Re: [Emc-users] Any experience with MC433 4 axis stepp er driver board from soc-machines ?

2008-08-16 Thread Gene Heskett
On Saturday 16 August 2008, Sergey Izvoztchikov wrote:
Anyone has experience with this board ? Is it known product or new
board ? Any pros and cons ? Is is going to work under EMC2 control ?
Would it be a good choice for Sherline Mill CNC retrofit ?

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemrd=1item=230280442519ssPageN
ame=STRK:MEWA:ITih=013

There is some info about PWM signals shape. Is it enough to configure
EMC2 properly ? Here is link to board specs -

I think emc could drive this board, but I'd have some concerns.

1. The chopper frequency is fixed at 12 kilohertz.  This seems a little low, 
and could lead to magnetic saturation of the motors, which in turn causes 
quite large currents to flow at the end of the on cycle when the pwm is at 
maximum width.  And as emc itself can, on barn burner cpu's reach nearly 10 
kilohertz step rates, I could envision step loss problems could be generated 
at high step rates.  At its relatively course step rates, resonance dampers 
are going to be needed although the actual speed will be much (4x/8x) higher 
than a xylotex at its default of 1/8 step.  I found dampers to be a huge help 
even with the 1/8 step of the xylotex.

http://www.soc-machines.com/pdfs/MC433%20Hardware%20Technical%20Manual%
20R11b.pdf

And here are motors to go with this board -

http://cgi.ebay.com/3-High-Speed-NEMA23-125oz-in-Stepper-Motors-SM3006B_W0QQ
itemZ330262184558QQihZ014QQcategoryZ71394QQssPageNameZWDVWQQrdZ1QQcmdZViewIt
em

Which seems a little odd.  Using an amplifier capable of 33 amps peak, 10 with 
normal cooling, with a motor this small (3Amps max) seems to be a miss-match 
to me.  This board would be at home driving a 20x stronger nema 42 motor 
given good cooling.

Bear in mind my experience is with the xylotex board, not this, or Gecko's, so 
my thoughts are colored by that.  It does seem like a viable driver for 
bigger motors than the 125's the above link leads to.

-- 
Cheers, Gene
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
To be sure of hitting the target, shoot first and, whatever you hit,
call it the target.

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Re: [Emc-users] Any experience with MC433 4 axis stepper driver board from soc-machines ?

2008-08-16 Thread John Thornton
I am biased by Gecko because for me they have worked  so well so with that in 
mind don't rule out this even though it might cost more.

http://www.geckodrive.com/product.aspx?c=3i=14469

I am also partial to AutomationDirect so for stepper motors I go here

http://web1.automationdirect.com/adc/Shopping/Catalog/Motion_Control/Stepper_S
ystems/Motors_-z-_Cables

I also use Antek power supplies...

http://www.antekinc.com/

YMMV

You still have to make up your mind on what is best suited for you...

John

On 16 Aug 2008 at 1:53, Sergey Izvoztchikov wrote:

 Anyone has experience with this board ? Is it known product or new
 board ? Any pros and cons ? Is is going to work under EMC2 control ?
 Would it be a good choice for Sherline Mill CNC retrofit ?
 
 http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemrd=1item=230280442519s
 sPageName=STRK:MEWA:ITih=013
 
 There is some info about PWM signals shape. Is it enough to configure
 EMC2 properly ? Here is link to board specs -
 
 http://www.soc-machines.com/pdfs/MC433%20Hardware%20Technical%20Manual
 % 20R11b.pdf
 
 And here are motors to go with this board -
 
 http://cgi.ebay.com/3-High-Speed-NEMA23-125oz-in-Stepper-Motors-SM3006
 B_W0QQitemZ330262184558QQihZ014QQcategoryZ71394QQssPageNameZWDVWQQrdZ1
 QQcmdZViewItem
 
 
 
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Re: [Emc-users] emc2 2.2.6 hostmot2 stepgen bug workaround

2008-08-16 Thread Eric H. Johnson
Sebastian,

Thanks. I will test it with hardware on Monday.

Please see post in emc-developers.

Regards,
Eric


EMC2 2.2.6 included the new hostmot2 device driver, with support for the
Mesa 5i20 and 7i43 boards.  Unfortunately, due to a bug in the driver,
stepgen didn't work on the 5i20 (though it works on the 7i43).  The problem
has been fixed in TRUNK and in the 2.2 branch, but that only helps people
who are compiling from source.

Users who install emc2 via the debian package (.deb) can get stepgen working
on 2.2.6 by following this recipe:

1.  Add enable_raw to the load-time config string for the 5i20.

2.  Set hm2_5i20.0.raw.write_address to 0x2900.

3.  Set hm2_5i20.0.raw.write_data to -1.

4.  Set hm2_5i20.0.raw.write_strobe to 1.


When the hm2_5i20.0.write function next runs, the steppers will start
working.





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Re: [Emc-users] Any experience with MC433 4 axis stepper driver board from soc-machines ?

2008-08-16 Thread Jeff Epler
On Sat, Aug 16, 2008 at 01:53:04AM -0400, Sergey Izvoztchikov wrote:
 Anyone has experience with this board ? Is it known product or new 
 board ? Any pros and cons ? Is is going to work under EMC2 control ? 
 Would it be a good choice for Sherline Mill CNC retrofit ?
 
 http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemrd=1item=230280442519ssPageName=STRK:MEWA:ITih=013

The driver's datasheet does not specify the timings required for step
length, step space, direction setup, and direction hold.

The driver is unipolar, which gives lower performance (speed/torque)
than bipolar.  The motors you mention can be used with either a bipolar
or unipolar driver.

The use of open-loop current control is uncommon in stepper motor
drivers.  The tuning procedure does not show how to ensure that the
stepper motor ratings are not exceeded.  (On current-feedback designs
there is a direct relationship between a reference voltage and the
current limit)

I don't like that the driver turns off after 30s.  When the
controller says the motor should be energized, it should be energized
and holding position.

In threads from 2006 through today, many people had trouble setting up
this board with various other control software
http://www.cnczone.com/forums/archive/index.php/t-23341.html
http://www.cnczone.com/forums/archive/index.php/t-36386.html
http://www.cnczone.com/forums/archive/index.php/t-55312.html

Jeff

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[Emc-users] Stepper Amps

2008-08-16 Thread Kirk Wallace
I am thinking about building amps to replace my Bandit stepper amps:

http://www.wallacecompany.com/machine_shop/Shizuoka/1-1a.jpg

http://www.wallacecompany.com/machine_shop/Shizuoka/Driver%
20Schematic1.jpg

The motor supply is 45 Volts and I am shooting for 10 amp output. The
input will be half-step quadrature. I am thinking about using an HIP4080
for the core of the design:

http://www.wallacecompany.com/E45/rotor_cam.html

or should I invest my time in another bridge driver?

Also, I suppose that if I have a fast enough PWM source, I could get EMC
to micro step?

-- 
Kirk Wallace (California, USA
http://www.wallacecompany.com/machine_shop/ 
Hardinge HNC/EMC CNC lathe,
Bridgeport mill conversion, doing XY now,
Zubal lathe conversion pending
Craftsman AA 109 restoration
Shizuoka ST-N/EMC CNC)


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Re: [Emc-users] Any experience with MC433 4 axis stepper driver board from soc-machines ?

2008-08-16 Thread Heinz Reimer
Sergey Izvoztchikov wrote:
 Anyone has experience with this board ? Is it known product or new 
 board ? Any pros and cons ? Is is going to work under EMC2 control ? 
 Would it be a good choice for Sherline Mill CNC retrofit ?

 http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemrd=1item=230280442519ssPageName=STRK:MEWA:ITih=013

 There is some info about PWM signals shape. Is it enough to configure 
 EMC2 properly ? Here is link to board specs -

 http://www.soc-machines.com/pdfs/MC433%20Hardware%20Technical%20Manual%
 20R11b.pdf

 And here are motors to go with this board -

 http://cgi.ebay.com/3-High-Speed-NEMA23-125oz-in-Stepper-Motors-SM3006B_W0QQitemZ330262184558QQihZ014QQcategoryZ71394QQssPageNameZWDVWQQrdZ1QQcmdZViewItem



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I purchased one of these one or two years ago to drive my Sherline mill 
in place of their proprietary box which I was having problems with. It 
works with EMC2 but suffers exactly the problems predicted by Gene in 
his reply. In particular, mid band resonance and subsequent lost steps 
made it unusable at common cutting speeds on the Sherline. I have since 
abandoned it and moved on to a different driver.

If you would like to try it yourself, I'd be happy to send it to you. 
(I'm guessing from your email address that you're in Canada, as am I)

Regards
Heinz Reimer

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[Emc-users] I NEED HELP, ON WHAT PAGE IN UBUNTU SHOULD CAN I RUN MY PYVCP TEST FOR LABEL

2008-08-16 Thread Olusegun A.
I'm new hear, I need help on this topic above: I intend to create a label on 
the axis environment, i have read through the integrators manual but I dont 
know how to get to run the program. I need a step by step guide. what I wanted 
to run is:
pyvcp
label text=This is a LED indicator/
led/
/pyvcp
I wanted to see ow this program will create the label and showing the LED.
 
Please help

Olusegun Abode 
+234 8037045535 
Email:[EMAIL PROTECTED]


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[Emc-users] Can someone guide me on how to execute this program?

2008-08-16 Thread Olusegun A.

 
I need help on this statement below!!! can somebody guide me in a step by step 
approach on how to execue this program?
In page top of page 147 of the EMC2 Integrators manual there is this statement:
 
If you place this text in a file called tiny.xml, and run
pyvcp -c mypanel tiny.xml, 
pyVCP will create the panel for you,
 
Where do I run this program? what do I click on and on what file. I need a 
start point to do this.

Olusegun Abode 
+234 8037045535 
Email:[EMAIL PROTECTED]


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Re: [Emc-users] Can someone guide me on how to execute this program?

2008-08-16 Thread John Thornton
You would open a terminal window and run from there. 

Applications/Accessories/Terminal if using Ubuntu 6.06

John

On 16 Aug 2008 at 11:52, Olusegun A. wrote:

 
 
 I need help on this statement below!!! can somebody guide me in a step
 by step approach on how to execue this program? In page top of page
 147 of the EMC2 Integrators manual there is this statement:
 
 If you place this text in a file called tiny.xml, and run
 pyvcp -c mypanel tiny.xml, 
 pyVCP will create the panel for you,
 
 Where do I run this program? what do I click on and on what file. I
 need a start point to do this.
 
 
 Olusegun Abode 
 +234 8037045535 
 Email:[EMAIL PROTECTED]
 
 



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[Emc-users] R: I NEED HELP, ON WHAT PAGE IN UBUNTU SHOULD CAN I RUN MY PYVCP TEST FOR LABEL

2008-08-16 Thread snoopy
Hi,

on the stepper_mm.ini or your ini config file, on [display]
section add the line PYVCP=led_vcp.xml

1. create a file named led_vcp.xml and on it write the pyvcp code, on
your case write:

pyvcp

label

  texttesto dell'etichetta/text

/label

led

  halpinbutton_led/halpin

  size50/size

  on_colorblue/on_color

  off_colorblack/off_color

/led/pyvcp

 

2. on [hal] section of config.ini file add line :

 

POSTGUI_HALFILE =led_to_pyvcp.hal

 

3. And create led_to_pyvcp.hal

The led_to_pyvcp.hal content the led to signal link:

For example:

newsig but_led bit

linksp but_led = pyvcp.button_led 

 

if you don't write anythink on this file the led was show on axis but it
don't work.

It's all.

Sorry for English.

 

 

-Messaggio originale-
Da: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Per conto di Olusegun
A.
Inviato: sabato 16 agosto 2008 20.43
A: emc-users@lists.sourceforge.net
Oggetto: [Emc-users] I NEED HELP,ON WHAT PAGE IN UBUNTU SHOULD CAN I RUN
MY PYVCP TEST FOR LABEL

 


I'm new hear, I need help on this topic above: I intend to create a
label on the axis environment, i have read through the integrators
manual but I dont know how to get to run the program. I need a step by
step guide. what I wanted to run is:

pyvcp

label text=This is a LED indicator/

led/

/pyvcp

I wanted to see ow this program will create the label and showing the
LED.

 

Please help


Olusegun Abode 
+234 8037045535 
Email:[EMAIL PROTECTED]

 

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Re: [Emc-users] Any experience with MC433 4 axis stepper driver boardfrom soc-machines ?

2008-08-16 Thread Gary Corlew
You may want to read this first before deciding to buy from them
http://www.cnczone.com/forums/showthread.php?t=55312highlight=modularcnc
- Original Message - 
From: Sergey Izvoztchikov [EMAIL PROTECTED]
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Saturday, August 16, 2008 1:53 AM
Subject: [Emc-users] Any experience with MC433 4 axis stepper driver 
boardfrom soc-machines ?


 Anyone has experience with this board ? Is it known product or new
 board ? Any pros and cons ? Is is going to work under EMC2 control ?
 Would it be a good choice for Sherline Mill CNC retrofit ?

 http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemrd=1item=230280442519ssPageName=STRK:MEWA:ITih=013

 There is some info about PWM signals shape. Is it enough to configure
 EMC2 properly ? Here is link to board specs -

 http://www.soc-machines.com/pdfs/MC433%20Hardware%20Technical%20Manual%
 20R11b.pdf

 And here are motors to go with this board -

 http://cgi.ebay.com/3-High-Speed-NEMA23-125oz-in-Stepper-Motors-SM3006B_W0QQitemZ330262184558QQihZ014QQcategoryZ71394QQssPageNameZWDVWQQrdZ1QQcmdZViewItem



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 challenge
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 prizes
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 world
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 https://lists.sourceforge.net/lists/listinfo/emc-users 


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Re: [Emc-users] Any experience with MC433 4 axis stepper driver boardfrom soc-machines ?

2008-08-16 Thread Sergey Izvoztchikov
Thanks a lot everybody ! You saved my a$^%s.

On Sat, 2008-08-16 at 19:07 -0400, Gary Corlew wrote:
 You may want to read this first before deciding to buy from them
 http://www.cnczone.com/forums/showthread.php?t=55312highlight=modularcnc
 - Original Message - 
 From: Sergey Izvoztchikov [EMAIL PROTECTED]
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Sent: Saturday, August 16, 2008 1:53 AM
 Subject: [Emc-users] Any experience with MC433 4 axis stepper driver 
 boardfrom soc-machines ?
 
 
  Anyone has experience with this board ? Is it known product or new
  board ? Any pros and cons ? Is is going to work under EMC2 control ?
  Would it be a good choice for Sherline Mill CNC retrofit ?
 
  http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemrd=1item=230280442519ssPageName=STRK:MEWA:ITih=013
 
  There is some info about PWM signals shape. Is it enough to configure
  EMC2 properly ? Here is link to board specs -
 
  http://www.soc-machines.com/pdfs/MC433%20Hardware%20Technical%20Manual%
  20R11b.pdf
 
  And here are motors to go with this board -
 
  http://cgi.ebay.com/3-High-Speed-NEMA23-125oz-in-Stepper-Motors-SM3006B_W0QQitemZ330262184558QQihZ014QQcategoryZ71394QQssPageNameZWDVWQQrdZ1QQcmdZViewItem
 
 
 
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  challenge
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  prizes
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Re: [Emc-users] Any experience with MC433 4 axis stepper driver board from soc-machines ?

2008-08-16 Thread Jon Elson
Jeff Epler wrote:
 
 I don't like that the driver turns off after 30s.  When the
 controller says the motor should be energized, it should be energized
 and holding position.
 
This could be catastrophic.  I can easily imagine a cut in one 
axis where the other axis is holding against cutting forces, and 
then after 30 seconds the stationary axis starts to drift.
If the 30 seconds applies to all axis, so only when ALL axes are 
stationary, it is less of a problem, but I still don't like it.
In some machines, there is enough wind-up of various viscous 
drags and sprininess that when the driver shuts off the motors 
may be pushed back a couple full steps.  Then, when the drivers 
come back on, the motors settle do a different position.  UGH!!!

Jon

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Re: [Emc-users] Stepper Amps

2008-08-16 Thread Jon Elson
Kirk Wallace wrote:
 I am thinking about building amps to replace my Bandit stepper amps:
 
 http://www.wallacecompany.com/machine_shop/Shizuoka/1-1a.jpg
 
 http://www.wallacecompany.com/machine_shop/Shizuoka/Driver%
 20Schematic1.jpg
 
 The motor supply is 45 Volts and I am shooting for 10 amp output. The
 input will be half-step quadrature. I am thinking about using an HIP4080
 for the core of the design:
 
Be VERY cautious of this chip!  After using it in my first servo 
amp, and having a lot of trouble with them blowing up, I called 
Harris and got hold of the applictions engineer for that chip. 
He assured me that I was doing better than any other customer, 
as I was getting nearly reliable operation at 59 V, while no 
other customer had ever succeded in running them above 54 V.
(This is for a chip boldly advertised as good to 80 V on the DC 
bus, 96 V on the high-side bootstrap voltage!)  Oh, well, that 
was GREAT news.  He advised a whole bunch of crazy schemes to 
isolate the chip from transients, but in the end agreed all that 
would give me 4 or 5 more volts.

If you supply is a very stable 45 V, it might work.  But, after 
all, it is a synchronous-antiphase driver, and will cause a lot 
of iron heating in the motor.  With only a little more work, you 
can use a REALLY solid chip like the IR2113, never have to worry 
about voltage, and build a sign-magnitude drive that will likely 
run the motor 30 C cooler.
 
 or should I invest my time in another bridge driver?
 
 Also, I suppose that if I have a fast enough PWM source, I could get EMC
 to micro step?
 
Sure.  Once you have a current control loop for each phase, 
microstepping is pretty trivial.  But, unless you put in a 
system for damping mid-band resonance, you will still have a 
mediocre driver.

My personal strategy if I was going to make a 10 A microstepping 
driver for myself (not as a commercial product) would be to buy 
some Gecko 201 or 203 drives and change the transistors and 
current sense resistors.  Basically 10 components to change, and 
instant 10 A driver with about the best characteristics you 
could imagine.


Jon

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