Re: [Aus-soaring] LiFePo4

2013-02-26 Thread Michael Scutter
John, 

that is really interesting. Have you sampled more than one battery or repeated 
the test on the same battery?

 
Michael Scutter, 
Education  Training Consultant,
Email: michael_scut...@yahoo.com.au

Mobile: 0417822330  (Int +614178223300)
skype://michaelscutter
I don't say anything here that I would not say to your face.



 From: John Parncutt jparn...@bigpond.net.au
To: 'Discussion of issues relating to Soaring in Australia.' 
aus-soaring@lists.internode.on.net 
Sent: Tuesday, 26 February 2013 5:57 PM
Subject: Re: [Aus-soaring] LiFePo4
 

Hi David,
 
The link you provide is to exactly the same model of Shorai battery I have been 
evaluating.  The load tests I have done give it an actual capacity of 4 A/H 
(far from the stated capacity of 14 A/H).
 
I have attached an image of the results for your info,  for comparison the 
results on one of our clubs existing (used) lead acid glider batteries is also 
included.
This clearly demonstrates the ability of the Lithium battery to provide an 
almost constant voltage across its complete discharge period whereas the lead 
acid battery voltage continually drops to a point where some of our 
instrumentation and particularly the radio in transmit mode may fail about 
halfway through discharge.
 
If you note the Shorai literature states an equivalent A/H rating to that of a 
14 A/H lead acid battery not an actual A/H rating. This is misleading and I 
think a bit of sales spin! The comparison I think is based on the Cold Cranking 
capacity of the battery, ie. the ability to delivery large currents to a 
starter motor bearing in mind these batteries are designed to replace wet lead 
acid motorcycle batteries.
 
The bottom line is that the 14 A/H Shorai  battery will not  deliver 1 amp 
continuously  for 14 hours, well certainly not the one I tested!!
 
 
    John Parncutt
 
 
From:aus-soaring-boun...@lists.internode.on.net 
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of David Conway
Sent: Tuesday, 26 February 2013 4:38 PM
To: 'Discussion of issues relating to Soaring in Australia.'
Subject: Re: [Aus-soaring] LiFePo4
 
Agreed; something like this would be better 
http://www.shoraipower.com/s.nl/it.A/id.91/.f
 
14AH – twice that of a normal SLA glider battery – and less than half the 
weight @ 662g
 
David
 
From:aus-soaring-boun...@lists.internode.on.net 
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Future Aviation
Sent: 26 February 2013 15:02
To: 'Discussion of issues relating to Soaring in Australia.'
Subject: Re: [Aus-soaring] LiFePo4
 
Hi Ian
 
From a safety point of view this is much better than what the Boeing dreamliner 
is using.
 
However, I would never put a battery like that in a glider unless it is 
securely placed 
in a much more impact resistant enclosure.
 
Kind regards
 
Bernard 
 



From:aus-soaring-boun...@lists.internode.on.net 
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Ian Mc Phee
Sent: Tuesday, 26 February 2013 2:15 PM
To: Discussion of issues relating to Soaring in Australia.
Subject: [Aus-soaring] LiFePo4
About  $87 and notice a new Arcus M was fitted at factory with something 
similar. This is NOT what B787 is using. 
Ian M
http://www.hobbyking.com/hobbyking/store/__22656__ZIPPY_Flightmax_8400mAh_4S2P_30C_LiFePo4_Pack_AUS_Warehouse_.html
 
 
 
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Re: [Aus-soaring] LiFePo4

2013-02-26 Thread Jim Staniforth
Repeat of old info?
  The batteries in the new Schempps are sold on the accu-24.de website.
  Bernard, Schleicher #27053 has the Tenergy LiFePO4 batteries in the usual 
place. Still has the old school batteries in the tail, which needs the weight.
  The Shorai is the wrong chemistry, unless you're Boeing.
Jim




 From: Future Aviation ec...@internode.on.net
To: 'Discussion of issues relating to Soaring in Australia.' 
aus-soaring@lists.internode.on.net 
Sent: Monday, February 25, 2013 8:32 PM
Subject: Re: [Aus-soaring] LiFePo4
 

Hi Ian
 
From a safety point of view this is much better than what the 
Boeing dreamliner 
is using.
 
However, I would never puta battery like 
that in a glider unless it is securely placed 
in a much more impact resistant enclosure.
 
Kind regards
 
Bernard 



 From: aus-soaring-boun...@lists.internode.on.net 
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Ian Mc 
Phee
Sent: Tuesday, 26 February 2013 2:15 PM
To: Discussion 
of issues relating to Soaring in Australia.
Subject: [Aus-soaring] 
LiFePo4

About  $87 and notice a new Arcus M was fitted at factory with 
something similar. This is NOT what B787 is using. 
Ian M


http://www.hobbyking.com/hobbyking/store/__22656__ZIPPY_Flightmax_8400mAh_4S2P_30C_LiFePo4_Pack_AUS_Warehouse_.html




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Re: [Aus-soaring] LiFePo4

2013-02-26 Thread Luke Dodd
I have been trialling the shorai and can support Johns assessement . Shorai 
rate their capacities on a cold cranking equivalent, its is entirely misleading 
if you are looking for a battery to supply a steady current over a long period 
of time. Their 14 ah will not supply 14ah for 1 hour or 1 ah for 14 hours. I 
have used their 7ah rated cells and its equivalent capacity compared to SLA or 
Nimh is more like that of a 2 ah cell.

Also they are destroyed by deep discharge.

Luke dodd

From: Michael Scutter 
Sent: Tuesday, February 26, 2013 3:55 AM
To: Discussion of issues relating to Soaring in Australia. 
Subject: Re: [Aus-soaring] LiFePo4

John, 

that is really interesting. Have you sampled more than one battery or repeated 
the test on the same battery?

Michael Scutter, 
Education  Training Consultant,

Email: michael_scut...@yahoo.com.au

Mobile: 0417822330  (Int +614178223300)
skype://michaelscutter
I don't say anything here that I would not say to your face.



From: John Parncutt jparn...@bigpond.net.au
To: 'Discussion of issues relating to Soaring in Australia.' 
aus-soaring@lists.internode.on.net 
Sent: Tuesday, 26 February 2013 5:57 PM
Subject: Re: [Aus-soaring] LiFePo4


Hi David,

The link you provide is to exactly the same model of Shorai battery I have been 
evaluating.  The load tests I have done give it an actual capacity of 4 A/H 
(far from the stated capacity of 14 A/H).

I have attached an image of the results for your info,  for comparison the 
results on one of our clubs existing (used) lead acid glider batteries is also 
included.
This clearly demonstrates the ability of the Lithium battery to provide an 
almost constant voltage across its complete discharge period whereas the lead 
acid battery voltage continually drops to a point where some of our 
instrumentation and particularly the radio in transmit mode may fail about 
halfway through discharge.

If you note the Shorai literature states an equivalent A/H rating to that of a 
14 A/H lead acid battery not an actual A/H rating. This is misleading and I 
think a bit of sales spin! The comparison I think is based on the Cold Cranking 
capacity of the battery, ie. the ability to delivery large currents to a 
starter motor bearing in mind these batteries are designed to replace wet lead 
acid motorcycle batteries.

The bottom line is that the 14 A/H Shorai  battery will not  deliver 1 amp 
continuously  for 14 hours, well certainly not the one I tested!!


John Parncutt
 

From: aus-soaring-boun...@lists.internode.on.net 
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of David Conway
Sent: Tuesday, 26 February 2013 4:38 PM
To: 'Discussion of issues relating to Soaring in Australia.'
Subject: Re: [Aus-soaring] LiFePo4

Agreed; something like this would be better 
http://www.shoraipower.com/s.nl/it.A/id.91/.f

14AH – twice that of a normal SLA glider battery – and less than half the 
weight @ 662g

David

From: aus-soaring-boun...@lists.internode.on.net 
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Future Aviation
Sent: 26 February 2013 15:02
To: 'Discussion of issues relating to Soaring in Australia.'
Subject: Re: [Aus-soaring] LiFePo4

Hi Ian

From a safety point of view this is much better than what the Boeing 
dreamliner 
is using.

However, I would never put a battery like that in a glider unless it is 
securely placed 
in a much more impact resistant enclosure.

Kind regards

Bernard 




From: aus-soaring-boun...@lists.internode.on.net 
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Ian Mc Phee
Sent: Tuesday, 26 February 2013 2:15 PM
To: Discussion of issues relating to Soaring in Australia.
Subject: [Aus-soaring] LiFePo4
About  $87 and notice a new Arcus M was fitted at factory with something 
similar. This is NOT what B787 is using. 
Ian M
http://www.hobbyking.com/hobbyking/store/__22656__ZIPPY_Flightmax_8400mAh_4S2P_30C_LiFePo4_Pack_AUS_Warehouse_.html




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Re: [Aus-soaring] LiFePo4

2013-02-26 Thread Scott Penrose
I don't have any graphs or deep knowledge to back my decisions up, but 
personally I have moved back to SLA.

In my glider I have used NiMH with some success, but the lifetime of the 
batteries (9Ah D cells with solder tabs) was only 2 years, and very expensive.. 
I think you have to be a lot more careful with NiMH than SLA. My SLA batteries 
on the other hand have lasted 3 years and a fraction of the price.

I use LiPo batteries a lot at home for electronic equipment and Remote Control 
(well... toys)... and they are great for light weight and large discharge rates.

So if you are powering an electric sustainer, by all means look into the 
lithium area.

If you are mounting batteries in your panel (ie, very forward of CofG) or want 
a small backup systme, consider lithium but also look at more conventional NiMH.

If you are trying to replace your standard battery behind the seat, my advice 
is stick with SLA. One reason I had moved to NiMH was to increase my Ah from 
7Ah SLA, with a usable 4Ah to the 9Ah NiMH with a usable 7Ah. Since then I have 
found better SLA that are rated at 9Ah (same physical size as the 7Ah) - I have 
not tested real usable DoD but I have yet to flatten even one of my two 
batteries (now overkill) - well at least not in 5 hour flights. 10 hours might 
be a different story - although both batteries together should be fine.

And... what ever you choose, don't leave your batteries flat, and don't leave 
them on charge.

Scott



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Re: [Aus-soaring] LiFePo4

2013-02-26 Thread Future Aviation
Hi Luke, hello Scott
 
Thank you both for your input. It is valuable and very much appreciated -
just keep it coming!!!
This highly relevant information is useful for most (if not all) glider
pilots on this list. 
 
Kind regards to all!
 
Bernard 

  _  

From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Luke Dodd
Sent: Thursday, 28 February 2013 4:14 AM
To: Michael Scutter; Discussion of issues relating to Soaring in Australia.
Subject: Re: [Aus-soaring] LiFePo4


I have been trialling the shorai and can support Johns assessement . Shorai
rate their capacities on a cold cranking equivalent, its is entirely
misleading if you are looking for a battery to supply a steady current over
a long period of time. Their 14 ah will not supply 14ah for 1 hour or 1 ah
for 14 hours. I have used their 7ah rated cells and its equivalent capacity
compared to SLA or Nimh is more like that of a 2 ah cell.
 
Also they are destroyed by deep discharge.
 
Luke dodd
 
From: Michael Scutter mailto:michael_scut...@yahoo.com.au  
Sent: Tuesday, February 26, 2013 3:55 AM
To: Discussion of issues relating
mailto:aus-soaring@lists.internode.on.net to Soaring in Australia. 
Subject: Re: [Aus-soaring] LiFePo4
 
John, 

that is really interesting. Have you sampled more than one battery or
repeated the test on the same battery?
 
Michael Scutter, 
Education  Training Consultant,

Email: michael_scut...@yahoo.com.au

Mobile: 0417822330  (Int +614178223300)
skype://michaelscutter
I don't say anything here that I would not say to your face.
 
  _  

From: John Parncutt jparn...@bigpond.net.au
To: 'Discussion of issues relating to Soaring in Australia.'
aus-soaring@lists.internode.on.net 
Sent: Tuesday, 26 February 2013 5:57 PM
Subject: Re: [Aus-soaring] LiFePo4

 
Hi David,
 
The link you provide is to exactly the same model of Shorai battery I have
been evaluating.  The load tests I have done give it an actual capacity of 4
A/H (far from the stated capacity of 14 A/H).
 
I have attached an image of the results for your info,  for comparison the
results on one of our clubs existing (used) lead acid glider batteries is
also included.
This clearly demonstrates the ability of the Lithium battery to provide an
almost constant voltage across its complete discharge period whereas the
lead acid battery voltage continually drops to a point where some of our
instrumentation and particularly the radio in transmit mode may fail about
halfway through discharge.
 
If you note the Shorai literature states an equivalent A/H rating to that of
a 14 A/H lead acid battery not an actual A/H rating. This is misleading and
I think a bit of sales spin! The comparison I think is based on the Cold
Cranking capacity of the battery, ie. the ability to delivery large currents
to a starter motor bearing in mind these batteries are designed to replace
wet lead acid motorcycle batteries.
 
The bottom line is that the 14 A/H Shorai  battery will not  deliver 1 amp
continuously  for 14 hours, well certainly not the one I tested!!
 
 
John Parncutt
 
 
From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of David
Conway
Sent: Tuesday, 26 February 2013 4:38 PM
To: 'Discussion of issues relating to Soaring in Australia.'
Subject: Re: [Aus-soaring] LiFePo4
 
Agreed; something like this would be better
http://www.shoraipower.com/s.nl/it.A/id.91/.f
 
14AH - twice that of a normal SLA glider battery - and less than half the
weight @ 662g
 
David
 
From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Future
Aviation
Sent: 26 February 2013 15:02
To: 'Discussion of issues relating to Soaring in Australia.'
Subject: Re: [Aus-soaring] LiFePo4
 
Hi Ian
 
From a safety point of view this is much better than what the Boeing
dreamliner 
is using.
 
However, I would never put a battery like that in a glider unless it is
securely placed 
in a much more impact resistant enclosure.
 
Kind regards
 
Bernard 
 
  _  

From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Ian Mc Phee
Sent: Tuesday, 26 February 2013 2:15 PM
To: Discussion of issues relating to Soaring in Australia.
Subject: [Aus-soaring] LiFePo4
About  $87 and notice a new Arcus M was fitted at factory with something
similar. This is NOT what B787 is using. 
Ian M
http://www.hobbyking.com/hobbyking/store/__22656__ZIPPY_Flightmax_8400mAh_4S
2P_30C_LiFePo4_Pack_AUS_Warehouse_.html
 
 
 

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  _  

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Re: [Aus-soaring] LiFePo4

2013-02-26 Thread Mike Borgelt

As I said yesterday, do proper engineering on your battery installation.
If you don't have real numbers for temperature limits, discharge 
curves at various rates, charging characteristics etc etc you aren't 
doing engineering, you're just guessing.
A battery designed to start a racing motorbike and then be recharged 
by the alternator and floated at that voltage likely has quite 
different characteristics, design and longevity from one designed for 
charging and deep discharging over several hours then recharging. You 
can also just stop and get off the bike when the battery catches fire.
Li batteries all need individual cell monitoring during charge and 
use or at least when charging after mostly charged.
The problem with Ni MH batteries is the number of cells (10 for a 
nominal 12 V system). You will have at least one weaker cell which 
will deep discharge more than the others and will be undercharged or 
more likely the other cells will overcharge resulting in reduced 
battery life. Individual cell monitoring would help but with 10 cells 
vs 4 for Li it is a pain.

3 years isn't bad for a NiMH battery pack.
Some people have a problem with max weight of non lifting parts and a 
few kilos saved may make the difference between flying in or 
outside  the weight and balance envelope. For these LiFEPO4 may be 
worthwhile but use the correct cells.
The cylindrical Tenergy cells sold by these people have engineering 
data and are Underwriter Labs tested. The tests are published there 
too. Start here:http://www.all-battery.com/lifepo4battery.aspx

I've dealt with them and they did what they said they would.
Also these people may be of interest: The batteries seem to be the 
same as the Tenergy cells but with a different colour outer sleeve. 
They have battery monitoring/cutoff circuitry available also. You 
must use a low voltage cutoff at least.

http://lithbattoz.com.au
The old sealed lead acid batteries are OK. They are heavier although 
in many installations that may not matter. The capacity is usually 
quoted at the 20 hour rate. In modern gliders 1 amp continuous is not 
an unusual load so that's the 7 hour rate. Likely it is a 5 A-H 
battery at this rate. Give it a couple of dozen charge cycles and it 
is a 3 or 4 A-H battery and you begin to have problems. Note also the 
number of cycles you get is non linear with depth of discharge. Small 
% discharge you'll get lots of cycles. Large % discharge many, many 
fewer cycles.
Size the battery to handle the longest flights and then use two 
batteries. Use one routinely, keep the other charged then when the 
first battery dies due to low capacity you have a known good battery. 
Put that one in  the first position then put a new one in the standby 
position. You should always have a good battery available then.
If using some new type either learn enough to do an engineering 
analysis or find someone willing to do one for you. Otherwise these 
things may get needlessly banned or we have fires in gliders. It 
would be embarrassing to explain to your insurance compny why you had 
to bail out of your burning glider.


Mike


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Re: [Aus-soaring] LiFePo4

2013-02-26 Thread Scott Penrose
Hi Mike. Really glad you mentioned the quoted rate, I forgot to mention that, 
as it is how I got better batteries in my glider - point being of course that 
it doesn't matter if SLA, NiMH or Li* - you have to check those discharge 
rates, and temperature curves. We recently sent equipment to Antarctica and 
learnt a heap about batteries then, but we are using primaries so no recharge 
to consider.

Also, the point about multiple NiMH is good too. Multiple batteries without 
equalisers is quite common in SLA and NiMH - which of course is not ideal. In 
Li* the risk of combustion when charging has encouraged better balanced 
chargers which is good news.

As for life expectancy of battery, I am probably cheap, but my expectation is 
that the battery should last 5 years. 2 seasons (not 3 btw) for NiMH was not 
enough - but likely damaged for exactly the reason you said here. The NiMH 
batteries I put in were about $100 worth (to get the larger 9Ah size), while 
the new SLA I put in were under $50, and so far going well... Not that those 
numbers are in any way scientific or anything but anecdotal.

I had not really thought of the weight saving behind CofG being a big issue, 
but you are right, it could impact take off weights for some glider/pilots - my 
glider has a huge cargo weight, which includes batteries and old oxygen 
cylinders. My modern O2 system is so much lighter that I have many kg to spare.

Thanks

Scott

On 27/02/2013, at 11:52 AM, Mike Borgelt mborg...@borgeltinstruments.com 
wrote:

 As I said yesterday, do proper engineering on your battery installation.
 If you don't have real numbers for temperature limits, discharge curves at 
 various rates, charging characteristics etc etc you aren't doing engineering, 
 you're just guessing.
 A battery designed to start a racing motorbike and then be recharged by the 
 alternator and floated at that voltage likely has quite different 
 characteristics, design and longevity from one designed for charging and deep 
 discharging over several hours then recharging. You can also just stop and 
 get off the bike when the battery catches fire.
 Li batteries all need individual cell monitoring during charge and use or at 
 least when charging after mostly charged.
 The problem with Ni MH batteries is the number of cells (10 for a nominal 12 
 V system). You will have at least one weaker cell which will deep discharge 
 more than the others and will be undercharged or more likely the other cells 
 will overcharge resulting in reduced battery life. Individual cell monitoring 
 would help but with 10 cells vs 4 for Li it is a pain.
 3 years isn't bad for a NiMH battery pack.
 Some people have a problem with max weight of non lifting parts and a few 
 kilos saved may make the difference between flying in or outside  the weight 
 and balance envelope. For these LiFEPO4 may be worthwhile but use the correct 
 cells.
 The cylindrical Tenergy cells sold by these people have engineering data and 
 are Underwriter Labs tested. The tests are published there too. Start 
 here:http://www.all-battery.com/lifepo4battery.aspx
 I've dealt with them and they did what they said they would.
 Also these people may be of interest: The batteries seem to be the same as 
 the Tenergy cells but with a different colour outer sleeve. They have battery 
 monitoring/cutoff circuitry available also. You must use a low voltage cutoff 
 at least.
 http://lithbattoz.com.au
 The old sealed lead acid batteries are OK. They are heavier although in many 
 installations that may not matter. The capacity is usually quoted at the 20 
 hour rate. In modern gliders 1 amp continuous is not an unusual load so 
 that's the 7 hour rate. Likely it is a 5 A-H battery at this rate. Give it a 
 couple of dozen charge cycles and it is a 3 or 4 A-H battery and you begin to 
 have problems. Note also the number of cycles you get is non linear with 
 depth of discharge. Small % discharge you'll get lots of cycles. Large % 
 discharge many, many fewer cycles.
 Size the battery to handle the longest flights and then use two batteries. 
 Use one routinely, keep the other charged then when the first battery dies 
 due to low capacity you have a known good battery. Put that one in  the first 
 position then put a new one in the standby position. You should always have a 
 good battery available then.
 If using some new type either learn enough to do an engineering analysis or 
 find someone willing to do one for you. Otherwise these things may get 
 needlessly banned or we have fires in gliders. It would be embarrassing to 
 explain to your insurance compny why you had to bail out of your burning 
 glider.
 
 Mike
 
 
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 Aus-soaring@lists.internode.on.net
 To check or change subscription details, visit:
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-- 
Scott Penrose
sco...@dd.com.au
http://scott.dd.com.au/



smime.p7s

Re: [Aus-soaring] LiFePo4

2013-02-26 Thread Future Aviation
Hello all

It just occurred to me that I have omitted to thank John Parncutt
for his research and his willingness to share the findings with us.
 
Of course, in this context Mike Borgelt's professional advice must 
also be mentioned. Both contributions are extremely useful to many 
of my gliding friends including myself. Many thanks to both of you!

Believe it or not, the last set of SLA batteries powering the engine 
circuit in my ASH 25 lasted for 10 years. At the time I opted for the 
most expensive SLA batteries I could get my hands on and now it appears 
that the old saying holds indeed true. You only get what you 

Kind regards to all.

Bernard Eckey 

-Original Message-
From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Mike
Borgelt
Sent: Wednesday, 27 February 2013 11:22 AM
To: Discussion of issues relating to Soaring in Australia.
Subject: Re: [Aus-soaring] LiFePo4

As I said yesterday, do proper engineering on your battery installation.
If you don't have real numbers for temperature limits, discharge curves at
various rates, charging characteristics etc etc you aren't doing
engineering, you're just guessing.
A battery designed to start a racing motorbike and then be recharged by the
alternator and floated at that voltage likely has quite different
characteristics, design and longevity from one designed for charging and
deep discharging over several hours then recharging. You can also just stop
and get off the bike when the battery catches fire.
Li batteries all need individual cell monitoring during charge and use or at
least when charging after mostly charged.
The problem with Ni MH batteries is the number of cells (10 for a nominal 12
V system). You will have at least one weaker cell which will deep discharge
more than the others and will be undercharged or more likely the other cells
will overcharge resulting in reduced battery life. Individual cell
monitoring would help but with 10 cells vs 4 for Li it is a pain.
3 years isn't bad for a NiMH battery pack.
Some people have a problem with max weight of non lifting parts and a few
kilos saved may make the difference between flying in or outside  the weight
and balance envelope. For these LiFEPO4 may be worthwhile but use the
correct cells.
The cylindrical Tenergy cells sold by these people have engineering data and
are Underwriter Labs tested. The tests are published there too. Start
here:http://www.all-battery.com/lifepo4battery.aspx
I've dealt with them and they did what they said they would.
Also these people may be of interest: The batteries seem to be the same as
the Tenergy cells but with a different colour outer sleeve. 
They have battery monitoring/cutoff circuitry available also. You must use a
low voltage cutoff at least.
http://lithbattoz.com.au
The old sealed lead acid batteries are OK. They are heavier although in many
installations that may not matter. The capacity is usually quoted at the 20
hour rate. In modern gliders 1 amp continuous is not an unusual load so
that's the 7 hour rate. Likely it is a 5 A-H battery at this rate. Give it a
couple of dozen charge cycles and it is a 3 or 4 A-H battery and you begin
to have problems. Note also the number of cycles you get is non linear with
depth of discharge. Small % discharge you'll get lots of cycles. Large %
discharge many, many fewer cycles.
Size the battery to handle the longest flights and then use two batteries.
Use one routinely, keep the other charged then when the first battery dies
due to low capacity you have a known good battery. 
Put that one in  the first position then put a new one in the standby
position. You should always have a good battery available then.
If using some new type either learn enough to do an engineering analysis or
find someone willing to do one for you. Otherwise these things may get
needlessly banned or we have fires in gliders. It would be embarrassing to
explain to your insurance compny why you had to bail out of your burning
glider.

Mike


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[Aus-soaring] 100% electric VTOL

2013-02-26 Thread Future Aviation
 
Hello all!

Have a look and see how the beautiful fuselage design of the ASW 27,ASW 28
and ASG 29 can be misused! 
http://www.jobyaviation.com/animation

Kind regards

Bernard


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Re: [Aus-soaring] LiFePo4

2013-02-26 Thread Arie van Spronssen

Hi,

When people start talking of glider batteries I laugh at their logic. We 
have a toy that cost anywhere between 2 - 10k and upwards to keep in the 
air each year(not including getting to and from the airfield and 
actually getting it in the air) and they are not willing to replace a 
couple of batteries each year for well under a $100.


These fancy batteries may be ok but in the vast majority of gliders the 
simple still works best and is cheap and safe.


Yes I do play with these fancy batteries in my radio control toys but 
withgreat care and they are always stored in a lipo safe bag. You only 
have to watch this video to agree 
http://www.youtube.com/watch?v=mw8jb1KmAG8 yes I know the newer ones are 
better but these are only small and look at how they go up and even the 
newer ones can still have problems.


regards,
Arie


On 27/02/2013 12:52 PM, Future Aviation wrote:

Hello all

It just occurred to me that I have omitted to thank John Parncutt
for his research and his willingness to share the findings with us.
  
Of course, in this context Mike Borgelt's professional advice must

also be mentioned. Both contributions are extremely useful to many
of my gliding friends including myself. Many thanks to both of you!

Believe it or not, the last set of SLA batteries powering the engine
circuit in my ASH 25 lasted for 10 years. At the time I opted for the
most expensive SLA batteries I could get my hands on and now it appears
that the old saying holds indeed true. You only get what you 

Kind regards to all.

Bernard Eckey

-Original Message-
From: aus-soaring-boun...@lists.internode.on.net
[mailto:aus-soaring-boun...@lists.internode.on.net] On Behalf Of Mike
Borgelt
Sent: Wednesday, 27 February 2013 11:22 AM
To: Discussion of issues relating to Soaring in Australia.
Subject: Re: [Aus-soaring] LiFePo4

As I said yesterday, do proper engineering on your battery installation.
If you don't have real numbers for temperature limits, discharge curves at
various rates, charging characteristics etc etc you aren't doing
engineering, you're just guessing.
A battery designed to start a racing motorbike and then be recharged by the
alternator and floated at that voltage likely has quite different
characteristics, design and longevity from one designed for charging and
deep discharging over several hours then recharging. You can also just stop
and get off the bike when the battery catches fire.
Li batteries all need individual cell monitoring during charge and use or at
least when charging after mostly charged.
The problem with Ni MH batteries is the number of cells (10 for a nominal 12
V system). You will have at least one weaker cell which will deep discharge
more than the others and will be undercharged or more likely the other cells
will overcharge resulting in reduced battery life. Individual cell
monitoring would help but with 10 cells vs 4 for Li it is a pain.
3 years isn't bad for a NiMH battery pack.
Some people have a problem with max weight of non lifting parts and a few
kilos saved may make the difference between flying in or outside  the weight
and balance envelope. For these LiFEPO4 may be worthwhile but use the
correct cells.
The cylindrical Tenergy cells sold by these people have engineering data and
are Underwriter Labs tested. The tests are published there too. Start
here:http://www.all-battery.com/lifepo4battery.aspx
I've dealt with them and they did what they said they would.
Also these people may be of interest: The batteries seem to be the same as
the Tenergy cells but with a different colour outer sleeve.
They have battery monitoring/cutoff circuitry available also. You must use a
low voltage cutoff at least.
http://lithbattoz.com.au
The old sealed lead acid batteries are OK. They are heavier although in many
installations that may not matter. The capacity is usually quoted at the 20
hour rate. In modern gliders 1 amp continuous is not an unusual load so
that's the 7 hour rate. Likely it is a 5 A-H battery at this rate. Give it a
couple of dozen charge cycles and it is a 3 or 4 A-H battery and you begin
to have problems. Note also the number of cycles you get is non linear with
depth of discharge. Small % discharge you'll get lots of cycles. Large %
discharge many, many fewer cycles.
Size the battery to handle the longest flights and then use two batteries.
Use one routinely, keep the other charged then when the first battery dies
due to low capacity you have a known good battery.
Put that one in  the first position then put a new one in the standby
position. You should always have a good battery available then.
If using some new type either learn enough to do an engineering analysis or
find someone willing to do one for you. Otherwise these things may get
needlessly banned or we have fires in gliders. It would be embarrassing to
explain to your insurance compny why you had to bail out of your burning
glider.

Mike


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