manufacturing 
processes and fine tune the chemistry, and  Lithium technology will win out.

   

  As far as our own pastime is concerned, I have been evaluating Lithium 
Phosphate Batteries manufactured by Shorai in Japan. These are marketed as a 
replacement 12Volt motorcycle battery. I have conducted discharge tests at 
fixed current rates (generally 2 Amps) using a commercially designed computer 
based battery testing system, whilst the manufactures stated A/H capacity is 
somewhat overstated, the ability of the battery to provide a constant voltage 
throughout the discharge period (12V) is significantly better than that of its 
lead acid counterpart. Couple this with the reduced weight and expected longer 
life then this becomes an interesting option as a Glider battery.

   

  By the way throughout the testing I have at no stage found any evidence of 
abnormal heating of the battery.

   

  I have personally used the Shorai battery in flight several times, but given 
the concerns of the aviation industry in general have held off recommending 
that our club converts its fleet to this technology in the short term.I 
believe that it will only be a couple of years before this technology full 
acceptance in the aviation industry.

   

 

   

   

  John Parncutt

  

   

  From: aus-soaring-boun...@lists.internode.on.net 
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Craig Vinall
  Sent: Monday, 25 February 2013 9:04 PM
  To: aus-soaring@lists.internode.on.net
  Subject: [Aus-soaring] AIRBUS has abandoned its plans to use lithium-ion 
batteries for its new A350 airplanes

   

  Thought this may be of interest. I know that these batteries are becoming 
popular in gliders; what do others think? Is there a potential fire risk?

   

  AIRBUS has abandoned its plans to use lithium-ion batteries for its new A350 
airplanes.

  The European aerospace group said Thursday it would revert to conventional 
nickel-cadmium batteries for the A350 due to the uncertainty surrounding the 
technology following the grounding of Boeing's 787 Dreamliner. The A350 is a 
wide-body long-range jet rival to the 787 and is expected to make its first 
flight around the middle of the year.

  Airbus says it does not expect the battery switch to delay the A350's 
schedule.

  Lithium batteries are lighter and can store more 

Re: [Aus-soaring] AIRBUS has abandoned its plans to use lithium-ion batteries for its new A350 airplanes

2013-02-25 Thread Urs Rothacher
It's interesting that billions of consumer devices can use Lithium-xxx
batteries safely (maybe one per 100 million catching fire) while Boeing with
the 'help' of FAA regulations manages to fry two out of fifty aircraft.

The Monster has become very well at running the daily business (almost no
more crashes in big, commercial aviation), but completely incapable of even
minor innovation.

 

Only my personal, uninformed, subjective, (somewhat outsider) observation.

Urs

 

From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of John
Parncutt
Sent: Montag, 25. Februar 2013 04:30
To: 'Discussion of issues relating to Soaring in Australia.'
Subject: Re: [Aus-soaring] AIRBUS has abandoned its plans to use lithium-ion
batteries for its new A350 airplanes

 

All battery systems pose a potential fire risk especially if short
circuited, this is why it is essential to provide a suitable fuse as close
to the battery terminal as possible.

 

Due to their potential to provide high amounts of discharge current Lithium
batteries will generate a great deal of heat if shorted and certainly become
a major fire or even explosion risk. If a cell or the battery develops an
internal short (before the terminals)  then no amount protection in the way
of external fuses or circuit breakers will be effective.

 

All new battery technology seems to go through this problem, I can well
remember major similar  issues with Nickel Metal Hydride batteries a couple
of decades ago. 

 

I believe in the long term Lithium technology especially some of the newer
Lithium Phosphate variants will replace the 150 year old  lead acid
technology completely (much in the same way as LED lighting is rapidly
replacing both incandescent and fluorescent lighting). 

If you consider the huge amount of lithium batteries in use in mobile
devices ranging from portable tools through to laptops, phones tablet PC's
and now electric cars, and the relatively rare event of fires caused by
these devices then I think it puts the situation into better perspective.

 

One of the major differences in battery usage in a commercial airliner as
opposed to a glider (apart from the obvious size of the batteries!) is that
the airliners systems are designed to charge the batteries in flight. We
would generally charge our batteries in the hanger (unless you have solar
panels on the fuselage),  And as far as I understand the charging process is
where a significant amount of the overheating problems have occurred. 

 

I think Airbus is being justifiably prudent given the recent incident with
the Boeing 787. However I think with pressure from the aviation industry
that  battery manufacturers will rapidly further develop their manufacturing
processes and fine tune the chemistry, and  Lithium technology will win out.

 

As far as our own pastime is concerned, I have been evaluating Lithium
Phosphate Batteries manufactured by Shorai in Japan. These are marketed as a
replacement 12Volt motorcycle battery. I have conducted discharge tests at
fixed current rates (generally 2 Amps) using a commercially designed
computer based battery testing system, whilst the manufactures stated A/H
capacity is somewhat overstated, the ability of the battery to provide a
constant voltage throughout the discharge period (12V) is significantly
better than that of its lead acid counterpart. Couple this with the reduced
weight and expected longer life then this becomes an interesting option as a
Glider battery.

 

By the way throughout the testing I have at no stage found any evidence of
abnormal heating of the battery.

 

I have personally used the Shorai battery in flight several times, but given
the concerns of the aviation industry in general have held off recommending
that our club converts its fleet to this technology in the short term.I
believe that it will only be a couple of years before this technology full
acceptance in the aviation industry.

 

   

 

 

John Parncutt



 

From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Craig
Vinall
Sent: Monday, 25 February 2013 9:04 PM
To: aus-soaring@lists.internode.on.net
Subject: [Aus-soaring] AIRBUS has abandoned its plans to use lithium-ion
batteries for its new A350 airplanes

 

Thought this may be of interest. I know that these batteries are becoming
popular in gliders; what do others think? Is there a potential fire risk?

 

AIRBUS has abandoned its plans to use lithium-ion batteries for its new A350
airplanes.

The European aerospace group said Thursday it would revert to conventional
nickel-cadmium batteries for the A350 due to the uncertainty surrounding the
technology following the grounding of Boeing's 787 Dreamliner. The A350 is a
wide-body long-range jet rival to the 787 and is expected to make its first
flight around the middle of the year.

Airbus says it does not expect the battery 

Re: [Aus-soaring] AIRBUS has abandoned its plans touse lithium-ion batteries for its new A350 airplanes

2013-02-25 Thread Future Aviation
Hello all
 
I think it is important not to confuse Lithium-Ion with Lithium-Iron
batteries.
(Please note the additional letter) 
If my information is correct Boeing is using Lithium-Ion batteries in their 
Dreamliner and until recently Airbus was proposing to do the same in the 
new A 350.
 
The gliding community is now increasingly turning to Lithium-Iron batteries!
These batteries are very different and have proven to be significantly more 
stable even under extreme temperature conditions and after repeated 
mechanical impacts or lengthy exposure to vibration.
 
Schleicher is now fitting LiFePo4 batteries on customer request for the 
reasons outlined in some of the previous postings on this matter. 
 
Kind regards to all!
 
Bernard Eckey
Ph. 08 84492871

  _  

From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Urs
Rothacher
Sent: Tuesday, 26 February 2013 2:43 AM
To: 'Discussion of issues relating to Soaring in Australia.'
Subject: Re: [Aus-soaring] AIRBUS has abandoned its plans touse lithium-ion
batteries for its new A350 airplanes



It's interesting that billions of consumer devices can use Lithium-xxx
batteries safely (maybe one per 100 million catching fire) while Boeing with
the 'help' of FAA regulations manages to fry two out of fifty aircraft.

The Monster has become very well at running the daily business (almost no
more crashes in big, commercial aviation), but completely incapable of even
minor innovation.

 

Only my personal, uninformed, subjective, (somewhat outsider) observation.

Urs

 

From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of John
Parncutt
Sent: Montag, 25. Februar 2013 04:30
To: 'Discussion of issues relating to Soaring in Australia.'
Subject: Re: [Aus-soaring] AIRBUS has abandoned its plans to use lithium-ion
batteries for its new A350 airplanes

 

All battery systems pose a potential fire risk especially if short
circuited, this is why it is essential to provide a suitable fuse as close
to the battery terminal as possible.

 

Due to their potential to provide high amounts of discharge current Lithium
batteries will generate a great deal of heat if shorted and certainly become
a major fire or even explosion risk. If a cell or the battery develops an
internal short (before the terminals)  then no amount protection in the way
of external fuses or circuit breakers will be effective.

 

All new battery technology seems to go through this problem, I can well
remember major similar  issues with Nickel Metal Hydride batteries a couple
of decades ago. 

 

I believe in the long term Lithium technology especially some of the newer
Lithium Phosphate variants will replace the 150 year old  lead acid
technology completely (much in the same way as LED lighting is rapidly
replacing both incandescent and fluorescent lighting). 

If you consider the huge amount of lithium batteries in use in mobile
devices ranging from portable tools through to laptops, phones tablet PC's
and now electric cars, and the relatively rare event of fires caused by
these devices then I think it puts the situation into better perspective.

 

One of the major differences in battery usage in a commercial airliner as
opposed to a glider (apart from the obvious size of the batteries!) is that
the airliners systems are designed to charge the batteries in flight. We
would generally charge our batteries in the hanger (unless you have solar
panels on the fuselage),  And as far as I understand the charging process is
where a significant amount of the overheating problems have occurred. 

 

I think Airbus is being justifiably prudent given the recent incident with
the Boeing 787. However I think with pressure from the aviation industry
that  battery manufacturers will rapidly further develop their manufacturing
processes and fine tune the chemistry, and  Lithium technology will win out.

 

As far as our own pastime is concerned, I have been evaluating Lithium
Phosphate Batteries manufactured by Shorai in Japan. These are marketed as a
replacement 12Volt motorcycle battery. I have conducted discharge tests at
fixed current rates (generally 2 Amps) using a commercially designed
computer based battery testing system, whilst the manufactures stated A/H
capacity is somewhat overstated, the ability of the battery to provide a
constant voltage throughout the discharge period (12V) is significantly
better than that of its lead acid counterpart. Couple this with the reduced
weight and expected longer life then this becomes an interesting option as a
Glider battery.

 

By the way throughout the testing I have at no stage found any evidence of
abnormal heating of the battery.

 

I have personally used the Shorai battery in flight several times, but given
the concerns of the aviation industry in general have held off recommending
that our club converts its fleet to this technology in the short 

Re: [Aus-soaring] AIRBUS has abandoned its plans to use lithium-ion batteries for its new A350 airplanes

2013-02-25 Thread Ian Mc Phee
Very Interesting John.  Think there was article on new battery technology
in Jan 12 in soaring cafe.

CASA have a poster (think at some airports) on carriage of Li batteries on
RPT a/c and seem to remember you can carry more in cabin than checked in
baggage but by the way it is worded I defy anybody to work out what the
legal limit is.  They make no mention of Lipo safe bags which the model
people all seem to have.

Ian McPhee



On 25 February 2013 22:30, John Parncutt jparn...@bigpond.net.au wrote:

 All battery systems pose a potential fire risk especially if short
 circuited, this is why it is essential to provide a suitable fuse as close
 to the battery terminal as possible.

 ** **

 Due to their potential to provide high amounts of discharge current
 Lithium batteries will generate a great deal of heat if shorted and
 certainly become a major fire or even explosion risk. If a cell or the
 battery develops an internal short (before the terminals)  then no amount
 protection in the way of external fuses or circuit breakers will be
 effective.

 ** **

 All new battery technology seems to go through this problem, I can well
 remember major similar  issues with Nickel Metal Hydride batteries a couple
 of decades ago. 

 ** **

 I believe in the long term Lithium technology especially some of the newer
 Lithium Phosphate variants will replace the 150 year old  lead acid
 technology completely (much in the same way as LED lighting is rapidly
 replacing both incandescent and fluorescent lighting). 

 If you consider the huge amount of lithium batteries in use in mobile
 devices ranging from portable tools through to laptops, phones tablet PC’s
 and now electric cars, and the relatively rare event of fires caused by
 these devices then I think it puts the situation into better perspective.*
 ***

 ** **

 One of the major differences in battery usage in a commercial airliner as
 opposed to a glider (apart from the obvious size of the batteries!) is that
 the airliners systems are designed to charge the batteries in flight. We
 would generally charge our batteries in the hanger (unless you have solar
 panels on the fuselage),  And as far as I understand the charging process
 is where a significant amount of the overheating problems have occurred. *
 ***

 ** **

 I think Airbus is being justifiably prudent given the recent incident with
 the Boeing 787. However I think with pressure from the aviation industry
 that  battery manufacturers will rapidly further develop their
 manufacturing processes and fine tune the chemistry, and  Lithium
 technology will win out.

 ** **

 As far as our own pastime is concerned, I have been evaluating Lithium
 Phosphate Batteries manufactured by Shorai in Japan. These are marketed as
 a replacement 12Volt motorcycle battery. I have conducted discharge tests
 at fixed current rates (generally 2 Amps) using a commercially designed
 computer based battery testing system, whilst the manufactures stated A/H
 capacity is somewhat overstated, the ability of the battery to provide a
 constant voltage throughout the discharge period (12V) is significantly
 better than that of its lead acid counterpart. Couple this with the reduced
 weight and expected longer life then this becomes an interesting option as
 a Glider battery.

 ** **

 By the way throughout the testing I have at no stage found any evidence of
 abnormal heating of the battery.

 ** **

 I have personally used the Shorai battery in flight several times, but
 given the concerns of the aviation industry in general have held off
 recommending that our club converts its fleet to this technology in the
 short term.I believe that it will only be a couple of years before this
 technology full acceptance in the aviation industry.

 ** **



 ** **

 ** **

 John Parncutt

 

 ** **

 *From:* aus-soaring-boun...@lists.internode.on.net [mailto:
 aus-soaring-boun...@lists.internode.on.net] *On Behalf Of *Craig Vinall
 *Sent:* Monday, 25 February 2013 9:04 PM
 *To:* aus-soaring@lists.internode.on.net
 *Subject:* [Aus-soaring] AIRBUS has abandoned its plans to use
 lithium-ion batteries for its new A350 airplanes

 ** **

 Thought this may be of interest. I know that these batteries are becoming
 popular in gliders; what do others think? Is there a potential fire risk?*
 ***

  

 *AIRBUS has abandoned its plans to use lithium-ion batteries for its new
 A350 airplanes.*

 The European aerospace group said Thursday it would revert to conventional
 nickel-cadmium batteries for the A350 due to the uncertainty surrounding
 the technology following the grounding of Boeing's 787 Dreamliner. The A350
 is a wide-body long-range jet rival to the 787 and is expected to make its
 first flight around the middle of the year.

 Airbus says it does not expect the battery switch to delay the A350's
 schedule.

 Lithium batteries are lighter and can store more 

[Aus-soaring] worth a look at Australian air safety monthly newsletter

2013-02-25 Thread Ian Mc Phee
Clubs operating L 0-540 B2B etc engines in Pawnees etc may be interested in
this article especially if you have had a rebuild in the past 4 or 5 years.

http://www.casa.gov.au/wcmswr/_assets/main/airworth/awb/85/014.pdf

A LAME friend of mine when he was in Melb would send his IO-540 engines to
Brisbane Aero Engines for overhaul - they . would charge more for overhaul
but would do extra which he would want for extra reliability.  In an
overhaul you get what you pay for.


Ian McPhee


 AA
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[Aus-soaring] LiFePo4

2013-02-25 Thread Ian Mc Phee
About  $87 and notice a new Arcus M was fitted at factory with something
similar. This is NOT what B787 is using.
Ian M

http://www.hobbyking.com/hobbyking/store/__22656__ZIPPY_Flightmax_8400mAh_4S2P_30C_LiFePo4_Pack_AUS_Warehouse_.html
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Re: [Aus-soaring] LiFePo4

2013-02-25 Thread Future Aviation
Hi Ian
 
From a safety point of view this is much better than what the Boeing
dreamliner 
is using.
 
However, I would never put a battery like that in a glider unless it is
securely placed 
in a much more impact resistant enclosure.
 
Kind regards
 
Bernard 

  _  

From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Ian Mc Phee
Sent: Tuesday, 26 February 2013 2:15 PM
To: Discussion of issues relating to Soaring in Australia.
Subject: [Aus-soaring] LiFePo4


About  $87 and notice a new Arcus M was fitted at factory with something
similar. This is NOT what B787 is using. 
Ian M


http://www.hobbyking.com/hobbyking/store/__22656__ZIPPY_Flightmax_8400mAh_4S
2P_30C_LiFePo4_Pack_AUS_Warehouse_.html




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Re: [Aus-soaring] AIRBUS has abandoned its plans to use lithium-ion batteries for its new A350 airplanes

2013-02-25 Thread Mike Borgelt

At 02:13 AM 26/02/2013, you wrote:

Content-Type: multipart/alternative;
boundary==_NextPart_000_0629_01CE1338.5E239690
Content-Language: de-ch

It’s interesting that billions of consumer 
devices can use Lithium-xxx batteries safely 
(maybe one per 100 million catching fire) while 
Boeing with the ‘help’ of FAA regulations 
manages to fry two out of fifty aircraft…
The Monster has become very well at running the 
daily business (almost no more crashes in big, 
commercial aviation), but completely incapable of even minor innovation.


Only my personal, uninformed, subjective, (somewhat outsider) observation…
Urs



Here's some good information:

http://www.mpoweruk.com/lithium_failures.htm

There's lots of other good information there too.


There are in fact a fair number of fires in 
commercial aircraft usually caused by personal 
electronic devices failing. Of course you never 
know how the devices or batteries have been 
treated. I'd worry about dropping on to hard 
surfaces causing internal damage leading to 
internal shorts in the cells. This can apply to 
all battery chemistries of course including 
sealed lead acid and even vented lead acid batteries like car batteries.
I've heard of two crashes, one recent in the 
Middle east where a 747 freighter went down after 
a fire in the cargo where there it was known that 
Li ion batteries were on board. Another South 
African 747 disappeared over the Indian Ocean 
about 10 years ago or so and a cargo of lithium 
batteries was suspected. Check the FAA battery fire database.


There are still crashes in large commercial 
aviation (Air France 447, the Turkish 737 that 
landed short at Schiphol and others) mostly where 
the monkeys up front don't seem to be paying 
attention or channelise their attention so they 
miss the big picture. It requires basic stick and 
rudder skills and the ability to think, neither 
of which feature much in their daily operations. 
There seems to be a trend, not only in aviation, 
to de-skill most jobs and substitute procedure 
which is fine until something goes wrong or is out of the ordinary.


A Boeing spokesman recently said they were 
modifying the battery in the 787 to put it in a 
titanium box, add a vent system to outside in the 
event of fire and actually monitor the temperature and voltage of each cell.
Yikes! I'd have thought that would have been in 
the original design. At least the last bit. How 
did that get past certification?


Seems Thales got the overall battery power 
design, Securaplane(Meggitt) got the supervisory 
electronics and Yuasa built the battery cells. 
Securaplane had a fire some years ago that burned 
down one of their buildings - where they were 
running failure tests in lithium batteries. H.


Note LiFePO4 are lithium ION batteries. Just the 
chemistry is different. See the link. That 
chemistry apparently is considerably safer than 
some others. Note that the Airbus A380 uses 
lithium batteries and the first A350 will be 
lithium battery equipped as they want to fly and 
test first. It would not surprise me to see 
lithium in production A350s after the present 
kerfuffle dies down. Should take about 3 months.


Now about those electric  gliders with all those 
incendiary grenades packed alongside the spar or 
in the middle of the fuselage. High discharge 
current on very high capacity cells.


I think LiFePO4 is safe enough to use for 
avionics and some other functions in gliders but 
I'd want to monitor each cell voltage at least in 
operation, use a proper automatic charger with a 
cell balance feature and remove the battery from 
the glider when charging (don't use as starter in 
motorgliders where there is a generator). In 
short, properly engineer the installation. Don't 
charge in the hangar or leave unattended. A nice 
steel box with nothing up against it that can catch fire would be good.




Mike


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Re: [Aus-soaring] worth a look at Australian air safety monthlynewsletter

2013-02-25 Thread Wrights Clutch Service
Common problem with all lycomings due to splash fed lobes and lifters. There is 
a relatively new option which involves drilling small holes into the heel of 
the lobes, one feed hole into the centre cam bearing journal and plugging the 
ends of the camshaft ( they are hollow ) . Some engineers will offer this as an 
extra. In my opinion well worth doing, in fact have just done my own cam for an 
IO-360 I am building (experimental).
David Wright
  - Original Message - 
  From: Ian Mc Phee 
  To: Discussion of issues relating to Soaring in Australia. 
  Sent: Tuesday, February 26, 2013 1:35 PM
  Subject: [Aus-soaring] worth a look at Australian air safety monthlynewsletter


  Clubs operating L 0-540 B2B etc engines in Pawnees etc may be interested in 
this article especially if you have had a rebuild in the past 4 or 5 years.
  http://www.casa.gov.au/wcmswr/_assets/main/airworth/awb/85/014.pdf

  A LAME friend of mine when he was in Melb would send his IO-540 engines to 
Brisbane Aero Engines for overhaul - they . would charge more for overhaul but 
would do extra which he would want for extra reliability.  In an overhaul you 
get what you pay for.




  Ian McPhee




  AA 


--


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Re: [Aus-soaring] LiFePo4

2013-02-25 Thread David Conway
Agreed; something like this would be better
http://www.shoraipower.com/s.nl/it.A/id.91/.f

 

14AH - twice that of a normal SLA glider battery - and less than half the
weight @ 662g

 

David

 

From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Future
Aviation
Sent: 26 February 2013 15:02
To: 'Discussion of issues relating to Soaring in Australia.'
Subject: Re: [Aus-soaring] LiFePo4

 

Hi Ian

 

From a safety point of view this is much better than what the Boeing
dreamliner 

is using.

 

However, I would never put a battery like that in a glider unless it is
securely placed 

in a much more impact resistant enclosure.

 

Kind regards

 

Bernard 

 

  _  

From: aus-soaring-boun...@lists.internode.on.net
mailto:aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Ian Mc Phee
Sent: Tuesday, 26 February 2013 2:15 PM
To: Discussion of issues relating to Soaring in Australia.
Subject: [Aus-soaring] LiFePo4

About  $87 and notice a new Arcus M was fitted at factory with something
similar. This is NOT what B787 is using. 

Ian M

http://www.hobbyking.com/hobbyking/store/__22656__ZIPPY_Flightmax_8400mAh_4S
2P_30C_LiFePo4_Pack_AUS_Warehouse_.html

 

 

 

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Re: [Aus-soaring] LiFePo4

2013-02-25 Thread Michael Eales
New to the group so please excuse any ignorance demonstrated but I have
been looking at the EVO2 as a battery.

It has a balanced charging port which I am led to believe can up to double
the life expectancy of the battery.
Claimed Pb equivalence is 15 A/H @ 768g.

No low voltage and/or high current cutout board installed, but a nearby
fuse on some well covered posts should do the trick perhaps?
There are a couple of Australian web sites that sell and shipped within
Australia.

http://www.motospares.com.au/ballistic-8-cell-evo2/
http://www.ballisticparts.com/products/batteries/8cell.php

Cheers.
Michael.


On Tue, Feb 26, 2013 at 1:37 PM, David Conway dcon...@adelaide.on.netwrote:

 Agreed; something like this would be better
 http://www.shoraipower.com/s.nl/it.A/id.91/.f

 ** **

 14AH – twice that of a normal SLA glider battery – and less than half the
 weight @ 662g

 ** **

 David

 ** **

 *From:* aus-soaring-boun...@lists.internode.on.net [mailto:
 aus-soaring-boun...@lists.internode.on.net] *On Behalf Of *Future Aviation
 *Sent:* 26 February 2013 15:02

 *To:* 'Discussion of issues relating to Soaring in Australia.'
 *Subject:* Re: [Aus-soaring] LiFePo4

 ** **

 Hi Ian

  

 From a safety point of view this is much better than what the Boeing
 dreamliner 

 is using.

  

 However, I would never put a battery like that in a glider unless it is
 securely placed 

 in a much more impact resistant enclosure.

  

 Kind regards

  

 Bernard 

 ** **
 --

 *From:* aus-soaring-boun...@lists.internode.on.net [
 mailto:aus-soaring-boun...@lists.internode.on.netaus-soaring-boun...@lists.internode.on.net]
 *On Behalf Of *Ian Mc Phee
 *Sent:* Tuesday, 26 February 2013 2:15 PM
 *To:* Discussion of issues relating to Soaring in Australia.
 *Subject:* [Aus-soaring] LiFePo4

 About  $87 and notice a new Arcus M was fitted at factory with something
 similar. This is NOT what B787 is using. 

 Ian M


 http://www.hobbyking.com/hobbyking/store/__22656__ZIPPY_Flightmax_8400mAh_4S2P_30C_LiFePo4_Pack_AUS_Warehouse_.html
 

 ** **

 ** **

 ** **

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Re: [Aus-soaring] LiFePo4

2013-02-25 Thread John Parncutt
Hi Michael,

 

Looking at the details you provided for the EVO battery, I suspect these are
of similar construction and chemistry to that of the Shorai  batteries, they
are certainly aimed at the same market.

 

I you look at my most recent post you will see comparison performance
graphs.  

 

As far as fusing and terminal insulation is concerned, I cannot
overemphasise the importance of placing a fuse holder with the shortest
possible lead to the positive terminal (Positive is by convention, it can
actually be on the negative terminal) and then securely covering both
terminals with hard plastic insulation material. From experience a 5 amp
fuse is more than sufficient for most glider installations and in our club
we are using the automotive blade style of fuse holder. 

 

 

John Parncutt

 

 

From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Michael
Eales
Sent: Tuesday, 26 February 2013 5:06 PM
To: Discussion of issues relating to Soaring in Australia.
Subject: Re: [Aus-soaring] LiFePo4

 


New to the group so please excuse any ignorance demonstrated but I have been
looking at the EVO2 as a battery.

It has a balanced charging port which I am led to believe can up to double
the life expectancy of the battery.

Claimed Pb equivalence is 15 A/H @ 768g.


No low voltage and/or high current cutout board installed, but a nearby fuse
on some well covered posts should do the trick perhaps?

There are a couple of Australian web sites that sell and shipped within
Australia.


http://www.motospares.com.au/ballistic-8-cell-evo2/
http://www.ballisticparts.com/products/batteries/8cell.php

 

Cheers.

Michael.

 

On Tue, Feb 26, 2013 at 1:37 PM, David Conway dcon...@adelaide.on.net
wrote:

Agreed; something like this would be better
http://www.shoraipower.com/s.nl/it.A/id.91/.f

 

14AH - twice that of a normal SLA glider battery - and less than half the
weight @ 662g

 

David

 

From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Future
Aviation
Sent: 26 February 2013 15:02


To: 'Discussion of issues relating to Soaring in Australia.'

Subject: Re: [Aus-soaring] LiFePo4

 

Hi Ian

 

From a safety point of view this is much better than what the Boeing
dreamliner 

is using.

 

However, I would never put a battery like that in a glider unless it is
securely placed 

in a much more impact resistant enclosure.

 

Kind regards

 

Bernard 

 

  _  

From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Ian Mc Phee
Sent: Tuesday, 26 February 2013 2:15 PM
To: Discussion of issues relating to Soaring in Australia.
Subject: [Aus-soaring] LiFePo4

About  $87 and notice a new Arcus M was fitted at factory with something
similar. This is NOT what B787 is using. 

Ian M

http://www.hobbyking.com/hobbyking/store/__22656__ZIPPY_Flightmax_8400mAh_4S
2P_30C_LiFePo4_Pack_AUS_Warehouse_.html

 

 

 


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