Re: [Biofuel] Water heater

2005-08-31 Thread Mike Weaver
What's usually wrong with them?

AntiFossil wrote:

 Marty, and all,

 I have to respectfully disagree with Bob C. on this one.  The days of 
 freebies are still very much alive!  It might just be an issue of 
 where you seek your freebies : )

 Since approx. March of this year, I have been able to get 18 used 
 water heaters.  My only cost has been the time, and expense it takes 
 to go and pick them up from 3 different plumbing/hardware shops in my 
 local area.  Had I wanted them, I would estimate that I could have had 
 at least twice that many, although I would probably be divorced and 
 living out of them right now had I accepted them all.  There's really 
 no secret to getting as many as you need. 

 For most folks, I would think that one or two tanks would fine, but 
 that would depend on your intentions.  Find a local plumbing shop, or 
 Hardware store (not a huge retail chain) that sells and installs what 
 they sell and ask them what they do with the old water heaters that 
 they remove during their installs.  In my part of the world, two of 
 the contractors bring the old water heaters back to their shops and 
 dump them out back.  Then, when this particular area get's full 
 enough they call the scrap man and he comes and hauls them all away 
 to the scrap metal yard for, as Bob C. noted, a fee.  If you are 
 willing to go and pick up a few of them for no fee, that's usually 
 great news to these pro's! 

 Good luck hunting water heaters!



 On 8/30/05, *Marty Phee* [EMAIL PROTECTED] 
 mailto:[EMAIL PROTECTED] wrote:

 Thanks for the info.  My friend and I are going to do this.  I'd
 like to
 start with a proven design and go from there and he has grand plans of
 how to do everything.  I really don't have room to do it and he
 does so
 I need to give him leeway in the design.


 Bob Clark wrote:

  Marty Phee [EMAIL PROTECTED]
 mailto:[EMAIL PROTECTED] wrote:
 
 Will a water heater ware out/rust out?  Say if you start from a new
 heater.  How long can you expect it to last?
 
 Marty, and all
 
 I am currently using six water heaters that have been in
 service for a little over five years. (One has actually been
 operating as a waste oil burner since 1996) and to date I have
 seen no sign of rust through and/or burn out. I have several more
 used water heaters that I am in the midst of converting for one
 project or another. ALL of the ones I am using were used to start
 with. One had a small leak in the seam when I originally obtained
 it, but I am lucky enough to have a complete steel fabrication
 shop here so repairing that wasn't too difficult. I have two
 electric tanks that I left the heating elements in to use as
 pre-heaters. Others are my first 'still' experiments and are fired
 with a modified propane burner, now running on methane gas. Those
 two would be the ones that I suspect will burn out first (the
 bottom area) so I keep a closer eye on them, but so far no sign of
 trouble.
 
 In our area the local trash companies collect used appliances
 (including water heaters) from off the side of the road once each
 quarter (every three months) so I always keep an eye out the
 weekend before the collection date and pickup all the water
 heaters I see. BUT, I have never used a new one for anything so
 can only guess about that, but my thought would be this: each of
 the heater tanks I am using now had been used for water heating
 for years before I got ahold of them. I KNOW they have lasted from
 five years to nine years (and still counting) so I would think it
 would be safe to say a new water heater tank should easily give
 you ten years of service, if you buy a quality one to start with.
 But a suggestion; if this will be your first 'project' using a
 water heater tank, why not see if you can find one at a local
 salvage yard or dump. The days of 'freebies from those kind of
 places are over (at least everyplace I know of) but the 'scrapper'
 is only going to get five dollars tops for the old heater, so
 they'd surely sell you one for ten bucks??? That would be a much
 smaller investment then a new water heater. However, if you have
 some experience with your project already and want to make sure
 you start with a good tank, maybe new would be the way to go? I
 guess only you can make that choice, but based on my own personal
 uses, a used tank will give you a good deal of service and
 provides a very inexpensive way to 'experiment'. BTW, I have built
 several other cookers and stills since those first ones and in
 some projects I have use one inch steel plate (for fireboxes and
 support walls of a digester) and a couple of heavy gauge stainless
 steel tanks, but the old water heaters are still used regularly
 and are going fine. To be fair, the two 

Re: [Biofuel] Water heater

2005-08-31 Thread Garth Kim Travis
Greetings,

One can get just about anything for free, if you ask nicely.  I have 3000 
square feet of tile that was mine for hauling it home.  Most of my walls 
and shelving units are made from scrounged wood, mine for the hauling.

In Huntsville Texas, there is a man that started a company building homes 
with the stuff regular contractors throw out.  Last I heard, he was up to 
about 10 houses a year.

It is truly wonderful what happens when you think outside the box.

Bright Blessings,
Kim

At 10:16 PM 8/30/2005, you wrote:
Marty, and all,

I have to respectfully disagree with Bob C. on this one.  The days of 
freebies are still very much alive!  It might just be an issue of where 
you seek your freebies : )



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Re: [Biofuel] Water heater

2005-08-31 Thread Bob Clark
Hi all,

I guess I should have worded my message a little better!!! The days of freebies 
in our area, AND WHEN IT COMES TO ANYTHING STEEL, are over. I'm sure some 
people are still lucky enough to live in areas that you might be able to get a 
free used hot water heater from a junkyard or dump, but around here, anything 
with a steel content is quickly grabbed up by the many, many scrapyards and 
independent scrappers. As for the dumps, you practically need a letter from the 
govenor to remove anything, and then there is a price attached. So, I guess 
it's all about where you live anymore. As soon as I throw all freebies 
together, I know I'm wrong because I get a lot of freebies here too, just not 
steel. There are many other things for the taking (and even a few they'll pay 
you to haul off) and if you're looking for antique furniture, well most people 
around here discard it with their other trash on collection days.

I guess the point I was trying to make is that someone who wanted to build 
their first project with a water heater tank should not have to pay any more 
then ten dollars AT THE VERY MOST because they only have a scrap value of 
slightly less then five dollars. And I'm sure there are a lot of states, 
(Arkansas for example where many of my in-laws live) where you can still 
scrounge things at dumps for free (and also unsupervised).

So yes, it is an issue combined of what freebies you are seeking and where you 
live. To state it correctly, in the area of Pittsburg, PA going northwest to 
Cleveland, OH, there is such an emphasis on gathering and selling any steel 
scrap that you are quite unlikely to get any freebie water heaters or other 
steel containers from a junkyard or dump. On the other hand, there are dozens 
of places to get plastic barrels and drums -- FOR FREE.

So sorry if I misspoke and/or upset anyone, but I think you just overlooked the 
point I was making for a specific item. And (please note the HUMOR here), if 
anything can be had for free, would someone PLEASE like to donate me a 400HP 
diesel engine, complete with radiator, etc. :-)  That would save me a lot of 
money on my project in progress :-)

Thanks,

Bob C.

-Original Message-
From: Garth  Kim Travis [EMAIL PROTECTED]
Sent: Aug 31, 2005 9:08 AM
To: Biofuel@sustainablelists.org
Subject: Re: [Biofuel] Water heater

Greetings,

One can get just about anything for free, if you ask nicely.  I have 3000 
square feet of tile that was mine for hauling it home.  Most of my walls 
and shelving units are made from scrounged wood, mine for the hauling.

In Huntsville Texas, there is a man that started a company building homes 
with the stuff regular contractors throw out.  Last I heard, he was up to 
about 10 houses a year.

It is truly wonderful what happens when you think outside the box.

Bright Blessings,
Kim

At 10:16 PM 8/30/2005, you wrote:
Marty, and all,

I have to respectfully disagree with Bob C. on this one.  The days of 
freebies are still very much alive!  It might just be an issue of where 
you seek your freebies : )



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Re: [Biofuel] Water heater

2005-08-31 Thread Brian Rodgers
This sounds too cool.
Are you saying you are using old NG  Electric water heaters for... what?
Stills? Oil fired boilers? Bio-Diesel batch heaters? I love this group! 
I need pictures, plans   schematics. Pretty please!
Oh I can't wait. I think I will go down to the dump and grab one or
two and see if I can convert one for a radiant floor hot water heater.
My son was just telling me the other day that his lady's dad had 55
gallons of used motor oil he wanted to sell or do something with, I
cheerfully chirped in, Why not burn it in a boiler. I had no idea
what I was saying, of course. But it sounded smart, I liked that.
Now here I see that I can do it too. 
I assume you burn the waste from the Bio-Diesel refining. 
This sounds better every day I am here.
Thank you all
Brian Rodgers

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Re: [Biofuel] Water heater

2005-08-31 Thread Bob Clark


Hi Mike (ANTIFOSSIL) and all,

I hadn't read your entire message when I posted my last comments, only the part which was included in the next message.

The fact is, that when I lived in Oregon I could have collected enough free used water heaters to start my own scrapyard. Now, living in the middle of what once was the US's largest steel producing region, there is a lot more emphasis on scrap metal collection. I not only tried hardware stores, I happen to be on a team with the owner of a plumbing supply. I started asking him six years ago about his used water heaters and he guards them like they were gold! All the ones that come back from replacements are put in a fencedyard and 'inventoried' just like the new one's and they all are put on a Bill of Lading when they go to the scrap yard. In fact, I could go to the scrap yard and buy one for less then he was willing to sell for!! Just for the sake of accuracy, I called a local scrapmetal dealer TODAY to see what the going price is. For water heaters and other 'similar' items (I guess cook stoves, etc.) they are paying $130 per ton, unprocessed. If you disassemble the heaters and separate the valves, sheet metal, etc. they pay only $110 per ton for the sheeting, but anywhere from $160 to $195 per ton for the various metals the plumbing and valves are made from. I guess that's why only individual homeowners put out used water heaters for free -- and then you have to beat the scappers to them!!

Once again, never meant to cause anyone any headaches, but just telling it the way it is where I live.
So, I guess it truly does make a difference where you live??
Take Care,

Bob C.

-Original Message- From: AntiFossil <[EMAIL PROTECTED]>Sent: Aug 30, 2005 11:16 PM To: Biofuel@sustainablelists.org Subject: Re: [Biofuel] Water heater Marty, and all,I have to respectfully disagree with Bob C. on this one. The days of freebies are still very much alive! It might just be an issue of where you seek your freebies : )Since approx. March of this year, I have been able to get 18 used water heaters. My only cost has been the time, and expense it takes to go and pick them up from 3 different plumbing/hardware shops in my local area. Had I wanted them, I would estimate that I could have had at least twice that many, although I would probably be divorced and living out of them right now had I accepted them all. There's really no secret to getting as many as you need. For most folks, I would think that one or two tanks would fine, but that would depend on your intentions. Find a local plumbing shop, or Hardware store (not a huge retail chain) that sells and installs what they sell and ask them what they do with the old water heaters that they remove during their installs. In my part of the world, two of the contractors bring the old water heaters back to their shops and dump them out back. Then, when this particular area get's "full enough" they call the scrap man and he comes and hauls them all away to the scrap metal yard for, as Bob C. noted, a fee. If you are willing to go and pick up a few of them for no fee, that's usually great news to these pro's! Good luck hunting water heaters!
On 8/30/05, Marty Phee [EMAIL PROTECTED] wrote:
Thanks for the info.My friend and I are going to do this.I'd like tostart with a proven design and go from there and he has grand plans ofhow to do everything.I really don't have room to do it and he does so I need to give him leeway in the design.Bob Clark wrote: Marty Phee [EMAIL PROTECTED] wrote:Will a water heater ware out/rust out?Say if you start from a new heater.How long can you expect it to last?Marty, and allI am currently using six water heaters that have been "in service" for a little over five years. (One has actually been operating as a waste oil burner since 1996) and to date I have seen no sign of rust through and/or burn out. I have several more used water heaters that I am in the midst of converting for one project or another. ALL of the ones I am using were used to start with. One had a small leak in the seam when I originally obtained it, but I am lucky enough to have a complete steel fabrication shop here so repairing that wasn't too difficult. I have two electric tanks that I left the heating elements in to use as pre-heaters. Others are my first 'still' experiments and are fired with a modified propane burner, now running on methane gas. Those two would be the ones that I suspect will burn out first (the bottom area) so I keep a closer eye on them, but so far no sign of trouble.In our area the local trash companies collect used appliances (including water heaters) from off the side of the road once each quarter (every three months) so I always keep an eye out the weekend before the collection date and pickup all the water heaters I see. BUT, I have never used a new one for anything so can only guess about that, but my thought would be this: each of the heater tanks I am using now had b

Re: [Biofuel] Water heater

2005-08-31 Thread Keith Addison
Hello Brian

Quite a lot of people use water heaters to make these waste oil 
heaters that Bob just mentioned:

Hope that helps a little, and I'm sure there are others on this list 
with a lot more experience using water heaters then I. I got my 
original ideas and plans from a Mother Earth News magazine from 
1980, so there are a lot of people that have been doing this  much 
longer then I have. My 'experience' only started in 1996. GOOD LUCK 
and happy fueling.

That's here, and has been for five years:

http://journeytoforever.org/biofuel_library/ethanol_motherearth/me4.html
Mother Earth: Waste Oil Heater

Very popular page. It's a whole 9-page section, there's more there 
than just the old waste oil heater:

MOTHER's Waste Oil Heater

Instructions in a nutshell -- with photographs
Feedback
Journey to Forever's Waste Oil Heater

Modifications:

Bruce Woodford's forced-air waste oil heater
Journey to Forever's forced-air biofuel heater
Marty's forced-air waste oil heater

A lot of people also use water heaters as biodiesel reactors, and 
here's the original one, by list member Dale (who never gets credited 
with all the copies, seems to me):

The touchless processor
http://journeytoforever.org/biodiesel_processor.html#touchfree

Take care of the other designs bandied about, they don't all do what 
they're supposed to do. And consider whether you'd prefer a sealed 
processor (water heaters) or a closed one with a lid you can take off 
so you can get at the inside if you have to. Lots of those here:

http://journeytoforever.org/biodiesel_processor.html
Test-batch mini-processor
Simple 5-gallon processor
Journey to Forever 90-litre processor
The 'Deepthort 100B' Batch Reactor
Ian's vacuum biodiesel processor
Chuck Ranum's biodiesel processor
Micro-Production System for Biodiesel
833 Gallon Per Day Batch Plant
K.I.S.S. processor
Pelly Model A processor
Foolproof method processors
The touchless processor
Continuous reactors
How to make a cone-bottomed processor

Best wishes

Keith


This sounds too cool.
Are you saying you are using old NG  Electric water heaters for... what?
Stills? Oil fired boilers? Bio-Diesel batch heaters? I love this group!
I need pictures, plans   schematics. Pretty please!
Oh I can't wait. I think I will go down to the dump and grab one or
two and see if I can convert one for a radiant floor hot water heater.
My son was just telling me the other day that his lady's dad had 55
gallons of used motor oil he wanted to sell or do something with, I
cheerfully chirped in, Why not burn it in a boiler. I had no idea
what I was saying, of course. But it sounded smart, I liked that.
Now here I see that I can do it too.
I assume you burn the waste from the Bio-Diesel refining.
This sounds better every day I am here.
Thank you all
Brian Rodgers


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Re: [Biofuel] Water heater

2005-08-31 Thread Brian Rodgers
Thank you Keith
I will start reading right now. 
http://journeytoforever.org/biofuel_library/ethanol_motherearth/me4.html
Amazing to say the least. 
I love to see that waste oil burning space heater glowing.
Boy howdy! 
Our situation is a bit different in that we need to burn waste wood
products. It is very interesting to me to see what people are doing
with old electric hot water heaters.
My goal at this point will be to find a way to use an old gas hot
water heater and wood as the energy source and  pump the warmed water
through an existing radiant floor system. I have been warned about the
use of steam. I figure that my system will be so inefficient that
over-heating won't be a problem. The general info about the heavy
gauge steel in water heater tanks is enough to fuel my imagination.
Thanks again
Brian

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Re: [Biofuel] Water heater

2005-08-30 Thread Bob Clark


 Marty Phee [EMAIL PROTECTED] wrote:

Will a water heater ware out/rust out?  Say if you start from a new 
heater.  How long can you expect it to last?

Marty, and all

I am currently using six water heaters that have been in service for a little 
over five years. (One has actually been operating as a waste oil burner since 
1996) and to date I have seen no sign of rust through and/or burn out. I have 
several more used water heaters that I am in the midst of converting for one 
project or another. ALL of the ones I am using were used to start with. One had 
a small leak in the seam when I originally obtained it, but I am lucky enough 
to have a complete steel fabrication shop here so repairing that wasn't too 
difficult. I have two electric tanks that I left the heating elements in to use 
as pre-heaters. Others are my first 'still' experiments and are fired with a 
modified propane burner, now running on methane gas. Those two would be the 
ones that I suspect will burn out first (the bottom area) so I keep a closer 
eye on them, but so far no sign of trouble.

In our area the local trash companies collect used appliances (including water 
heaters) from off the side of the road once each quarter (every three months) 
so I always keep an eye out the weekend before the collection date and pickup 
all the water heaters I see. BUT, I have never used a new one for anything so 
can only guess about that, but my thought would be this: each of the heater 
tanks I am using now had been used for water heating for years before I got 
ahold of them. I KNOW they have lasted from five years to nine years (and still 
counting) so I would think it would be safe to say a new water heater tank 
should easily give you ten years of service, if you buy a quality one to start 
with. But a suggestion; if this will be your first 'project' using a water 
heater tank, why not see if you can find one at a local salvage yard or dump. 
The days of 'freebies from those kind of places are over (at least everyplace 
I know of) but the 'scrapper' is only going to get five dollars tops for the 
old heater, so they'd surely sell you one for ten bucks??? That would be a much 
smaller investment then a new water heater. However, if you have some 
experience with your project already and want to make sure you start with a 
good tank, maybe new would be the way to go? I guess only you can make that 
choice, but based on my own personal uses, a used tank will give you a good 
deal of service and provides a very inexpensive way to 'experiment'. BTW, I 
have built several other cookers and stills since those first ones and in some 
projects I have use one inch steel plate (for fireboxes and support walls of a 
digester) and a couple of heavy gauge stainless steel tanks, but the old water 
heaters are still used regularly and are going fine. To be fair, the two 
waste-oil burners I built (one sixty gallons and one eighty gallons) are only 
used regularly about four months each year and then sporadically through the 
rest of the year. But on the other hand, they also take the most abuse and 
extreme heat conditions.

Hope that helps a little, and I'm sure there are others on this list with a lot 
more experience using water heaters then I. I got my original ideas and plans 
from a Mother Earth News magazine from 1980, so there are a lot of people that 
have been doing this  much longer then I have. My 'experience' only started in 
1996. GOOD LUCK and happy fueling.

Bob C.

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Re: [Biofuel] Water heater

2005-08-30 Thread Mike Weaver
5-15 years, then they start leaking.

Bob Clark wrote:

 Marty Phee [EMAIL PROTECTED] wrote:

Will a water heater ware out/rust out?  Say if you start from a new 
heater.  How long can you expect it to last?

Marty, and all

I am currently using six water heaters that have been in service for a 
little over five years. (One has actually been operating as a waste oil burner 
since 1996) and to date I have seen no sign of rust through and/or burn out. I 
have several more used water heaters that I am in the midst of converting for 
one project or another. ALL of the ones I am using were used to start with. 
One had a small leak in the seam when I originally obtained it, but I am lucky 
enough to have a complete steel fabrication shop here so repairing that wasn't 
too difficult. I have two electric tanks that I left the heating elements in 
to use as pre-heaters. Others are my first 'still' experiments and are fired 
with a modified propane burner, now running on methane gas. Those two would be 
the ones that I suspect will burn out first (the bottom area) so I keep a 
closer eye on them, but so far no sign of trouble.

In our area the local trash companies collect used appliances (including water 
heaters) from off the side of the road once each quarter (every three months) 
so I always keep an eye out the weekend before the collection date and pickup 
all the water heaters I see. BUT, I have never used a new one for anything so 
can only guess about that, but my thought would be this: each of the heater 
tanks I am using now had been used for water heating for years before I got 
ahold of them. I KNOW they have lasted from five years to nine years (and 
still counting) so I would think it would be safe to say a new water heater 
tank should easily give you ten years of service, if you buy a quality one to 
start with. But a suggestion; if this will be your first 'project' using a 
water heater tank, why not see if you can find one at a local salvage yard or 
dump. The days of 'freebies from those kind of places are over (at least 
everyplace I know of) but the 'scrapper' is only going to get five dollars 
tops for the old heater, so they'd surely sell you one for ten bucks??? That 
would be a much smaller investment then a new water heater. However, if you 
have some experience with your project already and want to make sure you start 
with a good tank, maybe new would be the way to go? I guess only you can make 
that choice, but based on my own personal uses, a used tank will give you a 
good deal of service and provides a very inexpensive way to 'experiment'. BTW, 
I have built several other cookers and stills since those first ones and in 
some projects I have use one inch steel plate (for fireboxes and support walls 
of a digester) and a couple of heavy gauge stainless steel tanks, but the old 
water heaters are still used regularly and are going fine. To be fair, the two 
waste-oil burners I built (one sixty gallons and one eighty gallons) are only 
used regularly about four months each year and then sporadically through the 
rest of the year. But on the other hand, they also take the most abuse and 
extreme heat conditions.

Hope that helps a little, and I'm sure there are others on this list with a 
lot more experience using water heaters then I. I got my original ideas and 
plans from a Mother Earth News magazine from 1980, so there are a lot of 
people that have been doing this  much longer then I have. My 'experience' 
only started in 1996. GOOD LUCK and happy fueling.

Bob C.

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Re: [Biofuel] Water heater

2005-08-30 Thread Mike Weaver
Sorry, that's false.  It should have read:  A water heater will not leak 
unless you are on vacation.

Mike Weaver wrote:

5-15 years, then they start leaking.

Bob Clark wrote:

  

Marty Phee [EMAIL PROTECTED] wrote:

Will a water heater ware out/rust out?  Say if you start from a new 
heater.  How long can you expect it to last?

Marty, and all

I am currently using six water heaters that have been in service for a 
little over five years. (One has actually been operating as a waste oil 
burner since 1996) and to date I have seen no sign of rust through and/or 
burn out. I have several more used water heaters that I am in the midst of 
converting for one project or another. ALL of the ones I am using were used 
to start with. One had a small leak in the seam when I originally obtained 
it, but I am lucky enough to have a complete steel fabrication shop here so 
repairing that wasn't too difficult. I have two electric tanks that I left 
the heating elements in to use as pre-heaters. Others are my first 'still' 
experiments and are fired with a modified propane burner, now running on 
methane gas. Those two would be the ones that I suspect will burn out first 
(the bottom area) so I keep a closer eye on them, but so far no sign of 
trouble.

In our area the local trash companies collect used appliances (including 
water heaters) from off the side of the road once each quarter (every three 
months) so I always keep an eye out the weekend before the collection date 
and pickup all the water heaters I see. BUT, I have never used a new one for 
anything so can only guess about that, but my thought would be this: each of 
the heater tanks I am using now had been used for water heating for years 
before I got ahold of them. I KNOW they have lasted from five years to nine 
years (and still counting) so I would think it would be safe to say a new 
water heater tank should easily give you ten years of service, if you buy a 
quality one to start with. But a suggestion; if this will be your first 
'project' using a water heater tank, why not see if you can find one at a 
local salvage yard or dump. The days of 'freebies from those kind of places 
are over (at least everyplace I know of) but the 'scrapper' is only going to 
get five dollars tops for the old heater, so they'd surely sell you one for 
ten bucks??? That would be a much smaller investment then a new water heater. 
However, if you have some experience with your project already and want to 
make sure you start with a good tank, maybe new would be the way to go? I 
guess only you can make that choice, but based on my own personal uses, a 
used tank will give you a good deal of service and provides a very 
inexpensive way to 'experiment'. BTW, I have built several other cookers and 
stills since those first ones and in some projects I have use one inch steel 
plate (for fireboxes and support walls of a digester) and a couple of heavy 
gauge stainless steel tanks, but the old water heaters are still used 
regularly and are going fine. To be fair, the two waste-oil burners I built 
(one sixty gallons and one eighty gallons) are only used regularly about 
four months each year and then sporadically through the rest of the year. But 
on the other hand, they also take the most abuse and extreme heat conditions.

Hope that helps a little, and I'm sure there are others on this list with a 
lot more experience using water heaters then I. I got my original ideas and 
plans from a Mother Earth News magazine from 1980, so there are a lot of 
people that have been doing this  much longer then I have. My 'experience' 
only started in 1996. GOOD LUCK and happy fueling.

Bob C.

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Re: [Biofuel] Water heater

2005-08-30 Thread Marty Phee
Thanks for the info.  My friend and I are going to do this.  I'd like to 
start with a proven design and go from there and he has grand plans of 
how to do everything.  I really don't have room to do it and he does so 
I need to give him leeway in the design.


Bob Clark wrote:

 Marty Phee [EMAIL PROTECTED] wrote:

Will a water heater ware out/rust out?  Say if you start from a new 
heater.  How long can you expect it to last?

Marty, and all

I am currently using six water heaters that have been in service for a 
little over five years. (One has actually been operating as a waste oil burner 
since 1996) and to date I have seen no sign of rust through and/or burn out. I 
have several more used water heaters that I am in the midst of converting for 
one project or another. ALL of the ones I am using were used to start with. 
One had a small leak in the seam when I originally obtained it, but I am lucky 
enough to have a complete steel fabrication shop here so repairing that wasn't 
too difficult. I have two electric tanks that I left the heating elements in 
to use as pre-heaters. Others are my first 'still' experiments and are fired 
with a modified propane burner, now running on methane gas. Those two would be 
the ones that I suspect will burn out first (the bottom area) so I keep a 
closer eye on them, but so far no sign of trouble.

In our area the local trash companies collect used appliances (including water 
heaters) from off the side of the road once each quarter (every three months) 
so I always keep an eye out the weekend before the collection date and pickup 
all the water heaters I see. BUT, I have never used a new one for anything so 
can only guess about that, but my thought would be this: each of the heater 
tanks I am using now had been used for water heating for years before I got 
ahold of them. I KNOW they have lasted from five years to nine years (and 
still counting) so I would think it would be safe to say a new water heater 
tank should easily give you ten years of service, if you buy a quality one to 
start with. But a suggestion; if this will be your first 'project' using a 
water heater tank, why not see if you can find one at a local salvage yard or 
dump. The days of 'freebies from those kind of places are over (at least 
everyplace I know of) but the 'scrapper' is only going to get five dollars 
tops for the old heater, so they'd surely sell you one for ten bucks??? That 
would be a much smaller investment then a new water heater. However, if you 
have some experience with your project already and want to make sure you start 
with a good tank, maybe new would be the way to go? I guess only you can make 
that choice, but based on my own personal uses, a used tank will give you a 
good deal of service and provides a very inexpensive way to 'experiment'. BTW, 
I have built several other cookers and stills since those first ones and in 
some projects I have use one inch steel plate (for fireboxes and support walls 
of a digester) and a couple of heavy gauge stainless steel tanks, but the old 
water heaters are still used regularly and are going fine. To be fair, the two 
waste-oil burners I built (one sixty gallons and one eighty gallons) are only 
used regularly about four months each year and then sporadically through the 
rest of the year. But on the other hand, they also take the most abuse and 
extreme heat conditions.

Hope that helps a little, and I'm sure there are others on this list with a 
lot more experience using water heaters then I. I got my original ideas and 
plans from a Mother Earth News magazine from 1980, so there are a lot of 
people that have been doing this  much longer then I have. My 'experience' 
only started in 1996. GOOD LUCK and happy fueling.

Bob C.
  




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Re: [Biofuel] Water heater

2005-08-30 Thread AntiFossil
Marty, and all,

I have to respectfully disagree with Bob C. on this one. The days
of freebies are still very much alive! It might just be an issue
of where you seek your freebies : )

Since approx. March of this year, I have been able to get 18 used water
heaters. My only cost has been the time, and expense it takes to
go and pick them up from 3 different plumbing/hardware shops in my
local area. Had I wanted them, I would estimate that I could have
had at least twice that many, although I would probably be divorced and
living out of them right now had I accepted them all. There's
really no secret to getting as many as you need. 

For most folks, I would think that one or two tanks would fine, but
that would depend on your intentions. Find a local plumbing shop,
or Hardware store (not a huge retail chain) that sells and installs
what they sell and ask them what they do with the old water heaters
that they remove during their installs. In my part of the world,
two of the contractors bring the old water heaters back to their shops
and dump them out back. Then, when this particular area get's
full enough they call the scrap man and he comes and hauls them all
away to the scrap metal yard for, as Bob C. noted, a fee. If you
are willing to go and pick up a few of them for no fee, that's usually
great news to these pro's! 

Good luck hunting water heaters!

On 8/30/05, Marty Phee [EMAIL PROTECTED] wrote:
Thanks for the info.My friend and I are going to do this.I'd like tostart with a proven design and go from there and he has grand plans ofhow to do everything.I really don't have room to do it and he does so
I need to give him leeway in the design.Bob Clark wrote: Marty Phee [EMAIL PROTECTED] wrote:Will a water heater ware out/rust out?Say if you start from a new
heater.How long can you expect it to last?Marty, and allI
am currently using six water heaters that have been in service for a
little over five years. (One has actually been operating as a waste oil
burner since 1996) and to date I have seen no sign of rust through
and/or burn out. I have several more used water heaters that I am in
the midst of converting for one project or another. ALL of the ones I
am using were used to start with. One had a small leak in the seam when
I originally obtained it, but I am lucky enough to have a complete
steel fabrication shop here so repairing that wasn't too difficult. I
have two electric tanks that I left the heating elements in to use as
pre-heaters. Others are my first 'still' experiments and are fired with
a modified propane burner, now running on methane gas. Those two would
be the ones that I suspect will burn out first (the bottom area) so I
keep a closer eye on them, but so far no sign of trouble.In
our area the local trash companies collect used appliances (including
water heaters) from off the side of the road once each quarter (every
three months) so I always keep an eye out the weekend before the
collection date and pickup all the water heaters I see. BUT, I have
never used a new one for anything so can only guess about that, but my
thought would be this: each of the heater tanks I am using now had been
used for water heating for years before I got ahold of them. I KNOW
they have lasted from five years to nine years (and still counting) so
I would think it would be safe to say a new water heater tank should
easily give you ten years of service, if you buy a quality one to start
with. But a suggestion; if this will be your first 'project' using a
water heater tank, why not see if you can find one at a local salvage
yard or dump. The days of 'freebies from those kind of places are over
(at least everyplace I know of) but the 'scrapper' is only going to get
five dollars tops for the old heater, so they'd surely sell you one for
ten bucks??? That would be a much smaller investment then a new water
heater. However, if you have some experience with your project already
and want to make sure you start with a good tank, maybe new would be
the way to go? I guess only you can make that choice, but based on my
own personal uses, a used tank will give you a good deal of service and
provides a very inexpensive way to 'experiment'. BTW, I have built
several other cookers and stills since those first ones and in some
projects I have use one inch steel plate (for fireboxes and support
walls of a digester) and a couple of heavy gauge stainless steel tanks,
but the old water heaters are still used regularly and are going fine.
To be fair, the two waste-oil burners I built (one sixty gallons and
one eighty gallons) are only used regularly about four months each
year and then sporadically through the rest of the year. But on the
other hand, they also take the most abuse and extreme heat conditions.Hope
that helps a little, and I'm sure there are others on this list with a
lot more experience using water heaters then I. I got my original ideas
and plans from a Mother Earth News magazine from 1980, so there are a
lot of 

[Biofuel] Water heater

2005-08-29 Thread Marty Phee
Will a water heater ware out/rust out?  Say if you start from a new 
heater.  How long can you expect it to last?

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[biofuel] Water Heater Warning

2004-07-19 Thread bioveging

Good day;

Having just finished installing the electricals on my reactor (water 
heater) this weekend I thought I would pass along a potential risk 
when converting these to 120V from their 240V original.
I don't know about most but the one I got had a square flanged 
heating element and the 120V conversion element is screw in round. 
This in and of itself is not a major problem, although a word of 
warning is in order. The conversion flange can be bought wherever 
they sell the heaters, just ask. What happems though is that once 
you have disabled the upper element and installed the conversion 
flange to be able to screw in your 120V element the lower one now 
sticks out further than it did originally with the flat square 
flange so that you are not able to put the metal plate back on the 
lower part without getting contact of the poles and shorting out the 
unit. A work around would be to use a ball pean hammer and dent 
out a space for the protruding element or simply not replace the 
lower plate and cover the lot with insulation, duct tape itin place 
and then proceed to complete the extra insulation required by this 
sort of design that enables it to hold in it's heat better for a 
more complete reaction and settling of the glycerine layer.
Mine is also equiped with an emergency overheat cut off similar to a 
fuel cut off in a car or electrical breaker switch should things get 
too hot. To reset all one has to do is push the button back in, 
something like the breaker switch, but the problem is that you have 
installed all that extra insulation around the body of the water 
heater/reactor, so it would be very helpful when wrapping the extra 
insulation to cut out a flap type door in it so that you have access 
to the lower control area of the immersion heater element should you 
want to use it for methanol recovery or should the emergency cut off 
reset pop out and you need to get at it.
This week I am installing the insulation on my unit now that the 
electricals are all done. I now have a really neat electrical 
control box that my brother-in-law made (he's an electrician)that 
has breakers as on/off switches and corresponding twist-lock entries 
for my pre-heat tank (equiped with a 120V immersion heater element), 
my 1 clear water pump, and another for my reactor. Also included is 
a regular double entry electrical outlet for things such as the 
lights,the bubbler should I choose to use one, the hot plate for use 
during titration so I can have warm water to keep all that iso warm, 
the blender for test batches ect... The whole unit is 120V so it can 
be plugged in anywhere 120V is available. The breakers are all 15A 
so as to not overload the system. The control box also has an 
emergency kill switch that cuts ALL power to everything should I 
need to make an emergency halt for whatever reason.
My first attempts will be to use the 30 liter pre-heat tank as 
larger test batches before foraging into full 100 liter processing.
The pre-heat tank is also equiped with a standard garden hose drain 
and once I get a paint stirring attachment for the drill I can use 
the pre-heat tank to both process and then subsequently wash the BD 
after draining the glycerine via the garden hose drain at the very 
bottom. This pre-heat tank, of course, is not 100% necessary, 
although it assures that when I do load the reactor it will be with 
hot oil so that the pump won't have to work quite so hard to get it 
flowing and I have it set up at a hgher level so the il will be 
gravity fed into the pump.
Another neat idea that the bro-in-law came up with ( that is not yet 
tested) is to attach a small ball valve with tube into the priming 
port of the pump and that way fresh canola oil can be loaded via 
this tube to prime the pump instead of opening the screw down cap, 
filling and then replacing the cap and hoping that you did it right.
With the attachment you open the fresh oil feed/primer and it keeps 
on coming until you can see that the pump is doing it's things 
properly and you then simply close the ball valve. So far this all 
sounds great in theory but the real test will come when I actually 
try it out in the real world, I'll post a result even if it is 
embarrassing :)

L.




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Re: [biofuel] Water Heater Warning

2004-07-19 Thread Martin Klingensmith



bioveging wrote:
 Good day;
 
 Having just finished installing the electricals on my reactor (water 
 heater) this weekend I thought I would pass along a potential risk 
 when converting these to 120V from their 240V original.
 I don't know about most but the one I got had a square flanged 
 heating element and the 120V conversion element is screw in round. 
 This in and of itself is not a major problem, although a word of 
 warning is in order. The conversion flange can be bought wherever 
 they sell the heaters, just ask. What happems though is that once 
 you have disabled the upper element and installed the conversion 
 flange to be able to screw in your 120V element the lower one now 
 sticks out further than it did originally with the flat square 
 flange so that you are not able to put the metal plate back on the 
 lower part without getting contact of the poles and shorting out the 
 unit. A work around would be to use a ball pean hammer and dent 
 out a space for the protruding element or simply not replace the 
 lower plate and cover the lot with insulation, duct tape itin place 
 and then proceed to complete the extra insulation required by this 
 sort of design that enables it to hold in it's heat better for a 
 more complete reaction and settling of the glycerine layer.

A GFCI would be in order here as well. Make sure you ground the tank 
properly. It will shut of the power if something shorts to ground. [Like 
a human finger..]


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