Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-24 Thread Gregg Eshelman
On 10/23/2014 8:59 AM, Gene Heskett wrote:

 If you want the fan to not fail again, use a drop of silicone oil on
 its bearings. Silicone brake fluid is ideal for the job. It's
 essentially silicone oil with a touch of purple dye and possibly some
 corrosion inhibitors.

 It has much better heat resistance and will not dry out due to
 evaporation of VOCs.

 That is not something I would recommend Greg, although its not anything I
 have tried either.

 The reason I wouldn't try it is, particularly in a sintered bushing
 bearing, silicone has essentially zero surface tension, and will allow
 metal to metal contact, accelerating shaft wear considerably.  Only if
 well flooded, and spinning fast enough that those teeny bearings could
 float on the hydrodynamic oil film, could I see where it might be a good
 idea.  OTOH, when such a dot4 fluid is analyzed, how much of it is
 actually silicon based.  Good question.

 Anecdote about cheap dot3/4 stuff.

Silicone brake fluid is DOT5. I've had no problems using it to lube 
sleeve and ball bearing computer fans. In some cases after several times 
of having oils like 3-in-1 dry up and the fan seize up, a couple of 
drops of DOT5 fixed it permanently.

Got one on the PC I'm using currently with a dual core AMD Phenom II 
555. The brand new fan didn't last very long before it got noisy. It's 
now been in use far longer than that with DOT5 for lube.

Those fan bearings, while fast spinning, are very lightly loaded.

Silicone brake fluid does not absorb water, unlike the garden variety 
DOT3. That's why it's so often used in vehicles that don't get driven much.

However, the silicone fluid is somewhat compressible so your brakes may 
feel a bit soft or squishy, you won't get the same really firm pedal or 
hand lever feel as you do with DOT3.

You do not want to put DOT5 into a brake system that is not completely 
flushed of DOT3 or other fluid. Ideally, all rubber parts of the brake 
system should be replaced with new parts before switching to DOT5.

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-24 Thread Gene Heskett
On Friday 24 October 2014 04:24:20 Gregg Eshelman did opine
And Gene did reply:
 On 10/23/2014 8:59 AM, Gene Heskett wrote:
  If you want the fan to not fail again, use a drop of silicone oil on
  its bearings. Silicone brake fluid is ideal for the job. It's
  essentially silicone oil with a touch of purple dye and possibly
  some corrosion inhibitors.
  
  It has much better heat resistance and will not dry out due to
  evaporation of VOCs.
  
  That is not something I would recommend Greg, although its not
  anything I have tried either.
  
  The reason I wouldn't try it is, particularly in a sintered bushing
  bearing, silicone has essentially zero surface tension, and will
  allow metal to metal contact, accelerating shaft wear considerably. 
  Only if well flooded, and spinning fast enough that those teeny
  bearings could float on the hydrodynamic oil film, could I see where
  it might be a good idea.  OTOH, when such a dot4 fluid is analyzed,
  how much of it is actually silicon based.  Good question.
  
  Anecdote about cheap dot3/4 stuff.
 
 Silicone brake fluid is DOT5. I've had no problems using it to lube
 sleeve and ball bearing computer fans. In some cases after several
 times of having oils like 3-in-1 dry up and the fan seize up, a couple
 of drops of DOT5 fixed it permanently.
 
 Got one on the PC I'm using currently with a dual core AMD Phenom II
 555. The brand new fan didn't last very long before it got noisy. It's
 now been in use far longer than that with DOT5 for lube.
 
 Those fan bearings, while fast spinning, are very lightly loaded.

But generally, the shaft od is so small that hydrodymanic effects will not 
be seen to any great degree at the leisurely rpms they do.  So even a 
6krpm cpu fan would be considered slow at the shaft surface.  Many shafts 
are 1/8, one I took apart  reoiled was maybe 1/16.
 
 Silicone brake fluid does not absorb water, unlike the garden variety
 DOT3. That's why it's so often used in vehicles that don't get driven
 much.
 
 However, the silicone fluid is somewhat compressible so your brakes may
 feel a bit soft or squishy, you won't get the same really firm pedal or
 hand lever feel as you do with DOT3.
 
 You do not want to put DOT5 into a brake system that is not completely
 flushed of DOT3 or other fluid. Ideally, all rubber parts of the brake
 system should be replaced with new parts before switching to DOT5.

Also good to know, but why is it compressible?

Even water is considered un-compressible, until you take it down in the 
mohole...

It is compressible enough that the batteries that ran the Trieste, which 
were off the shelf Sears DieHards, each cell of which had a small weather 
balloon with a half pint of battery acid at 1.26 sg, poured into it and 
then snapped over the cells neck.  A wire cage fitted over the top of the 
battery kept the water currents from dislodging the balloons  letting sea 
water into the battery.  One of the pix Jacques Picard brought back was 
one of the battery racks, balloons visible as they started down, balloons 
not visible at 37,000 feet down, they were stuffed inside the battery by 
the pressure. Nearly 18kpsi down there.

No braking system can do that. 2.5kpsi in a lock em all up stop maybe.
 
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-24 Thread Gregg Eshelman
On 10/23/2014 8:59 AM, Gene Heskett wrote:

 If you want the fan to not fail again, use a drop of silicone oil on
 its bearings. Silicone brake fluid is ideal for the job. It's
 essentially silicone oil with a touch of purple dye and possibly some
 corrosion inhibitors.

 It has much better heat resistance and will not dry out due to
 evaporation of VOCs.

 That is not something I would recommend Greg, although its not anything I
 have tried either.

 The reason I wouldn't try it is, particularly in a sintered bushing
 bearing, silicone has essentially zero surface tension, and will allow
 metal to metal contact, accelerating shaft wear considerably.  Only if
 well flooded, and spinning fast enough that those teeny bearings could
 float on the hydrodynamic oil film, could I see where it might be a good
 idea.  OTOH, when such a dot4 fluid is analyzed, how much of it is
 actually silicon based.  Good question.

 Anecdote about cheap dot3/4 stuff.

Silicone brake fluid is DOT5. I've had no problems using it to lube 
sleeve and ball bearing computer fans. In some cases after several times 
of having oils like 3-in-1 dry up and the fan seize up, a couple of 
drops of DOT5 fixed it permanently.

Got one on the PC I'm using currently with a dual core AMD Phenom II 
555. The brand new fan didn't last very long before it got noisy. It's 
now been in use far longer than that with DOT5 for lube.

Those fan bearings, while fast spinning, are very lightly loaded.

Silicone brake fluid does not absorb water, unlike the DOT3 type.

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-23 Thread Gregg Eshelman
Reminds me of when I worked for an ISP and telco at the turn of the 
century. They installed a calling card phone at a food processing plant. 
The thing looked massive and it was quite expensive. The heavy steel box 
was 99.9% empty space. The phone electronics were on a circuit board the 
size of the keypad.

On 10/22/2014 1:46 PM, Pete Matos wrote:
 unfortunately that is completely accurate.  There is BIG money in keeping
 the commercial controls proprietary and away from the open source cheap and
 free options. In my view that is never gonna change but what it does do is
 make THOUSANDS of nice used machines available for scrap prices just
 because the owner got sick and tired of dumping umpteen thousands of
 dollars into a control that is less than a decade old or so. It is a
 vicious cycle not all that unlike the cellphone wars and PC wars we see in
 other avenues. People gotta make money tho so I can't fault them. I would
 not want someone to rip the carpet out from underneath my feet either if I
 had ownership and royalties coming in from a system I built and sold.  It's
 the nature of things nowadays it seems.

 Pete


 On Wed, Oct 22, 2014 at 3:35 PM, jrmitchellj . jrmitche...@gmail.com
 wrote:

 If those service techs understood what is really inside, at the core of
 those expensive, name brand control systems!
 Their job is to sell the end user module based repairs that cost several
 thousands of dollars.
 The commodity based solution, like a LinuxCNC installation, does not fit
 that paradigm, and cannot support them.


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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-23 Thread Gregg Eshelman
On 10/22/2014 2:18 PM, jrmitchellj . wrote:
 As an example of what I am talking about, a couple of years ago, I  had a
 film scanner, costing new several hundreds of thousand of dollars, fail.
 The service tech came out and stated a box in the system had failed, and
 would cost $6500 + labor to replace.  I sent him home!
 I pulled the box out of the system, opened it up to find a Pentium 5 SBC,
 and several servo control boards (that I looked up on the internet). On
 close inspection, I found that the fan on the Pentium heat sink had
 failed.  I pulled the chip out of the socket, and it showed that the magic
 smoke had leaked out due to excessive heat.  I found one on Ebay, ordered
 it, got for less than $7, delivered.
 Installed it, put everything back together, and tested.
 SUCCESS!

If you want the fan to not fail again, use a drop of silicone oil on its 
bearings. Silicone brake fluid is ideal for the job. It's essentially 
silicone oil with a touch of purple dye and possibly some corrosion 
inhibitors.

It has much better heat resistance and will not dry out due to 
evaporation of VOCs.


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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-23 Thread Lester Caine
On 23/10/14 02:30, andy pugh wrote:
 My first exposure to Unix was  PDP-11 with 64K words of memory.
 I was using a PDP for a real-time control task two years ago. It still
 did the same job as when it was installed in 1982. (running an engine
 dyno)

The component distributor that I worked for in the 80's ran a PDP8 and a
PDP11 running 100 sales desks and worked well most of the time. At the
same time I had a VAX hidden away in the plant room which just had two
terminals for doing custom chip designs. The PDP's were eventually
replaced with a very expensive cluster of 4 Amdahl, at a cost somewhat
higher than my current house is worth, and packet calculators compared
to the rack of hardware currently in the garage. But I'd still prefer
the older system software to todays ...

-- 
Lester Caine - G8HFL
-
Contact - http://lsces.co.uk/wiki/?page=contact
L.S.Caine Electronic Services - http://lsces.co.uk
EnquirySolve - http://enquirysolve.com/
Model Engineers Digital Workshop - http://medw.co.uk
Rainbow Digital Media - http://rainbowdigitalmedia.co.uk

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-23 Thread Mark Wendt
On Thu, Oct 23, 2014 at 3:50 AM, Lester Caine les...@lsces.co.uk wrote:



 The component distributor that I worked for in the 80's ran a PDP8 and a
 PDP11 running 100 sales desks and worked well most of the time. At the
 same time I had a VAX hidden away in the plant room which just had two
 terminals for doing custom chip designs. The PDP's were eventually
 replaced with a very expensive cluster of 4 Amdahl, at a cost somewhat
 higher than my current house is worth, and packet calculators compared
 to the rack of hardware currently in the garage. But I'd still prefer
 the older system software to todays ...

 --
 Lester Caine - G8HFL



Saved this from my old VMS sysadmin days:

http://www.netfunny.com/rhf/jokes/89q1/vax.253.html

Mark
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-23 Thread Dave Cole
Years ago I used to tie control systems into PDPs and Vax systems..  
this was in the days of fast 9600 baud serial links.
I have a never used PDP 6 foot plus rack in my garage.   It still had 
the shrink wrapped when I got it.   Back in the early 80's they were 
going to toss it into a dumpster, still stuck to a shipping pallet.
Instead it was saved by my 1978 Chevy van.  I think they told me that it 
was near $10K when it was purchased.  The rack weighs hundreds of pounds 
empty.   The project was cancelled so it was never used and sat in a 
storage room for years.
I put some shelves in it and it makes a nifty power tool storage 
cabinet.  :-)

Dave


On 10/23/2014 5:17 AM, Mark Wendt wrote:
 On Thu, Oct 23, 2014 at 3:50 AM, Lester Caine les...@lsces.co.uk wrote:


 The component distributor that I worked for in the 80's ran a PDP8 and a
 PDP11 running 100 sales desks and worked well most of the time. At the
 same time I had a VAX hidden away in the plant room which just had two
 terminals for doing custom chip designs. The PDP's were eventually
 replaced with a very expensive cluster of 4 Amdahl, at a cost somewhat
 higher than my current house is worth, and packet calculators compared
 to the rack of hardware currently in the garage. But I'd still prefer
 the older system software to todays ...

 --
 Lester Caine - G8HFL


 Saved this from my old VMS sysadmin days:

 http://www.netfunny.com/rhf/jokes/89q1/vax.253.html

 Mark
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-23 Thread pc
You could also go the way of the VAXbar... Perhaps modernize it ala RaspberryPi 
and an automated drink mixing system?


--Original Mail--
From: Dave Cole linuxcncro...@gmail.com
To: emc-users@lists.sourceforge.net
Sent: Thu, 23 Oct 2014 10:06:17 -0400
Subject: Re: [Emc-users] part 2 - Mach3 to LinuxCNC

Years ago I used to tie control systems into PDPs and Vax systems..  
this was in the days of fast 9600 baud serial links.
I have a never used PDP 6 foot plus rack in my garage.   It still had 
the shrink wrapped when I got it.   Back in the early 80's they were 
going to toss it into a dumpster, still stuck to a shipping pallet.
Instead it was saved by my 1978 Chevy van.  I think they told me that it 
was near $10K when it was purchased.  The rack weighs hundreds of pounds 
empty.   The project was cancelled so it was never used and sat in a 
storage room for years.
I put some shelves in it and it makes a nifty power tool storage 
cabinet.  :-)

Dave


On 10/23/2014 5:17 AM, Mark Wendt wrote:
 On Thu, Oct 23, 2014 at 3:50 AM, Lester Caine les...@lsces.co.uk wrote:


 The component distributor that I worked for in the 80's ran a PDP8 and a
 PDP11 running 100 sales desks and worked well most of the time. At the
 same time I had a VAX hidden away in the plant room which just had two
 terminals for doing custom chip designs. The PDP's were eventually
 replaced with a very expensive cluster of 4 Amdahl, at a cost somewhat
 higher than my current house is worth, and packet calculators compared
 to the rack of hardware currently in the garage. But I'd still prefer
 the older system software to todays ...

 --
 Lester Caine - G8HFL


 Saved this from my old VMS sysadmin days:

 http://www.netfunny.com/rhf/jokes/89q1/vax.253.html

 Mark
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-23 Thread Gene Heskett
On Thursday 23 October 2014 03:22:11 Gregg Eshelman did opine
And Gene did reply:
 On 10/22/2014 2:18 PM, jrmitchellj . wrote:
  As an example of what I am talking about, a couple of years ago, I 
  had a film scanner, costing new several hundreds of thousand of
  dollars, fail. The service tech came out and stated a box in the
  system had failed, and would cost $6500 + labor to replace.  I sent
  him home!
  I pulled the box out of the system, opened it up to find a Pentium 5
  SBC, and several servo control boards (that I looked up on the
  internet). On close inspection, I found that the fan on the Pentium
  heat sink had failed.  I pulled the chip out of the socket, and it
  showed that the magic smoke had leaked out due to excessive heat.  I
  found one on Ebay, ordered it, got for less than $7, delivered.
  Installed it, put everything back together, and tested.
  SUCCESS!
 
 If you want the fan to not fail again, use a drop of silicone oil on
 its bearings. Silicone brake fluid is ideal for the job. It's
 essentially silicone oil with a touch of purple dye and possibly some
 corrosion inhibitors.
 
 It has much better heat resistance and will not dry out due to
 evaporation of VOCs.

That is not something I would recommend Greg, although its not anything I 
have tried either.

The reason I wouldn't try it is, particularly in a sintered bushing 
bearing, silicone has essentially zero surface tension, and will allow 
metal to metal contact, accelerating shaft wear considerably.  Only if 
well flooded, and spinning fast enough that those teeny bearings could 
float on the hydrodynamic oil film, could I see where it might be a good 
idea.  OTOH, when such a dot4 fluid is analyzed, how much of it is 
actually silicon based.  Good question.

Anecdote about cheap dot3/4 stuff.

30 years ago, when I was using a CB350F for a chair car in northeastern 
Kalipornia, I had to add some fluid to the front brake.  Took about 3 oz 
of a fresh half pint of what was supposedly good stuff.  Yeah, sure it 
was, it ate, rotted, swelled and froze every piece of OEM rubber in the 
system.  I wound up replacing the handlebar master cylinder, all the hose 
down to the caliper, and the caliper which froze the front wheel up solid.  
I had to stop (it stopped me anyway), get out a screwdriver  hammer to 
wedge the caliper pistons back away from the disk, then using only the 
back brakes, went to the bike shop and got the hose and the two kits to 
rebuild the whole maryann.  In those days they would sell you a cylinder 
kit, now the feds have mandated you have to buy it all new, raising the 
price by about $400 in 1980 dollars. 

Moral, if you can smell it, put it back on the shelf  try another brand, 
there is, or was, lots of dot3 and dot4 stuff on the shelf that would 
quickly destroy the rest of the system. This one even had a dot-3 on the 
master cylinder cap! Lasted about 12 hours after adding some cheap dot3/4 
stuff.
 
Cheers, Gene Heskett
-- 
There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order.
-Ed Howdershelt (Author)
Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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[Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread John Alexander Stewart
I'm always interested to see how the younger set build things.

Quite often they use Mach3 - here's an example:
http://www.buildlog.net/sm_laser/drawings.html

Charles and Co. are doing great things with Machinekit and 3D printers,
but, how do we get the younger set to use LinuxCNC more?

I don't know the answers, but I keep pushing LinuxCNC in my own quiet way.

JohnS.
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Ralph Stirling
One of our engineering students was tasked with retrofitting a knee
mill with an old Delta control down in the Technology department.
They handed him a PC and Mach3 for the purpose.  He happened
to ask me something about the upcoming work, and I pointed out
that Mach3 wouldn't work with the DC servo drives and encoders
on the machine.  I explained about LinuxCNC, and they ended up
buying a Mesa 5I25 and 7I77.  He spent quite a few hours on the
retrofit, but ended up quite successful.  He is now building his own
CNC router for his engineering senior project, and will be using
LinuxCNC for it.  So there is hope...

-- Ralph

From: John Alexander Stewart [ivatt...@gmail.com]
Sent: Wednesday, October 22, 2014 5:57 AM
To: Enhanced Machine Controller (EMC)
Subject: [Emc-users] part 2 - Mach3 to LinuxCNC

I'm always interested to see how the younger set build things.

Quite often they use Mach3 - here's an example:
http://www.buildlog.net/sm_laser/drawings.html

Charles and Co. are doing great things with Machinekit and 3D printers,
but, how do we get the younger set to use LinuxCNC more?

I don't know the answers, but I keep pushing LinuxCNC in my own quiet way.

JohnS.
--
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Stuart Stevenson
Gentlemen,
I am at a loss as to why the LinuxCNC community cares about
Mach(whatever)'s market share or usability or capabilities. This applies to
all other control systems as well.

Also, the only reason to promote LinuxCNC is to enhance the capabilities
for our own use.
It matters not if anyone else uses LinuxCNC.
If we focus on LinuxCNC we will have a better tool to use. That in itself
will promote LinuxCNC to others outside the LinuxCNC world far better than
ANY words or arguments.
Just my 2 cents. :)
Stuart
On Oct 22, 2014 8:00 AM, John Alexander Stewart ivatt...@gmail.com
wrote:

 I'm always interested to see how the younger set build things.

 Quite often they use Mach3 - here's an example:
 http://www.buildlog.net/sm_laser/drawings.html

 Charles and Co. are doing great things with Machinekit and 3D printers,
 but, how do we get the younger set to use LinuxCNC more?

 I don't know the answers, but I keep pushing LinuxCNC in my own quiet way.

 JohnS.

--
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread dave
Well spoken Stuart and dead on. :-)

Dave


On Wed, 2014-10-22 at 09:00 -0500, Stuart Stevenson wrote:
 Gentlemen,
 I am at a loss as to why the LinuxCNC community cares about
 Mach(whatever)'s market share or usability or capabilities. This applies to
 all other control systems as well.
 
 Also, the only reason to promote LinuxCNC is to enhance the capabilities
 for our own use.
 It matters not if anyone else uses LinuxCNC.
 If we focus on LinuxCNC we will have a better tool to use. That in itself
 will promote LinuxCNC to others outside the LinuxCNC world far better than
 ANY words or arguments.
 Just my 2 cents. :)
 Stuart
 On Oct 22, 2014 8:00 AM, John Alexander Stewart ivatt...@gmail.com
 wrote:
 
  I'm always interested to see how the younger set build things.
 
  Quite often they use Mach3 - here's an example:
  http://www.buildlog.net/sm_laser/drawings.html
 
  Charles and Co. are doing great things with Machinekit and 3D printers,
  but, how do we get the younger set to use LinuxCNC more?
 
  I don't know the answers, but I keep pushing LinuxCNC in my own quiet way.
 
  JohnS.

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread pc
It goes back to fit and finish and ease of configuration. 

In Mach3 the graphical configuration utility is integral, rather than a 
separate program or programs (pncconf, stepconf,etc) which vary depending on 
what setup you are using. In Mach3 the I/O debug is integral rather than 
several separate utilities (HALscope, HALcmd,etc). This makes it signifiantly 
easier and faster for a newbie to configure and tune a setup and get things 
running. Documentation is another issue, with Mach3 documentation full of clear 
examples and diagrams, while LinuxCNC documentation is quite disjointed, 
inconsistent and often incomplete.

Is LinuxCNC more capable and versatile than Mach3, certainly, but it is less 
accessible to the average person and those who try it may well give up on it 
after fumbling through the configuration for a while with confusing 
documentation without success. As it is, in my first attempt to use LinuxCNC 
(after testing EMC way back when and going with Mach3 instead), I found what 
appears to be a bug in pncconf, and despite posting on this forum for help and 
posting the config files produced by pncconf, it ended up that I found the 
issue myself.



--Original Mail--
From: John Alexander Stewart ivatt...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Wed, 22 Oct 2014 08:57:13 -0400
Subject: [Emc-users] part 2 - Mach3 to LinuxCNC

I'm always interested to see how the younger set build things.

Quite often they use Mach3 - here's an example:
http://www.buildlog.net/sm_laser/drawings.html

Charles and Co. are doing great things with Machinekit and 3D printers,
but, how do we get the younger set to use LinuxCNC more?

I don't know the answers, but I keep pushing LinuxCNC in my own quiet way.

JohnS.
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread pc
I think there is plenty of reason to care about why another control may be more 
popular, including commerical/industrial controls. Looking at how other 
controls do things and understanding why they may be more popular provides 
valuable information on what might be improved in LinuxCNC. With larger volumes 
of users come larger volumes of unique perspectives and feedback on what could 
be better. 


--Original Mail--
From: Stuart Stevenson stus...@gmail.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Wed, 22 Oct 2014 09:00:21 -0500
Subject: Re: [Emc-users] part 2 - Mach3 to LinuxCNC

Gentlemen,
I am at a loss as to why the LinuxCNC community cares about
Mach(whatever)'s market share or usability or capabilities. This applies to
all other control systems as well.

Also, the only reason to promote LinuxCNC is to enhance the capabilities
for our own use.
It matters not if anyone else uses LinuxCNC.
If we focus on LinuxCNC we will have a better tool to use. That in itself
will promote LinuxCNC to others outside the LinuxCNC world far better than
ANY words or arguments.
Just my 2 cents. :)
Stuart
On Oct 22, 2014 8:00 AM, John Alexander Stewart ivatt...@gmail.com
wrote:

 I'm always interested to see how the younger set build things.

 Quite often they use Mach3 - here's an example:
 http://www.buildlog.net/sm_laser/drawings.html

 Charles and Co. are doing great things with Machinekit and 3D printers,
 but, how do we get the younger set to use LinuxCNC more?

 I don't know the answers, but I keep pushing LinuxCNC in my own quiet way.

 JohnS.

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Len Shelton
Except that the only reason that Mach3 is popular is because it runs on 
Windows, which is a feature that LinuxCNC will never have :-P

 Len




On 10/22/2014 9:20 AM, p...@wpnet.us wrote:
 I think there is plenty of reason to care about why another control may be 
 more popular, including commerical/industrial controls. Looking at how other 
 controls do things and understanding why they may be more popular provides 
 valuable information on what might be improved in LinuxCNC. With larger 
 volumes of users come larger volumes of unique perspectives and feedback on 
 what could be better.



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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Gene Heskett
On Wednesday 22 October 2014 10:00:21 Stuart Stevenson did opine
And Gene did reply:
 Gentlemen,
 I am at a loss as to why the LinuxCNC community cares about
 Mach(whatever)'s market share or usability or capabilities. This
 applies to all other control systems as well.
 
 Also, the only reason to promote LinuxCNC is to enhance the
 capabilities for our own use.
 It matters not if anyone else uses LinuxCNC.
 If we focus on LinuxCNC we will have a better tool to use. That in
 itself will promote LinuxCNC to others outside the LinuxCNC world far
 better than ANY words or arguments.
 Just my 2 cents. :)
 Stuart

+1 (can I vote 100 times?)

My 4 boys, 2 at a time were here to visit, ostensibly to help me celebrate 
my 80th.  All 4 are, or have been in heavy machinery maintenance.

My toy mill, carving the LinuxCNC logo, and my toy lathe running a G33.1 
in a peck loop, blew them away. 2 of them are pretty good with computers 
but married to windows.  I suspect that will change when they get a chance 
to change.

Old age  treachery folks, I have to prove my boys still need to learn.

 On Oct 22, 2014 8:00 AM, John Alexander Stewart ivatt...@gmail.com
 
 wrote:
  I'm always interested to see how the younger set build things.
  
  Quite often they use Mach3 - here's an example:
  http://www.buildlog.net/sm_laser/drawings.html
  
  Charles and Co. are doing great things with Machinekit and 3D
  printers, but, how do we get the younger set to use LinuxCNC more?
  
  I don't know the answers, but I keep pushing LinuxCNC in my own quiet
  way.
  
  JohnS.
 

Cheers, Gene Heskett
-- 
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 soap, ballot, jury, and ammo. Please use in that order.
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Genes Web page http://geneslinuxbox.net:6309/gene
US V Castleman, SCOTUS, Mar 2014 is grounds for Impeaching SCOTUS

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread pc
Except that is totally false. See my other post for the reasons Mach3 is more 
popular with new users.


--Original Mail--
From: Len Shelton l...@probotix.com
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Sent: Wed, 22 Oct 2014 09:24:39 -0500
Subject: Re: [Emc-users] part 2 - Mach3 to LinuxCNC

Except that the only reason that Mach3 is popular is because it runs on 
Windows, which is a feature that LinuxCNC will never have :-P

 Len




On 10/22/2014 9:20 AM, p...@wpnet.us wrote:
 I think there is plenty of reason to care about why another control may be 
 more popular, including commerical/industrial controls. Looking at how other 
 controls do things and understanding why they may be more popular provides 
 valuable information on what might be improved in LinuxCNC. With larger 
 volumes of users come larger volumes of unique perspectives and feedback on 
 what could be better.



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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Charles Buckley
The real impediment to LinuxCNC having a larger adoption is..   Arduino.

Not Mach. Not LinuxCNC itself.

The whole way the younger generation is being taught that what they are
doing is cutting edge and new and exciting and that there is nothing to
learn from CNC as it is old and outdated is the real problem.

Was on Slashdot a month, or so, ago and was discussing the Dremel 3D
printer. Someone asked why they did not have a commodity CNC mill instead.
I pointed out that the 3D printer was a very simplified CNC machine. A
milling machine has orders of magnitude greater complexity and the skill of
the operator needed to be higher, in general.  I had someone present a
number of cases of how skilled the operator of a 3D printer needed to be
(all of which dealt with how flimsy the reprap derived hardware was) and
someone else who referred to me as a buggy whip manufacturer. (Yes, and I
have been watching the newer generation work from starting principles
recreating buggy whips using christmas tree tinsel).

Machinists - or even people who understand the concepts - can make informed
decisions about which CNC interface to use. If I want to quickly re-skin
something for someone who is tech adverse, I would go with Mach in a second.

The young want new even if they have to buy into a myth to make it happen.

You want people to adopt LinuxCNC? You have to tie it to a new machine that
is cutting edge, then bill it as open source. Right now, Instructables is
hyping their new desktop milling machine and Make is excited about this new
innovation.


On Wed, Oct 22, 2014 at 8:24 AM, Len Shelton l...@probotix.com wrote:

 Except that the only reason that Mach3 is popular is because it runs on
 Windows, which is a feature that LinuxCNC will never have :-P

  Len




 On 10/22/2014 9:20 AM, p...@wpnet.us wrote:
  I think there is plenty of reason to care about why another control may
 be more popular, including commerical/industrial controls. Looking at how
 other controls do things and understanding why they may be more popular
 provides valuable information on what might be improved in LinuxCNC. With
 larger volumes of users come larger volumes of unique perspectives and
 feedback on what could be better.
 



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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Pete Matos
Personally I feel like linuxCNC has nothing to prove to Mach3.  It is a far
superior product in my mind and from what I have seen of it. Having built
and run a machine on both systems now I feel that LinuxCNC is a much more
pro control in the way it works.  It feels and runs a lot more like
something you would see on a commercial machine whereas Mach3 looks and
runs like something you would put on a hobby router.  I honestly feel that
the BIGGEST reason people go to Mach3 is because it is just easy.  It is
windows based, everything is laid out for you in a couple simple panels
that you input your information in and you can be up and running however
buggy in short order.  LinuxCNC apparently has come a long way towards this
in the addition of the Stepconf and PNCconf setups that allow a lot more
seamless approach to setting up the basic machine and getting it running.
Once one looks beyond the ease of setup and nintendo look display of mach3
and seriously looks at linuxCNC it becomes quite clear which is more
adaptable and has more built in features that can be taken advantage of.
The real problem in my view is that you have to have a pretty damn good
working knowledge of linux and programming to get those advantages.  I am
speaking here about adding some of the more advanced things like
toolchangers and spindle orientation etc.  All of which is either
impossible or difficult even in mach3 but from what I have seen it is not
something that someone without some programming experience can just
download and input some settings into and be running with. Of course once
it is setup and running it will be far more reliable and capable than
anything in mach3 but it is what it is.  Perhaps I am speaking here as
someone who does not have the programming knowledge and experience as most
do but the reality is that I think that is what keeps a lot of folks away.
If you really want to get people to move away from Mach3 and into linuxCNC
I think more effort is needed to make things as plug and play as humanly
possible and try to implement setups like stepconf and Pncconf for the most
varied and wide user base and machine setup possible. That basically takes
away any excuse to NOT use linuxCNC.  I mean hell you have to pay for mach3
and linuxCNC is dead free so If I had even the slightest reason to use
linuxCNC over mach3 in the beginning I would have done exactly that. Peace

Pete



On Wed, Oct 22, 2014 at 11:24 AM, Charles Buckley rijrun...@gmail.com
wrote:

 The real impediment to LinuxCNC having a larger adoption is..   Arduino.

 Not Mach. Not LinuxCNC itself.

 The whole way the younger generation is being taught that what they are
 doing is cutting edge and new and exciting and that there is nothing to
 learn from CNC as it is old and outdated is the real problem.

 Was on Slashdot a month, or so, ago and was discussing the Dremel 3D
 printer. Someone asked why they did not have a commodity CNC mill instead.
 I pointed out that the 3D printer was a very simplified CNC machine. A
 milling machine has orders of magnitude greater complexity and the skill of
 the operator needed to be higher, in general.  I had someone present a
 number of cases of how skilled the operator of a 3D printer needed to be
 (all of which dealt with how flimsy the reprap derived hardware was) and
 someone else who referred to me as a buggy whip manufacturer. (Yes, and I
 have been watching the newer generation work from starting principles
 recreating buggy whips using christmas tree tinsel).

 Machinists - or even people who understand the concepts - can make informed
 decisions about which CNC interface to use. If I want to quickly re-skin
 something for someone who is tech adverse, I would go with Mach in a
 second.

 The young want new even if they have to buy into a myth to make it
 happen.

 You want people to adopt LinuxCNC? You have to tie it to a new machine that
 is cutting edge, then bill it as open source. Right now, Instructables is
 hyping their new desktop milling machine and Make is excited about this new
 innovation.


 On Wed, Oct 22, 2014 at 8:24 AM, Len Shelton l...@probotix.com wrote:

  Except that the only reason that Mach3 is popular is because it runs on
  Windows, which is a feature that LinuxCNC will never have :-P
 
   Len
 
 
 
 
  On 10/22/2014 9:20 AM, p...@wpnet.us wrote:
   I think there is plenty of reason to care about why another control may
  be more popular, including commerical/industrial controls. Looking at how
  other controls do things and understanding why they may be more popular
  provides valuable information on what might be improved in LinuxCNC. With
  larger volumes of users come larger volumes of unique perspectives and
  feedback on what could be better.
  
 
 
 
 
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread andy pugh
On 22 October 2014 15:00, Stuart Stevenson stus...@gmail.com wrote:
 I am at a loss as to why the LinuxCNC community cares about
 Mach(whatever)'s market share or usability or capabilities.

It doesn't bother me at all, except in one particular situation.

On (for example) CNCzone someone arrives and says I need to retrofit
my mill, I need it to be making money in 2 weeks, it has DC servos and
resolvers. I reply It is unlikely you will have that going in 2
weeks, The Mach3 yahoos (a small subset of Mach3 enthusiasts) say no
problem, that's easy. So the guy goes with Mach and 6 months later is
still struggling with Granite drives and Smoothsteppers and has
completely changed his motors to get encoders, and his power supply
and nigh-on every other electrical part.

I think that Mach probably _is_ easier to configure, but then it has a
much smaller configuration space to cover. My mill uses resolvers and
brushless servos, with commutation in software and drives that take
current and position down a serial link. I suspect that would be
difficult in Mach. I can't claim it was easy in LinuxCNC, I had to
write the drivers for the resolver cards, the serial link and the
commutation module. But it was possible for me to do that.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Kirk Wallace
On 10/22/2014 08:24 AM, Charles Buckley wrote:
... snip

 You want people to adopt LinuxCNC? You have to tie it to a new machine that
 is cutting edge, then bill it as open source. Right now, Instructables is
... snip

Hows about:
http://www.tormach.com/product_lathe.html

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Stuart Stevenson
Gentlemen,
I guess I was not clearly expressing myself.
This may be a little more direct.
I don't see ANY competition between Mach and LinuxCNC. When you compare the
quality of apple to the quality of oranges any argument fails.
The competition between the new youngsters and old cnc guys does not
exist either. When the youngsters need the capability of LinuxCNC then they
will learn it and adopt it.
I see service guys (here in Wichita) that will not 'consider' putting a
garden variety PC on a machine tool. That would be heresy.
It is difficult to get some of them to come in and service the commercial
controls they specialize in.

They will not even look at the LinuxCNC running in my shop. They will not
discuss it with me. History of more than a decade of PC based solutions
here (first with MDSI's OpenCNC installed in 1997 still running and then
multiple LinuxCNC installs) has no sway in the argument.

One consolation is they will not consider Mach either.

All PC based solutions are lumped together in one trash bin.

I do not mean to ignore progress in all other solutions. We need to improve
the LinuxCNC solution. Not so it is more competitive with another solution
but so the LinuxCNC users are more competitive with their competition. We
can worry about what another solution has but if we don't have solutions
that enhance LinuxCNC we will lose because it cannot be used profitably in
industry.

If the LinuxCNC community improves the solution then progress is made. The
way I see it we need to show the installed base of users and techs LinuxCNC
is a viable solution. Then we will have more competent people installing
and using LinuxCNC. That will then allow the 'new' blood to learn how to
make a real machine run.

now this is 4 cents :)
Stuart


On Wed, Oct 22, 2014 at 11:11 AM, Kirk Wallace kwall...@wallacecompany.com
wrote:

 On 10/22/2014 08:24 AM, Charles Buckley wrote:
 ... snip

  You want people to adopt LinuxCNC? You have to tie it to a new machine
 that
  is cutting edge, then bill it as open source. Right now, Instructables is
 ... snip

 Hows about:
 http://www.tormach.com/product_lathe.html

 --
 Kirk Wallace
 http://www.wallacecompany.com/machine_shop/
 http://www.wallacecompany.com/E45/


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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Pete Matos
Stuart,
 I agree wholeheartedly with your comments.  Anyone that has run a
commercial control can see  that there are quite a few differences and
options that are not build into the basic linuxCNC control. Sure you can
add a lot of whatever you want but it seems like some should work or at
least have the option of working right off the bat when it is installed for
say a mill or lathe setup.  There are a lot of things that I was able to do
on the Haas control that I would need to add custom work for in the
linuxCNC control.  Having said that tho there are already a great many
things to like about linuxCNC.  The graphical display is quite good and it
is nice to be able to see toolpaths clearly and affirm what you programmed
into the machine is actually what is going to happen. The haas control had
almost zero of that for all intents and purposes. I am about to embark on a
CNC lathe build for my shop here and I am anxious to see how it will work.
Apparenlty there are a lot of nice conversational controls available with
it which sounds real nice altho I am a CAD CAM guy at heart really.  I
think you are correct when you say that linuxCNC has so much more
capability and configurability for so many options that people will HAVE to
gravitate to it when their cnc retrofit projects move to the next level. I
think most go with mach3 because they have lots of folks running simple 3
axis table top machines and there are tons of guys just playing around with
it. When you have to step up to a more commercial machine or simply add
multiple axes and probing and other things is when the gap widens
substantially.
This is just my opinion of what I have seen so far of the control.  I am
now a believer in linuxCNC and would not switch to mach3 or most any other
control for that matter from what I have seen so far. Just wish it was a
little easier for the non-techie guys like me to be able to setup things is
really my only gripe. Peace

Pete



On Wed, Oct 22, 2014 at 12:40 PM, Stuart Stevenson stus...@gmail.com
wrote:

 Gentlemen,
 I guess I was not clearly expressing myself.
 This may be a little more direct.
 I don't see ANY competition between Mach and LinuxCNC. When you compare the
 quality of apple to the quality of oranges any argument fails.
 The competition between the new youngsters and old cnc guys does not
 exist either. When the youngsters need the capability of LinuxCNC then they
 will learn it and adopt it.
 I see service guys (here in Wichita) that will not 'consider' putting a
 garden variety PC on a machine tool. That would be heresy.
 It is difficult to get some of them to come in and service the commercial
 controls they specialize in.

 They will not even look at the LinuxCNC running in my shop. They will not
 discuss it with me. History of more than a decade of PC based solutions
 here (first with MDSI's OpenCNC installed in 1997 still running and then
 multiple LinuxCNC installs) has no sway in the argument.

 One consolation is they will not consider Mach either.

 All PC based solutions are lumped together in one trash bin.

 I do not mean to ignore progress in all other solutions. We need to improve
 the LinuxCNC solution. Not so it is more competitive with another solution
 but so the LinuxCNC users are more competitive with their competition. We
 can worry about what another solution has but if we don't have solutions
 that enhance LinuxCNC we will lose because it cannot be used profitably in
 industry.

 If the LinuxCNC community improves the solution then progress is made. The
 way I see it we need to show the installed base of users and techs LinuxCNC
 is a viable solution. Then we will have more competent people installing
 and using LinuxCNC. That will then allow the 'new' blood to learn how to
 make a real machine run.

 now this is 4 cents :)
 Stuart


 On Wed, Oct 22, 2014 at 11:11 AM, Kirk Wallace 
 kwall...@wallacecompany.com
 wrote:

  On 10/22/2014 08:24 AM, Charles Buckley wrote:
  ... snip
 
   You want people to adopt LinuxCNC? You have to tie it to a new machine
  that
   is cutting edge, then bill it as open source. Right now, Instructables
 is
  ... snip
 
  Hows about:
  http://www.tormach.com/product_lathe.html
 
  --
  Kirk Wallace
  http://www.wallacecompany.com/machine_shop/
  http://www.wallacecompany.com/E45/
 
 
 
 --
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 Addressee is the intended audience.
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 Thank you for honoring my wish.

 --
 

Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Dave Cole
Comparing LinuxCNC to Mach3 is really comparing apples to oranges.   
They are totally different.

If someone wants to do a xyz mini mill and has no knowledge of Linux but 
can sort of run a Windows PC, why would he want to use LinuxCNC?
Assuming he doesn't want to do rigid tapping ( an advanced concept for 
garage machinist hackers ) I think that Mach3 might work fine if he is 
using steppers.

A lot of Mach3 users get lost when it comes to scaling the axes. And I 
mean LOST.   Pulses per inch per what??

Tell them they need to use the command line and do an apt-get and you 
might as well be talking Chinese to an English only speaking American..

If he needs to do servos, chances are any Mach3 servo solution will be 
way over his head also.   Most machinists know that servo motors have 
shafts and go round and round and that is about it.
Most machinists are NOT electrically oriented.   Software programming 
for them is Gcode.Tell them they need to tune PID parameters and 
they will be lost AGAIN.

Don't forget that Mach3 is now a static product.   Development on Mach3 
is done.   Mach4 is their future.

LinuxCNC is constantly being developed and redeveloped.   Do you see any 
derivation of Mach3/4 being used on 3D printers.   No.

Its truly Apples vs Oranges.

Mach3 will have the simple XYZ market with steppers for computer 
neophytes as long as Mach3 runs on Windows.

Users know what Windows is;  Its the stuff that comes on every PC they 
buy.   They have to use Google to find out what Linux is.

When they Google Linux to find out what it is they find this:

http://en.wikipedia.org/wiki/Linux
.is a Unix-like http://en.wikipedia.org/wiki/Unix-like and mostly 
POSIX http://en.wikipedia.org/wiki/POSIX-compliant^[8] 
http://en.wikipedia.org/wiki/Linux#cite_note-8 computer operating 
system http://en.wikipedia.org/wiki/Operating_system assembled under 
the model of free and open-source software 
http://en.wikipedia.org/wiki/Free_and_open-source_software development 
and distribution. The defining component of Linux is the Linux kernel 
http://en.wikipedia.org/wiki/Linux_kernel,^[9] 
http://en.wikipedia.org/wiki/Linux#cite_note-9 an operating system 
kernel http://en.wikipedia.org/wiki/Kernel_%28computing%29 first 
released on 5 October 1991 by Linus Torvalds 
http://en.wikipedia.org/wiki/Linus_Torvalds.^[10] 
http://en.wikipedia.org/wiki/Linux#cite_note-10 ^[11] 
http://en.wikipedia.org/wiki/Linux#cite_note-11

If they don't know what Windows is they do a search and find this:

http://en.wikipedia.org/wiki/Microsoft_Windows
*Microsoft Windows* is a series of graphical interface 
http://en.wikipedia.org/wiki/Graphical_user_interface operating 
systems http://en.wikipedia.org/wiki/Operating_system developed, 
marketed, and sold by Microsoft http://en.wikipedia.org/wiki/Microsoft.

Notice any difference?

You gotta be a computer geek just to understand the Linux description! 
While an ordinary human can read the Windows description and likely 
understand it.

Dave



On 10/22/2014 12:40 PM, Stuart Stevenson wrote:
 Gentlemen,
 I guess I was not clearly expressing myself.
 This may be a little more direct.
 I don't see ANY competition between Mach and LinuxCNC. When you compare the
 quality of apple to the quality of oranges any argument fails.
 The competition between the new youngsters and old cnc guys does not
 exist either. When the youngsters need the capability of LinuxCNC then they
 will learn it and adopt it.
 I see service guys (here in Wichita) that will not 'consider' putting a
 garden variety PC on a machine tool. That would be heresy.
 It is difficult to get some of them to come in and service the commercial
 controls they specialize in.

 They will not even look at the LinuxCNC running in my shop. They will not
 discuss it with me. History of more than a decade of PC based solutions
 here (first with MDSI's OpenCNC installed in 1997 still running and then
 multiple LinuxCNC installs) has no sway in the argument.

 One consolation is they will not consider Mach either.

 All PC based solutions are lumped together in one trash bin.

 I do not mean to ignore progress in all other solutions. We need to improve
 the LinuxCNC solution. Not so it is more competitive with another solution
 but so the LinuxCNC users are more competitive with their competition. We
 can worry about what another solution has but if we don't have solutions
 that enhance LinuxCNC we will lose because it cannot be used profitably in
 industry.

 If the LinuxCNC community improves the solution then progress is made. The
 way I see it we need to show the installed base of users and techs LinuxCNC
 is a viable solution. Then we will have more competent people installing
 and using LinuxCNC. That will then allow the 'new' blood to learn how to
 make a real machine run.

 now this is 4 cents :)
 Stuart


 On Wed, Oct 22, 2014 at 11:11 AM, Kirk Wallace kwall...@wallacecompany.com
 wrote:

 On 10/22/2014 08:24 AM, Charles 

Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread andy pugh
On 22 October 2014 18:03, Pete Matos petefro...@gmail.com wrote:
 There are a lot of things that I was able to do
 on the Haas control that I would need to add custom work for in the
 linuxCNC control.

A list would be a good starting point.

I have wondered if a generic toolchanger is possible, a component that
takes a string such as Z10bout10bout21Bin11fmotor4
More thought is needed, but that would create HAL pin outputs of bit
type called out and out2, a bit Input called in1 and a float output
called motor
Then the component would send Z to G53 10 (this is actually the hard
part) set out1 to 0, set out2 to 1, wait for in1 to be set, then set
motor to 4..

Most toolchanges are probably made of fairly standard operations. But
then the capability of this would be almost identical to classic
ladder.

Hmm, thinking about it, how hard would it be for CL to drive axes
directly? Perhaps that would go a long way towards helping.


-- 
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http://www.ifixit.com/Manifesto

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Dave Cole
On 10/22/2014 1:40 PM, andy pugh wrote:
 Hmm, thinking about it, how hard would it be for CL to drive axes
 directly? Perhaps that would go a long way towards helping.

I think I have done what you are talking about.

The limit3 component was key.

CL can load a new position and limit3 controls the motion.

I believe I had the drives do the homing sequence on their own.

I was using step and direction servo drives with stepgens but I can't 
see why servos could not be used the same way.

I can probably find the hal configs if you would like to see it.

Dave



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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread jrmitchellj .
If those service techs understood what is really inside, at the core of
those expensive, name brand control systems!
Their job is to sell the end user module based repairs that cost several
thousands of dollars.
The commodity based solution, like a LinuxCNC installation, does not fit
that paradigm, and cannot support them.

Ray

--J. Ray Mitchell Jr.
jrmitche...@gmail.com
(818)324-7573


The things we admire in men, kindness and generosity, openness, honesty,
understanding and feeling are the concomitants of failure in our system.
And those traits we detest, sharpness, greed, acquisitiveness, meanness,
egotism and self-interest are the traits of success. And while men admire
the quality of the first they love the produce of the second.
-John Steinbeck, novelist, Nobel laureate (1902-1968)


On Wed, Oct 22, 2014 at 9:40 AM, Stuart Stevenson stus...@gmail.com wrote:

 Gentlemen,
 I guess I was not clearly expressing myself.
 This may be a little more direct.
 I don't see ANY competition between Mach and LinuxCNC. When you compare the
 quality of apple to the quality of oranges any argument fails.
 The competition between the new youngsters and old cnc guys does not
 exist either. When the youngsters need the capability of LinuxCNC then they
 will learn it and adopt it.
 I see service guys (here in Wichita) that will not 'consider' putting a
 garden variety PC on a machine tool. That would be heresy.
 It is difficult to get some of them to come in and service the commercial
 controls they specialize in.

 They will not even look at the LinuxCNC running in my shop. They will not
 discuss it with me. History of more than a decade of PC based solutions
 here (first with MDSI's OpenCNC installed in 1997 still running and then
 multiple LinuxCNC installs) has no sway in the argument.

 One consolation is they will not consider Mach either.

 All PC based solutions are lumped together in one trash bin.

 I do not mean to ignore progress in all other solutions. We need to improve
 the LinuxCNC solution. Not so it is more competitive with another solution
 but so the LinuxCNC users are more competitive with their competition. We
 can worry about what another solution has but if we don't have solutions
 that enhance LinuxCNC we will lose because it cannot be used profitably in
 industry.

 If the LinuxCNC community improves the solution then progress is made. The
 way I see it we need to show the installed base of users and techs LinuxCNC
 is a viable solution. Then we will have more competent people installing
 and using LinuxCNC. That will then allow the 'new' blood to learn how to
 make a real machine run.

 now this is 4 cents :)
 Stuart


 On Wed, Oct 22, 2014 at 11:11 AM, Kirk Wallace 
 kwall...@wallacecompany.com
 wrote:

  On 10/22/2014 08:24 AM, Charles Buckley wrote:
  ... snip
 
   You want people to adopt LinuxCNC? You have to tie it to a new machine
  that
   is cutting edge, then bill it as open source. Right now, Instructables
 is
  ... snip
 
  Hows about:
  http://www.tormach.com/product_lathe.html
 
  --
  Kirk Wallace
  http://www.wallacecompany.com/machine_shop/
  http://www.wallacecompany.com/E45/
 
 
 
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Pete Matos
unfortunately that is completely accurate.  There is BIG money in keeping
the commercial controls proprietary and away from the open source cheap and
free options. In my view that is never gonna change but what it does do is
make THOUSANDS of nice used machines available for scrap prices just
because the owner got sick and tired of dumping umpteen thousands of
dollars into a control that is less than a decade old or so. It is a
vicious cycle not all that unlike the cellphone wars and PC wars we see in
other avenues. People gotta make money tho so I can't fault them. I would
not want someone to rip the carpet out from underneath my feet either if I
had ownership and royalties coming in from a system I built and sold.  It's
the nature of things nowadays it seems.

Pete


On Wed, Oct 22, 2014 at 3:35 PM, jrmitchellj . jrmitche...@gmail.com
wrote:

 If those service techs understood what is really inside, at the core of
 those expensive, name brand control systems!
 Their job is to sell the end user module based repairs that cost several
 thousands of dollars.
 The commodity based solution, like a LinuxCNC installation, does not fit
 that paradigm, and cannot support them.

 Ray

 --J. Ray Mitchell Jr.
 jrmitche...@gmail.com
 (818)324-7573


 The things we admire in men, kindness and generosity, openness, honesty,
 understanding and feeling are the concomitants of failure in our system.
 And those traits we detest, sharpness, greed, acquisitiveness, meanness,
 egotism and self-interest are the traits of success. And while men admire
 the quality of the first they love the produce of the second.
 -John Steinbeck, novelist, Nobel laureate (1902-1968)


 On Wed, Oct 22, 2014 at 9:40 AM, Stuart Stevenson stus...@gmail.com
 wrote:

  Gentlemen,
  I guess I was not clearly expressing myself.
  This may be a little more direct.
  I don't see ANY competition between Mach and LinuxCNC. When you compare
 the
  quality of apple to the quality of oranges any argument fails.
  The competition between the new youngsters and old cnc guys does not
  exist either. When the youngsters need the capability of LinuxCNC then
 they
  will learn it and adopt it.
  I see service guys (here in Wichita) that will not 'consider' putting a
  garden variety PC on a machine tool. That would be heresy.
  It is difficult to get some of them to come in and service the commercial
  controls they specialize in.
 
  They will not even look at the LinuxCNC running in my shop. They will not
  discuss it with me. History of more than a decade of PC based solutions
  here (first with MDSI's OpenCNC installed in 1997 still running and then
  multiple LinuxCNC installs) has no sway in the argument.
 
  One consolation is they will not consider Mach either.
 
  All PC based solutions are lumped together in one trash bin.
 
  I do not mean to ignore progress in all other solutions. We need to
 improve
  the LinuxCNC solution. Not so it is more competitive with another
 solution
  but so the LinuxCNC users are more competitive with their competition. We
  can worry about what another solution has but if we don't have solutions
  that enhance LinuxCNC we will lose because it cannot be used profitably
 in
  industry.
 
  If the LinuxCNC community improves the solution then progress is made.
 The
  way I see it we need to show the installed base of users and techs
 LinuxCNC
  is a viable solution. Then we will have more competent people installing
  and using LinuxCNC. That will then allow the 'new' blood to learn how to
  make a real machine run.
 
  now this is 4 cents :)
  Stuart
 
 
  On Wed, Oct 22, 2014 at 11:11 AM, Kirk Wallace 
  kwall...@wallacecompany.com
  wrote:
 
   On 10/22/2014 08:24 AM, Charles Buckley wrote:
   ... snip
  
You want people to adopt LinuxCNC? You have to tie it to a new
 machine
   that
is cutting edge, then bill it as open source. Right now,
 Instructables
  is
   ... snip
  
   Hows about:
   http://www.tormach.com/product_lathe.html
  
   --
   Kirk Wallace
   http://www.wallacecompany.com/machine_shop/
   http://www.wallacecompany.com/E45/
  
  
  
 
 --
   ___
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   Emc-users@lists.sourceforge.net
   https://lists.sourceforge.net/lists/listinfo/emc-users
  
 
 
 
  --
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  If you are not the addressee then my consent is not given for you to read
  this email furthermore it is my wish you would close this without saving
 or
  reading, and cease and desist from saving or opening my private
  correspondence.
  Thank you for honoring my wish.
 
 
 --
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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread jrmitchellj .
As an example of what I am talking about, a couple of years ago, I  had a
film scanner, costing new several hundreds of thousand of dollars, fail.
The service tech came out and stated a box in the system had failed, and
would cost $6500 + labor to replace.  I sent him home!
I pulled the box out of the system, opened it up to find a Pentium 5 SBC,
and several servo control boards (that I looked up on the internet). On
close inspection, I found that the fan on the Pentium heat sink had
failed.  I pulled the chip out of the socket, and it showed that the magic
smoke had leaked out due to excessive heat.  I found one on Ebay, ordered
it, got for less than $7, delivered.
Installed it, put everything back together, and tested.
SUCCESS!

Moral of the story: many systems are put together with commodity parts and
made to look like proprietary systems with custom software!

I put my LinuxCNC system together, inside of a high end PC case,  and made
it look like my own proprietary system.  Cables out the bottom to the
steppers  sensors.  Mounted it on the same brackets that the 70's era NC
controller previously occupied,  did a small customization of the axis
screens, and nobody is any wiser that it is not an expensive, commercial
controller.   It is used by a high school robotics team.


Ray

--J. Ray Mitchell Jr.
jrmitche...@gmail.com
(818)324-7573


The things we admire in men, kindness and generosity, openness, honesty,
understanding and feeling are the concomitants of failure in our system.
And those traits we detest, sharpness, greed, acquisitiveness, meanness,
egotism and self-interest are the traits of success. And while men admire
the quality of the first they love the produce of the second.
-John Steinbeck, novelist, Nobel laureate (1902-1968)


On Wed, Oct 22, 2014 at 12:46 PM, Pete Matos petefro...@gmail.com wrote:

 unfortunately that is completely accurate.  There is BIG money in keeping
 the commercial controls proprietary and away from the open source cheap and
 free options. In my view that is never gonna change but what it does do is
 make THOUSANDS of nice used machines available for scrap prices just
 because the owner got sick and tired of dumping umpteen thousands of
 dollars into a control that is less than a decade old or so. It is a
 vicious cycle not all that unlike the cellphone wars and PC wars we see in
 other avenues. People gotta make money tho so I can't fault them. I would
 not want someone to rip the carpet out from underneath my feet either if I
 had ownership and royalties coming in from a system I built and sold.  It's
 the nature of things nowadays it seems.

 Pete


 On Wed, Oct 22, 2014 at 3:35 PM, jrmitchellj . jrmitche...@gmail.com
 wrote:

  If those service techs understood what is really inside, at the core of
  those expensive, name brand control systems!
  Their job is to sell the end user module based repairs that cost several
  thousands of dollars.
  The commodity based solution, like a LinuxCNC installation, does not fit
  that paradigm, and cannot support them.
 
  Ray
 
  --J. Ray Mitchell Jr.
  jrmitche...@gmail.com
  (818)324-7573
 
 
  The things we admire in men, kindness and generosity, openness, honesty,
  understanding and feeling are the concomitants of failure in our system.
  And those traits we detest, sharpness, greed, acquisitiveness, meanness,
  egotism and self-interest are the traits of success. And while men admire
  the quality of the first they love the produce of the second.
  -John Steinbeck, novelist, Nobel laureate (1902-1968)
 
 
  On Wed, Oct 22, 2014 at 9:40 AM, Stuart Stevenson stus...@gmail.com
  wrote:
 
   Gentlemen,
   I guess I was not clearly expressing myself.
   This may be a little more direct.
   I don't see ANY competition between Mach and LinuxCNC. When you compare
  the
   quality of apple to the quality of oranges any argument fails.
   The competition between the new youngsters and old cnc guys does
 not
   exist either. When the youngsters need the capability of LinuxCNC then
  they
   will learn it and adopt it.
   I see service guys (here in Wichita) that will not 'consider' putting a
   garden variety PC on a machine tool. That would be heresy.
   It is difficult to get some of them to come in and service the
 commercial
   controls they specialize in.
  
   They will not even look at the LinuxCNC running in my shop. They will
 not
   discuss it with me. History of more than a decade of PC based solutions
   here (first with MDSI's OpenCNC installed in 1997 still running and
 then
   multiple LinuxCNC installs) has no sway in the argument.
  
   One consolation is they will not consider Mach either.
  
   All PC based solutions are lumped together in one trash bin.
  
   I do not mean to ignore progress in all other solutions. We need to
  improve
   the LinuxCNC solution. Not so it is more competitive with another
  solution
   but so the LinuxCNC users are more competitive with their competition.
 We
   can worry 

Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Charles Steinkuehler
On 10/22/2014 12:38 PM, Dave Cole wrote:
 
 LinuxCNC is constantly being developed and redeveloped.   Do you see any 
 derivation of Mach3/4 being used on 3D printers.   No.

To be fair, some 3D printers *DO* run Mach.  AFAIK, it's not that many,
and mostly the retrofit sort of printer where someone attaches an
extruder to the business end of an existing mill (known as a Rep-Strap
by the 3D printer folks), but they are out there, and it's not really
any more or less hassle to use Mach than LinuxCNC (both support normal
gcode, are confused by the RepRap flavor gcode, need some sort of file
translation to get things working, and are not without sharp edges).

I think LinuxCNC is overall a better fit than Mach for the Maker /
Hacker crowd because:

* It's open source (this is a *BIG* deal with most makers)

* Most of the maker folks have experience with Linux, or at least aren't
scared of it

* LinuxCNC is far more powerful and configurable than Mach or the other
machine control options (think Linux is hard?  Try writing real-time
microcontroller firmware for an AVR based Arduino that's heavily CPU
bound!).

I'm working on beating the drum (with the last point especially), but
it's hard to convince folks of what they're missing (halscope, run time
editable configurations, etc) when they are used to having to compile
firmware to do something like change the axis gain.  sigh

-- 
Charles Steinkuehler
char...@steinkuehler.net



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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Dave Cole
To be fair, some 3D printers *DO* run Mach.

I didn't know that, thanks for correcting me.

How are they doing temperature control with Mach3 ??  Or are they not doing 
that.

Dave



On 10/22/2014 4:24 PM, Charles Steinkuehler wrote:
 On 10/22/2014 12:38 PM, Dave Cole wrote:
 LinuxCNC is constantly being developed and redeveloped.   Do you see any
 derivation of Mach3/4 being used on 3D printers.   No.
 To be fair, some 3D printers *DO* run Mach.  AFAIK, it's not that many,
 and mostly the retrofit sort of printer where someone attaches an
 extruder to the business end of an existing mill (known as a Rep-Strap
 by the 3D printer folks), but they are out there, and it's not really
 any more or less hassle to use Mach than LinuxCNC (both support normal
 gcode, are confused by the RepRap flavor gcode, need some sort of file
 translation to get things working, and are not without sharp edges).

 I think LinuxCNC is overall a better fit than Mach for the Maker /
 Hacker crowd because:

 * It's open source (this is a *BIG* deal with most makers)

 * Most of the maker folks have experience with Linux, or at least aren't
 scared of it

 * LinuxCNC is far more powerful and configurable than Mach or the other
 machine control options (think Linux is hard?  Try writing real-time
 microcontroller firmware for an AVR based Arduino that's heavily CPU
 bound!).

 I'm working on beating the drum (with the last point especially), but
 it's hard to convince folks of what they're missing (halscope, run time
 editable configurations, etc) when they are used to having to compile
 firmware to do something like change the axis gain.  sigh



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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Charles Steinkuehler
On 10/22/2014 3:40 PM, Dave Cole wrote:
 To be fair, some 3D printers *DO* run Mach.
 
 I didn't know that, thanks for correcting me.
 
 How are they doing temperature control with Mach3 ??  Or are they not doing 
 that.

I believe most of the RepStrap style mill refits use off-the-shelf
stand-alone temperature controllers for the exturder.

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread John Dammeyer
I have a JGRO style CNC router with the router temporarily removed and an
extruder in its place.  I use MACH3 to run the extruder and have external
temperature controllers for the heater.
It works.  It's not the best by any means.  It's not as fast as the reprap
products simply because the mass of the gantry is large enough that the
rapid movements required for extruding set up quite the shaking.  But that's
nothing to do with MACH or any other CNC product but more the size of the
JGRO.  I'm sure you could mount an extruder in place of the plasma torch on
a 8'x4' plasma cutter but the speeds just won't be there compared to the
lightweight size 23 based repraps.
BTW, I use the A axis for feed.
John Dammeyer

 -Original Message-
 From: Charles Steinkuehler [mailto:char...@steinkuehler.net]
 Sent: October-22-14 2:01 PM
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] part 2 - Mach3 to LinuxCNC
 
 On 10/22/2014 3:40 PM, Dave Cole wrote:
  To be fair, some 3D printers *DO* run Mach.
 
  I didn't know that, thanks for correcting me.
 
  How are they doing temperature control with Mach3 ??  Or are they not
 doing that.
 
 I believe most of the RepStrap style mill refits use off-the-shelf
 stand-alone temperature controllers for the exturder.
 
 --
 Charles Steinkuehler
 char...@steinkuehler.net



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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread andy pugh
On 22 October 2014 21:24, Charles Steinkuehler char...@steinkuehler.net wrote:

 I'm working on beating the drum (with the last point especially), but
 it's hard to convince folks of what they're missing (halscope, run time
 editable configurations, etc) when they are used to having to compile
 firmware to do something like change the axis gain.  sigh

To be fair, with an Arduino recompiling the firmware is
indistinguishable from uploading the changes from the PC to the box
so it isn't the chore it sounds like.

The BIG thing is that you really can't see what is going on inside an
Arduino, unless you get really creative with leds and morse. :-)

-- 
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http://www.ifixit.com/Manifesto

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Dave Cole
On 10/22/2014 6:10 PM, andy pugh wrote:
 unless you get really creative with leds and morse.:-)

Morse ...as in Morse Code??   8-O

So a command line would be a luxury??

Yeah.. and now I remember why I have avoided Arduinos..

Dave

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread andy pugh
On 23 October 2014 01:19, Dave Cole linuxcncro...@gmail.com wrote:

 So a command line would be a luxury??

Well, to be fair you can output to a serial log, unless you are using
those pins for something else, but there is no OS, it really is just a
uP doing a job.

 Yeah.. and now I remember why I have avoided Arduinos..

They have their uses. It's almost not worth building any sort of
one-off digital (or limited analogue) circuit any more when you can
buy an Arduino for a few pounds. And if you change your mind, it is
programming, not soldering.

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http://www.ifixit.com/Manifesto

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread John Dammeyer
It's not so much an Arduino as a small embedded processor be it a PIC,
ATMEL, TI, etc...

We've become spoiled by our telephones.  My iPhone has more storage, memory
and I believe runs faster than the AMDAHL 470 computer I used in University.
Yet that AMDAHL supported over 350 users on terminals.

My first exposure to Unix was  PDP-11 with 64K words of memory.  Nowhere
near what I have on my BeagleBone Black but the BeagleBone does run a
version of LinuxCNC although I have yet to try it on the JGRO router.

But note that EMC has to run a particular real time variant of Linux in
order to do the CNC.  That writing code on a Linux based system to create a
pulse stream to run GE-35 Christmas Lights is pretty well impossible without
the real time Linux and then the programmer needs in depth knowledge of the
OS.  Contrast that to any of the small 8 or 16 bit processor and the project
is dirt simple.

John Dammeyer


 -Original Message-
 From: andy pugh [mailto:bodge...@gmail.com]
 Sent: October-22-14 5:59 PM
 To: Enhanced Machine Controller (EMC)
 Subject: Re: [Emc-users] part 2 - Mach3 to LinuxCNC
 
 
 On 23 October 2014 01:19, Dave Cole linuxcncro...@gmail.com wrote:
 
  So a command line would be a luxury??
 
 Well, to be fair you can output to a serial log, unless you are using
 those pins for something else, but there is no OS, it really is just a
 uP doing a job.
 
  Yeah.. and now I remember why I have avoided Arduinos..
 
 They have their uses. It's almost not worth building any sort of
 one-off digital (or limited analogue) circuit any more when you can
 buy an Arduino for a few pounds. And if you change your mind, it is
 programming, not soldering.
 
 --
 atp
 If you can't fix it, you don't own it.
 http://www.ifixit.com/Manifesto
 


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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread andy pugh
On 23 October 2014 02:22, John Dammeyer jo...@autoartisans.com wrote:
 It's not so much an Arduino as a small embedded processor be it a PIC,
 ATMEL, TI, etc...

Yes. However Arduino just needs a USB cable rather an a JTAG or
equivalent programmer, and you can program it in C rather an PIC
machine code or whatever.
It is much cheaper to use the standalone chips, but when an Arduino
Nano is $5 I can't be bothered.

 My first exposure to Unix was  PDP-11 with 64K words of memory.

I was using a PDP for a real-time control task two years ago. It still
did the same job as when it was installed in 1982. (running an engine
dyno)

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atp
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http://www.ifixit.com/Manifesto

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Re: [Emc-users] part 2 - Mach3 to LinuxCNC

2014-10-22 Thread Gregg Eshelman
On 10/22/2014 10:40 AM, Stuart Stevenson wrote:

 I see service guys (here in Wichita) that will not 'consider' putting a
 garden variety PC on a machine tool. That would be heresy.
 It is difficult to get some of them to come in and service the commercial
 controls they specialize in.

 They will not even look at the LinuxCNC running in my shop. They will not
 discuss it with me. History of more than a decade of PC based solutions
 here (first with MDSI's OpenCNC installed in 1997 still running and then
 multiple LinuxCNC installs) has no sway in the argument.

 One consolation is they will not consider Mach either.

 All PC based solutions are lumped together in one trash bin.

I wonder what they'd have to say about the series of CNC turret punch 
presses made by Strippit that used a Macintosh IIcx as the control 
computer? The proprietary NuBus hardware and the software will 
(supposedly) only work with a Macintosh IIcx.

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