Re: [Biofuel] Soap aerated concrete

2005-02-21 Thread Keith Addison



http://wwia.org/pipermail/biofuel/Week-of-Mon-20050214/005984.html
[Biofuel] Soap  aerated concrete



Met  dank en vriendelijke groet,
Pieter Koole
Netherlands

- Original Message -
From: Martin K [EMAIL PROTECTED]
To: [EMAIL PROTECTED]
Sent: Friday, February 18, 2005 11:46 PM
Subject: Re: [Biofuel] Soap  aerated concrete




 Keith Addison wrote:
  Hi Martin
 
  Hi Keith et al,
  I used Perlite mixed with refractory cement in my aluminum casting
  furnace. The walls saw temperatures surpassing 2000F, it was working
  well. The mixture was 50/50, and the perlite is very light-weight,
  reducing the overall mass of the structure.
  --
  Martin K
 
 
  Perlite gives very similar results to rice husk ash. Michael Allen and I
  discussed Perlite in this context when I made that page on rice husk
  ash. You used the same ratio of cement as I do with RHA, after trying it
  20 different ways in tests.
 
  Regards
 
  Keith
 

 I wouldn't mind using RHA for such a thing, but I don't think I'm within
 1000 miles of a rice field.


 --
 Martin K
 http://wwia.org/sgroup/biofuel/


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Re: [Biofuel] Soap aerated concrete

2005-02-21 Thread Pat Straley

Keith,
Perlite is a generic term for naturally occurring siliceous rock.  I am most 
familiar with the expanded form which I use as packing to hold my dormant, 
tropical plants during winter storage.  Check out http:wwwmperlite.net
Regards,
Pat

Keith wrote:
“What is perlite?”
Sent via BlackBerry from EarthLink 
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[Biofuel] Soap aerated concrete

2005-02-21 Thread Keith Addison




Keith,
Perlite is a generic term for naturally occurring siliceous rock.  I 
am most familiar with the expanded form which I use as packing to 
hold my dormant, tropical plants during winter storage.  Check out 
http:wwwmperlite.net

Regards,
Pat


Well, thanks anyway Pat, but, um...


Keith wrote:


No I didn't, Pieter Koole did. On the contrary, I provided one of the 
explanations the first time someone asked, and this time round I 
provided the archives link to that explanation - THAT is what I 
wrote. See:

http://wwia.org/pipermail/biofuel/Week-of-Mon-20050221/006170.html
[Biofuel] Soap  aerated concrete

This is always happening, here and on other lists. Members forward 
news reports and, though their reason for forwarding them might be 
strong disagreement rather than endorsement, they get accused of 
having written them because other members' non-smart emailers are 
defaulted to quote the previous message by starting with the sender's 
name followed by wrote. Someone's going to get sued over this one 
of these days.


PLEASE, if your emailer does this, reset it! Thankyou!

Keith



What is perlite?
Sent via BlackBerry from EarthLink Wireless.


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Re: [Biofuel] Soap aerated concrete

2005-02-21 Thread DHAJOGLO

Martin,

I wouldn't mind using RHA for such a thing, but I don't think I'm within
1000 miles of a rice field.


--
Martin K

Are you anywhere near Minnesota?  We have quite the rice industry here.  After 
all these posts I though I might look into it this summer.


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Re: [Biofuel] Soap aerated concrete

2005-02-20 Thread Pieter Koole

What is Perlite ?

Met  dank en vriendelijke groet,
Pieter Koole
Netherlands

- Original Message -
From: Martin K [EMAIL PROTECTED]
To: [EMAIL PROTECTED]
Sent: Friday, February 18, 2005 11:46 PM
Subject: Re: [Biofuel] Soap  aerated concrete




 Keith Addison wrote:
  Hi Martin
 
  Hi Keith et al,
  I used Perlite mixed with refractory cement in my aluminum casting
  furnace. The walls saw temperatures surpassing 2000F, it was working
  well. The mixture was 50/50, and the perlite is very light-weight,
  reducing the overall mass of the structure.
  --
  Martin K
 
 
  Perlite gives very similar results to rice husk ash. Michael Allen and I
  discussed Perlite in this context when I made that page on rice husk
  ash. You used the same ratio of cement as I do with RHA, after trying it
  20 different ways in tests.
 
  Regards
 
  Keith
 

 I wouldn't mind using RHA for such a thing, but I don't think I'm within
 1000 miles of a rice field.


 --
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 http://wwia.org/sgroup/biofuel/
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Re: [Biofuel] Soap aerated concrete

2005-02-18 Thread Martin K



Keith Addison wrote:

Hi Martin


Hi Keith et al,
I used Perlite mixed with refractory cement in my aluminum casting 
furnace. The walls saw temperatures surpassing 2000F, it was working 
well. The mixture was 50/50, and the perlite is very light-weight, 
reducing the overall mass of the structure.

--
Martin K



Perlite gives very similar results to rice husk ash. Michael Allen and I 
discussed Perlite in this context when I made that page on rice husk 
ash. You used the same ratio of cement as I do with RHA, after trying it 
20 different ways in tests.


Regards

Keith



I wouldn't mind using RHA for such a thing, but I don't think I'm within 
1000 miles of a rice field.



--
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http://wwia.org/sgroup/biofuel/
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Re: [Biofuel] Soap aerated concrete

2005-02-15 Thread John Miggins


polystyrene pellets into his concrete mix.  You know the shipping peanuts. 
However he had to cut them down to about the size of MM's



John Miggins
Harvest Solar  Wind Power
renewable solutions to everyday needs
www.harvest-energy.com
Phone/Fax 918-743-2299
Cell: 918-521-6223

- Original Message - 
From: Greg Harbican [EMAIL PROTECTED]

To: [EMAIL PROTECTED]
Sent: Monday, February 14, 2005 3:03 PM
Subject: Re: [Biofuel] Soap  aerated concrete



I don't know about using soap, but, professionals make it by mixing in
aluminum chips.

The aluminum reacts with the calcium hydroxide, and produces aluminum
hydroxide and H2 gas.

Greg H.

- Original Message - 
From: Doug Foskey [EMAIL PROTECTED]

To: [EMAIL PROTECTED]
Sent: Monday, February 14, 2005 12:52
Subject: [Biofuel] Soap  aerated concrete


Hi,
I am searching for information on making aerated concrete. For those
interested, basically foam is added to a mortar mix, and the mortar can be
up
to double the quantity, with reduced strength, but added insulation.
This is achieved with an organic soap (from what I have found), but I was
wondering if anyone had seen info on using home made soap?

http://pelagic.wavyhill.xsmail.com/cellcrete_how.html is a site I found
with
a home made processor


From my search on the web, protein hydrolisation seems to be the

soap/additive
that is used for making the foam. I have not found any more info on how 
this

is made though.

Can anyone help me??

regards Doug

(I am interested in making tilt up concrete panels for a building.)
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Re: [Biofuel] Soap aerated concrete

2005-02-15 Thread Keith Addison




Hi Keith et al,
I used Perlite mixed with refractory cement in my aluminum casting 
furnace. The walls saw temperatures surpassing 2000F, it was working 
well. The mixture was 50/50, and the perlite is very light-weight, 
reducing the overall mass of the structure.

--
Martin K


Perlite gives very similar results to rice husk ash. Michael Allen 
and I discussed Perlite in this context when I made that page on rice 
husk ash. You used the same ratio of cement as I do with RHA, after 
trying it 20 different ways in tests.


Regards

Keith




Keith Addison wrote:

Hi Doug

Nothing to do with soap, but do you know about this?

http://journeytoforever.org/at_woodstove-allen.html
Rice-husk stoves - Appropriate technology: Journey to Forever

This stuff is great! We're using it to build charcoal-burning 
stoves, it's an excellent insulator. Have a look at this picture:


http://journeytoforever.org/bflpics/rhahand2.jpg

Those coals are really hot!

Reduced strength, as you say, but we find that a mix of 1:3 up to 
1:1 cement to rice husk ash by weight is pretty strong, and since 
the RHA is much lighter than the cement, in fact you don't use a 
lot of cement. It's a bit like pumice or something. Doesn't weigh 
very much.


The rice husk burner works very well, but if you want to put it in 
a 55-gal/200 litre oil drum, as we did, you'll have to make the 
cage slightly smaller.




Hi,
I am searching for information on making aerated concrete. For those
interested, basically foam is added to a mortar mix, and the 
mortar can be up

to double the quantity, with reduced strength, but added insulation.
This is achieved with an organic soap (from what I have found), but I was
wondering if anyone had seen info on using home made soap?

http://pelagic.wavyhill.xsmail.com/cellcrete_how.html is a site 
I found with

a home made processor

From my search on the web, protein hydrolisation seems to be the 
soap/additive

that is used for making the foam. I have not found any more info on how this
is made though.

Can anyone help me??

regards Doug

(I am interested in making tilt up concrete panels for a building.)


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Re: [Biofuel] Soap aerated concrete

2005-02-15 Thread Doug Foskey

The process you mention is the process to make Hebel. The problem with using 
that process, is you need heat (ie Autoclave), and the product is reactive, 
so requires epoxy coated re-inforcing.
  The process I am interested in uses externally generated bubbles of less 
than 1mm diameter, mixed with (fine sand) mortar. This creates a product 
similar to Hebel, but with better (from my searching, anyway) water 
properties. (Hebel cannot be wet as it looses strength)
  Proper aerated concrete retains much of the strength of normal concrete.

regards Doug

On Tuesday 15 February 2005 8:03, Greg  Harbican wrote:
 I don't know about using soap, but, professionals make it by mixing in
 aluminum chips.

 The aluminum reacts with the calcium hydroxide, and produces aluminum
 hydroxide and H2 gas.

 Greg H.

 - Original Message -
 From: Doug Foskey [EMAIL PROTECTED]
 To: [EMAIL PROTECTED]
 Sent: Monday, February 14, 2005 12:52
 Subject: [Biofuel] Soap  aerated concrete


 Hi,
  I am searching for information on making aerated concrete. For those
 interested, basically foam is added to a mortar mix, and the mortar can be
 up
 to double the quantity, with reduced strength, but added insulation.
  This is achieved with an organic soap (from what I have found), but I was
 wondering if anyone had seen info on using home made soap?

 http://pelagic.wavyhill.xsmail.com/cellcrete_how.html is a site I found
 with
 a home made processor

 From my search on the web, protein hydrolisation seems to be the

 soap/additive
 that is used for making the foam. I have not found any more info on how
 this is made though.

  Can anyone help me??

 regards Doug

 (I am interested in making tilt up concrete panels for a building.)
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Re: [Biofuel] Soap aerated concrete

2005-02-15 Thread Doug Foskey

No problem, Caroline. I would be more likely to posr any results on the list, 
as there are others probably interested. Others are welcome to use the Delete 
key!

regards Doug

(I really like the group because we have such diverse interests  views!)

On Tuesday 15 February 2005 7:33, grahams wrote:
 At 02:52 PM 2/14/2005, you wrote:
 Hi,
   I am searching for information on making aerated concrete. For those
 interested, basically foam is added to a mortar mix, and the mortar can be
  up to double the quantity, with reduced strength, but added insulation.
  This is achieved with an organic soap (from what I have found), but I was
  wondering if anyone had seen info on using home made soap?

 There are many recipes for how people make/use homemade soap for dishes. I
 would suggest you make a batch of concrete as the directions state to get
 an idea how the consistency is supposed to be at each stage and then
 experiment substituting with homemade soap -whatever recipe you decide to
 use.  Perhaps you will need to adjust your soap recipe (or quantities
 needed)  to end up with a similar outcome.

 I would love to hear of your results, email me privately if you don't mind
 when you experiment.

 Caroline

 Caroline

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Re: [Biofuel] Soap aerated concrete

2005-02-15 Thread Guag Meister

Hi All ;

Could I ask a stupid question?  What is Perlite?

Best Regards,
Peter G.
Thailand

--- Keith Addison [EMAIL PROTECTED] wrote:

 Hi Martin
 
 Hi Keith et al,
 I used Perlite mixed with refractory cement in my
 aluminum casting 
 furnace. The walls saw temperatures surpassing
 2000F, it was working 
 well. The mixture was 50/50, and the perlite is
 very light-weight, 
 reducing the overall mass of the structure.
 --
 Martin K
 
 Perlite gives very similar results to rice husk ash.
 Michael Allen 
 and I discussed Perlite in this context when I made
 that page on rice 
 husk ash. You used the same ratio of cement as I do
 with RHA, after 
 trying it 20 different ways in tests.
 
 Regards
 
 Keith
 
 
 
 Keith Addison wrote:
 Hi Doug
 
 Nothing to do with soap, but do you know about
 this?
 

http://journeytoforever.org/at_woodstove-allen.html
 Rice-husk stoves - Appropriate technology: Journey
 to Forever
 
 This stuff is great! We're using it to build
 charcoal-burning 
 stoves, it's an excellent insulator. Have a look
 at this picture:
 
 http://journeytoforever.org/bflpics/rhahand2.jpg
 
 Those coals are really hot!
 
 Reduced strength, as you say, but we find that a
 mix of 1:3 up to 
 1:1 cement to rice husk ash by weight is pretty
 strong, and since 
 the RHA is much lighter than the cement, in fact
 you don't use a 
 lot of cement. It's a bit like pumice or
 something. Doesn't weigh 
 very much.
 
 The rice husk burner works very well, but if you
 want to put it in 
 a 55-gal/200 litre oil drum, as we did, you'll
 have to make the 
 cage slightly smaller.
 
 
 Hi,
 I am searching for information on making aerated
 concrete. For those
 interested, basically foam is added to a mortar
 mix, and the 
 mortar can be up
 to double the quantity, with reduced strength,
 but added insulation.
 This is achieved with an organic soap (from what
 I have found), but I was
 wondering if anyone had seen info on using home
 made soap?
 

http://pelagic.wavyhill.xsmail.com/cellcrete_how.html
 is a site 
 I found with
 a home made processor
 
  From my search on the web, protein
 hydrolisation seems to be the 
 soap/additive
 that is used for making the foam. I have not
 found any more info on how this
 is made though.
 
 Can anyone help me??
 
 regards Doug
 
 (I am interested in making tilt up concrete
 panels for a building.)
 
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 http://infoarchive.net/sgroup/biofuel/
 




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Re: [Biofuel] Soap aerated concrete

2005-02-15 Thread Phillip Wolfe

Perlites and found with the Borates and all part of
the volcanic geological evolution. We have a lot of
Perlites in our Sierra Nevadas in California. Same
with borates (borax).  Borates, perlites, colemanites,
- all that stuff can be found anywhere you have an
escarpment of raised mountains due to ancient volcanic
magma scarns and earthquake activity especially next
to an arid desert bowl. 

What is Perlite? 
http://www.perlite.info/hbk/0034409.htm
Perlite is not a trade name but a generic term for
naturally occurring siliceous volcanic rock. The
distinguishing feature which sets perlite apart from
other volcanic glasses is that when heated to a
suitable point in its softening range, it expands from
four to twenty times its original volume.

This expansion process is due to the presence of two
to six percent combined water in the crude perlite
rock. When quickly heated to above 1600 F (870 C) the
crude rock pops in a manner similar to popcorn as the
combined water vaporizes and creates countless tiny
bubbles in the softened glassy particles. It is these
tiny glass-sealed bubbles which account for the
amazing lightweight and other exceptional physical
properties of expanded perlite.

The expansion process also creates one of perlite's
most distinguishing characteristics: its white color.
While the crude perlite rock may range from
transparent to light gray to glossy black, the color
of expanded perlite ranges from snowy white to grayish
white.

Expanded perlite can be manufactured to weigh from 2
lbs/ft3 (32 kg/m3) to 15 lb/ft3 (240 kg/m3) making it
adaptable for numerous uses, including filtration,
horticultural applications, insulation, inert carriers
and a multitude of filler applications.


--- Guag Meister [EMAIL PROTECTED] wrote:

 Hi All ;
 
 Could I ask a stupid question?  What is Perlite?
 
 Best Regards,
 Peter G.
 Thailand
 
 --- Keith Addison [EMAIL PROTECTED]
 wrote:
 
  Hi Martin
  
  Hi Keith et al,
  I used Perlite mixed with refractory cement in my
  aluminum casting 
  furnace. The walls saw temperatures surpassing
  2000F, it was working 
  well. The mixture was 50/50, and the perlite is
  very light-weight, 
  reducing the overall mass of the structure.
  --
  Martin K
  
  Perlite gives very similar results to rice husk
 ash.
  Michael Allen 
  and I discussed Perlite in this context when I
 made
  that page on rice 
  husk ash. You used the same ratio of cement as I
 do
  with RHA, after 
  trying it 20 different ways in tests.
  
  Regards
  
  Keith
  
  
  
  Keith Addison wrote:
  Hi Doug
  
  Nothing to do with soap, but do you know about
  this?
  
 

http://journeytoforever.org/at_woodstove-allen.html
  Rice-husk stoves - Appropriate technology:
 Journey
  to Forever
  
  This stuff is great! We're using it to build
  charcoal-burning 
  stoves, it's an excellent insulator. Have a look
  at this picture:
  
  http://journeytoforever.org/bflpics/rhahand2.jpg
  
  Those coals are really hot!
  
  Reduced strength, as you say, but we find that a
  mix of 1:3 up to 
  1:1 cement to rice husk ash by weight is pretty
  strong, and since 
  the RHA is much lighter than the cement, in fact
  you don't use a 
  lot of cement. It's a bit like pumice or
  something. Doesn't weigh 
  very much.
  
  The rice husk burner works very well, but if you
  want to put it in 
  a 55-gal/200 litre oil drum, as we did, you'll
  have to make the 
  cage slightly smaller.
  
  
  Hi,
  I am searching for information on making
 aerated
  concrete. For those
  interested, basically foam is added to a mortar
  mix, and the 
  mortar can be up
  to double the quantity, with reduced strength,
  but added insulation.
  This is achieved with an organic soap (from
 what
  I have found), but I was
  wondering if anyone had seen info on using home
  made soap?
  
 

http://pelagic.wavyhill.xsmail.com/cellcrete_how.html
  is a site 
  I found with
  a home made processor
  
   From my search on the web, protein
  hydrolisation seems to be the 
  soap/additive
  that is used for making the foam. I have not
  found any more info on how this
  is made though.
  
  Can anyone help me??
  
  regards Doug
  
  (I am interested in making tilt up concrete
  panels for a building.)
  
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Re: [Biofuel] Soap aerated concrete

2005-02-15 Thread Phillip Wolfe

Guag - 
One of my favoite borates is called Ulexite. Ulexite
is called a natural fiber optic by scientists and
TV rock by children. It exists in oxidized form as a
rock but you can see throught the rock because it
allows light to pass through its crystalline structure
- thus transmistting the light. Take a look:

http://www.gc.maricopa.edu/earthsci/imagearchive/ulexite.htm

The natural world is a great.

Phillip Wolfe

--- Phillip Wolfe [EMAIL PROTECTED] wrote:

 Perlites and found with the Borates and all part of
 the volcanic geological evolution. We have a lot of
 Perlites in our Sierra Nevadas in California. Same
 with borates (borax).  Borates, perlites,
 colemanites,
 - all that stuff can be found anywhere you have an
 escarpment of raised mountains due to ancient
 volcanic
 magma scarns and earthquake activity especially
 next
 to an arid desert bowl. 
 
 What is Perlite? 
 http://www.perlite.info/hbk/0034409.htm
 Perlite is not a trade name but a generic term for
 naturally occurring siliceous volcanic rock. The
 distinguishing feature which sets perlite apart from
 other volcanic glasses is that when heated to a
 suitable point in its softening range, it expands
 from
 four to twenty times its original volume.
 
 This expansion process is due to the presence of two
 to six percent combined water in the crude perlite
 rock. When quickly heated to above 1600 F (870 C)
 the
 crude rock pops in a manner similar to popcorn as
 the
 combined water vaporizes and creates countless tiny
 bubbles in the softened glassy particles. It is
 these
 tiny glass-sealed bubbles which account for the
 amazing lightweight and other exceptional physical
 properties of expanded perlite.
 
 The expansion process also creates one of perlite's
 most distinguishing characteristics: its white
 color.
 While the crude perlite rock may range from
 transparent to light gray to glossy black, the color
 of expanded perlite ranges from snowy white to
 grayish
 white.
 
 Expanded perlite can be manufactured to weigh from 2
 lbs/ft3 (32 kg/m3) to 15 lb/ft3 (240 kg/m3) making
 it
 adaptable for numerous uses, including filtration,
 horticultural applications, insulation, inert
 carriers
 and a multitude of filler applications.
 
 
 --- Guag Meister [EMAIL PROTECTED] wrote:
 
  Hi All ;
  
  Could I ask a stupid question?  What is Perlite?
  
  Best Regards,
  Peter G.
  Thailand
  
  --- Keith Addison [EMAIL PROTECTED]
  wrote:
  
   Hi Martin
   
   Hi Keith et al,
   I used Perlite mixed with refractory cement in
 my
   aluminum casting 
   furnace. The walls saw temperatures surpassing
   2000F, it was working 
   well. The mixture was 50/50, and the perlite is
   very light-weight, 
   reducing the overall mass of the structure.
   --
   Martin K
   
   Perlite gives very similar results to rice husk
  ash.
   Michael Allen 
   and I discussed Perlite in this context when I
  made
   that page on rice 
   husk ash. You used the same ratio of cement as I
  do
   with RHA, after 
   trying it 20 different ways in tests.
   
   Regards
   
   Keith
   
   
   
   Keith Addison wrote:
   Hi Doug
   
   Nothing to do with soap, but do you know about
   this?
   
  
 

http://journeytoforever.org/at_woodstove-allen.html
   Rice-husk stoves - Appropriate technology:
  Journey
   to Forever
   
   This stuff is great! We're using it to build
   charcoal-burning 
   stoves, it's an excellent insulator. Have a
 look
   at this picture:
   
  
 http://journeytoforever.org/bflpics/rhahand2.jpg
   
   Those coals are really hot!
   
   Reduced strength, as you say, but we find that
 a
   mix of 1:3 up to 
   1:1 cement to rice husk ash by weight is
 pretty
   strong, and since 
   the RHA is much lighter than the cement, in
 fact
   you don't use a 
   lot of cement. It's a bit like pumice or
   something. Doesn't weigh 
   very much.
   
   The rice husk burner works very well, but if
 you
   want to put it in 
   a 55-gal/200 litre oil drum, as we did, you'll
   have to make the 
   cage slightly smaller.
   
   
   Hi,
   I am searching for information on making
  aerated
   concrete. For those
   interested, basically foam is added to a
 mortar
   mix, and the 
   mortar can be up
   to double the quantity, with reduced
 strength,
   but added insulation.
   This is achieved with an organic soap (from
  what
   I have found), but I was
   wondering if anyone had seen info on using
 home
   made soap?
   
  
 

http://pelagic.wavyhill.xsmail.com/cellcrete_how.html
   is a site 
   I found with
   a home made processor
   
From my search on the web, protein
   hydrolisation seems to be the 
   soap/additive
   that is used for making the foam. I have not
   found any more info on how this
   is made though.
   
   Can anyone help me??
   
   regards Doug
   
   (I am interested in making tilt up concrete
   panels for a building.)
   
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Re: [Biofuel] Soap aerated concrete

2005-02-15 Thread Keith Addison



Perlite is made from a siliceous volcanic rock for  horticultural use 
and also for insulation. When heated to a suitable point in its 
softening range, it expands from four to twenty times its original 
volume. This expansion is due to the presence of two to six percent 
combined water in the crude perlite rock. When quickly heated to 
above 1600¡F (871¡C), the crude rock pops in a manner similar to 
popcorn as the combined water vaporizes and creates countless tiny 
bubbles which account for the amazing light weight and other 
exceptional physical properties of expanded perlite.


So it's very similar to rice husk ash, which, when properly prepared, 
consists mainly of myriad tiny glass bubbles.


A major difference is that Perlite is a product, rice husk is one of 
the world's most underutilised waste materials.


Perlite is very fragile and makes an unpleasant dust. Wear a 
breathing mask. Reject perlite of a suitable  grade can often be 
obtained free of charge (or at low cost) from the manufacturers.


Best wishes

Keith



Perlites and found with the Borates and all part of
the volcanic geological evolution. We have a lot of
Perlites in our Sierra Nevadas in California. Same
with borates (borax).  Borates, perlites, colemanites,
- all that stuff can be found anywhere you have an
escarpment of raised mountains due to ancient volcanic
magma scarns and earthquake activity especially next
to an arid desert bowl.

What is Perlite?
http://www.perlite.info/hbk/0034409.htm
Perlite is not a trade name but a generic term for
naturally occurring siliceous volcanic rock. The
distinguishing feature which sets perlite apart from
other volcanic glasses is that when heated to a
suitable point in its softening range, it expands from
four to twenty times its original volume.

This expansion process is due to the presence of two
to six percent combined water in the crude perlite
rock. When quickly heated to above 1600 F (870 C) the
crude rock pops in a manner similar to popcorn as the
combined water vaporizes and creates countless tiny
bubbles in the softened glassy particles. It is these
tiny glass-sealed bubbles which account for the
amazing lightweight and other exceptional physical
properties of expanded perlite.

The expansion process also creates one of perlite's
most distinguishing characteristics: its white color.
While the crude perlite rock may range from
transparent to light gray to glossy black, the color
of expanded perlite ranges from snowy white to grayish
white.

Expanded perlite can be manufactured to weigh from 2
lbs/ft3 (32 kg/m3) to 15 lb/ft3 (240 kg/m3) making it
adaptable for numerous uses, including filtration,
horticultural applications, insulation, inert carriers
and a multitude of filler applications.


--- Guag Meister [EMAIL PROTECTED] wrote:

 Hi All ;

 Could I ask a stupid question?  What is Perlite?

 Best Regards,
 Peter G.
 Thailand

 --- Keith Addison [EMAIL PROTECTED]
 wrote:

  Hi Martin
 
  Hi Keith et al,
  I used Perlite mixed with refractory cement in my
  aluminum casting
  furnace. The walls saw temperatures surpassing
  2000F, it was working
  well. The mixture was 50/50, and the perlite is
  very light-weight,
  reducing the overall mass of the structure.
  --
  Martin K
 
  Perlite gives very similar results to rice husk
 ash.
  Michael Allen
  and I discussed Perlite in this context when I
 made
  that page on rice
  husk ash. You used the same ratio of cement as I
 do
  with RHA, after
  trying it 20 different ways in tests.
 
  Regards
 
  Keith
 
 
 
  Keith Addison wrote:
  Hi Doug
  
  Nothing to do with soap, but do you know about
  this?
  
 

http://journeytoforever.org/at_woodstove-allen.html
  Rice-husk stoves - Appropriate technology:
 Journey
  to Forever
  
  This stuff is great! We're using it to build
  charcoal-burning
  stoves, it's an excellent insulator. Have a look
  at this picture:
  
  http://journeytoforever.org/bflpics/rhahand2.jpg
  
  Those coals are really hot!
  
  Reduced strength, as you say, but we find that a
  mix of 1:3 up to
  1:1 cement to rice husk ash by weight is pretty
  strong, and since
  the RHA is much lighter than the cement, in fact
  you don't use a
  lot of cement. It's a bit like pumice or
  something. Doesn't weigh
  very much.
  
  The rice husk burner works very well, but if you
  want to put it in
  a 55-gal/200 litre oil drum, as we did, you'll
  have to make the
  cage slightly smaller.
  
  
  Hi,
  I am searching for information on making
 aerated
  concrete. For those
  interested, basically foam is added to a mortar
  mix, and the
  mortar can be up
  to double the quantity, with reduced strength,
  but added insulation.
  This is achieved with an organic soap (from
 what
  I have found), but I was
  wondering if anyone had seen info on using home
  made soap?
  
 

http://pelagic.wavyhill.xsmail.com/cellcrete_how.html
  is a site
  I found with
  a home made processor
  
   From my search on the web, protein

[Biofuel] Soap aerated concrete

2005-02-14 Thread Doug Foskey

Hi,
 I am searching for information on making aerated concrete. For those 
interested, basically foam is added to a mortar mix, and the mortar can be up 
to double the quantity, with reduced strength, but added insulation.
 This is achieved with an organic soap (from what I have found), but I was 
wondering if anyone had seen info on using home made soap?

http://pelagic.wavyhill.xsmail.com/cellcrete_how.html is a site I found with 
a home made processor

From my search on the web, protein hydrolisation seems to be the soap/additive 
that is used for making the foam. I have not found any more info on how this 
is made though.

 Can anyone help me??

regards Doug

(I am interested in making tilt up concrete panels for a building.)
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Re: [Biofuel] Soap aerated concrete

2005-02-14 Thread Keith Addison



Nothing to do with soap, but do you know about this?

http://journeytoforever.org/at_woodstove-allen.html
Rice-husk stoves - Appropriate technology: Journey to Forever

This stuff is great! We're using it to build charcoal-burning stoves, 
it's an excellent insulator. Have a look at this picture:


http://journeytoforever.org/bflpics/rhahand2.jpg

Those coals are really hot!

Reduced strength, as you say, but we find that a mix of 1:3 up to 1:1 
cement to rice husk ash by weight is pretty strong, and since the RHA 
is much lighter than the cement, in fact you don't use a lot of 
cement. It's a bit like pumice or something. Doesn't weigh very much.


The rice husk burner works very well, but if you want to put it in a 
55-gal/200 litre oil drum, as we did, you'll have to make the cage 
slightly smaller.




Hi,
I am searching for information on making aerated concrete. For those
interested, basically foam is added to a mortar mix, and the mortar can be up
to double the quantity, with reduced strength, but added insulation.
This is achieved with an organic soap (from what I have found), but I was
wondering if anyone had seen info on using home made soap?

http://pelagic.wavyhill.xsmail.com/cellcrete_how.html is a site I found with
a home made processor

From my search on the web, protein hydrolisation seems to be the 
soap/additive

that is used for making the foam. I have not found any more info on how this
is made though.

Can anyone help me??

regards Doug

(I am interested in making tilt up concrete panels for a building.)


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Re: [Biofuel] Soap aerated concrete

2005-02-14 Thread grahams



Hi,
 I am searching for information on making aerated concrete. For those
interested, basically foam is added to a mortar mix, and the mortar can be up
to double the quantity, with reduced strength, but added insulation.
 This is achieved with an organic soap (from what I have found), but I was
wondering if anyone had seen info on using home made soap?


There are many recipes for how people make/use homemade soap for dishes. I 
would suggest you make a batch of concrete as the directions state to get 
an idea how the consistency is supposed to be at each stage and then 
experiment substituting with homemade soap -whatever recipe you decide to 
use.  Perhaps you will need to adjust your soap recipe (or quantities 
needed)  to end up with a similar outcome.


I would love to hear of your results, email me privately if you don't mind 
when you experiment.


Caroline

Caroline  


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Re: [Biofuel] Soap aerated concrete

2005-02-14 Thread Greg Harbican

I don't know about using soap, but, professionals make it by mixing in
aluminum chips.

The aluminum reacts with the calcium hydroxide, and produces aluminum
hydroxide and H2 gas.

Greg H.

- Original Message - 
From: Doug Foskey [EMAIL PROTECTED]
To: [EMAIL PROTECTED]
Sent: Monday, February 14, 2005 12:52
Subject: [Biofuel] Soap  aerated concrete


Hi,
 I am searching for information on making aerated concrete. For those
interested, basically foam is added to a mortar mix, and the mortar can be
up
to double the quantity, with reduced strength, but added insulation.
 This is achieved with an organic soap (from what I have found), but I was
wondering if anyone had seen info on using home made soap?

http://pelagic.wavyhill.xsmail.com/cellcrete_how.html is a site I found
with
a home made processor

From my search on the web, protein hydrolisation seems to be the
soap/additive
that is used for making the foam. I have not found any more info on how this
is made though.

 Can anyone help me??

regards Doug

(I am interested in making tilt up concrete panels for a building.)
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Re: [Biofuel] Soap aerated concrete

2005-02-14 Thread Martin Klingensmith


I used Perlite mixed with refractory cement in my aluminum casting 
furnace. The walls saw temperatures surpassing 2000F, it was working 
well. The mixture was 50/50, and the perlite is very light-weight, 
reducing the overall mass of the structure.

--
Martin K

Keith Addison wrote:

Hi Doug

Nothing to do with soap, but do you know about this?

http://journeytoforever.org/at_woodstove-allen.html
Rice-husk stoves - Appropriate technology: Journey to Forever

This stuff is great! We're using it to build charcoal-burning stoves, 
it's an excellent insulator. Have a look at this picture:


http://journeytoforever.org/bflpics/rhahand2.jpg

Those coals are really hot!

Reduced strength, as you say, but we find that a mix of 1:3 up to 1:1 
cement to rice husk ash by weight is pretty strong, and since the RHA is 
much lighter than the cement, in fact you don't use a lot of cement. 
It's a bit like pumice or something. Doesn't weigh very much.


The rice husk burner works very well, but if you want to put it in a 
55-gal/200 litre oil drum, as we did, you'll have to make the cage 
slightly smaller.




Hi,
I am searching for information on making aerated concrete. For those
interested, basically foam is added to a mortar mix, and the mortar 
can be up

to double the quantity, with reduced strength, but added insulation.
This is achieved with an organic soap (from what I have found), but I was
wondering if anyone had seen info on using home made soap?

http://pelagic.wavyhill.xsmail.com/cellcrete_how.html is a site I 
found with

a home made processor

From my search on the web, protein hydrolisation seems to be the 
soap/additive
that is used for making the foam. I have not found any more info on 
how this

is made though.

Can anyone help me??

regards Doug

(I am interested in making tilt up concrete panels for a building.)



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Re: [Biofuel] Soap aerated concrete

2005-02-14 Thread Andrew Lowe



Hi,
 I am searching for information on making aerated concrete. For those 

[snip]
...
...
[snip]


 Can anyone help me??

regards Doug

(I am interested in making tilt up concrete panels for a building.)


	A word of warning - get professional advice on this ie a structural 
engineer, before you actually use it. I had some experience with this 
type of technology in the early '90's and if I remember correctly, the 
strength of the aerated concrete, is between 0.1  0.2 that of normal 
concrete - 4.5MPa Vs 20 - 40MPa. If in turn you are doing tilt-up 
construction, this lower strength could cause problems when the panels 
are tilted - unless you get your reinforcment right, the panel will snap 
when being lifted, or are you tilting the whole forming bed?


	You might want to have a look at this site, they have some info there, 
CAD drawings etc that might be of interest:


http://www.hebelaustralia.com.au/

Regards,
Andrew Lowe
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