Re: [time-nuts] FE-5680A thermal management

2009-06-15 Thread Leigh L. Klotz, Jr WA5ZNU
For reference, Ridge Equipment has a photo of one of this year's crop of 
FE-5680A mounted to a large aluminum plate.

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemitem=330233071735
http://i43.tinypic.com/126cpcp.jpg
Leigh/WA5ZNU

Almost all rubidium standards DO specify the use of some form of a heat sink.  For 
the FRK and M100 units this can be a heat sink with around 1 fins or just 
bolted to a metal plate or chassis.

The military freq standard that had M100's in them had the unit mounted to a 5x5x.2 aluminum plate that was in turn bolted to the chassis.   My Efratom PTB-100 time bases for the Tektronix  TM500 mainframes have a large heat sink mounted to a FRK style oscillator.  


LPROs are supposed to be mounted to a metal chassis (they usually come with a 
thermal pad attached to them).  I have seen them lose lock in free air.  I saw 
one mounted in a piece of cell phone equipment.  It was bolted to a large heat 
sink that formed most of the front of the enclosure.

I have also seen FE-5680A's in their native habitat (again,  cell phone equipment).  They 
were mounted to a thick (1/8?) PCB around 6x16.  The side of the PCB that the 
5680 was bolted to had a solid ground plane.  The 5650A's had one side bolted to a metal 
chassis.




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Re: [time-nuts] FE-5680A thermal management

2009-06-15 Thread Hal Murray

le...@wa5znu.org said:
 For reference, Ridge Equipment has a photo of one of this year's crop
 of  FE-5680A mounted to a large aluminum plate.
 http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemitem=330233071735
 http://i43.tinypic.com/126cpcp.jpg 

Is that an aluminum plate or the top side of a PCB used as a heat sink?

To me, the first picture looks green/FR4 around the edges. (and a stripe on 
the left)

-- 
These are my opinions, not necessarily my employer's.  I hate spam.




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Re: [time-nuts] FE-5680A thermal management

2009-06-15 Thread Rex

Hal Murray wrote:


le...@wa5znu.org said:
 


For reference, Ridge Equipment has a photo of one of this year's crop
of  FE-5680A mounted to a large aluminum plate.
http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemitem=330233071735
http://i43.tinypic.com/126cpcp.jpg 
   



Is that an aluminum plate or the top side of a PCB used as a heat sink?

To me, the first picture looks green/FR4 around the edges. (and a stripe on 
the left)


 

Yes, that is a portion of the board I described in an earlier message. 
The board is thick fiberglass plated heavily on both the top and bottom. 
The board in the picture has been cut both above and below the 5680A. 
The plating ended about where the lower cut is, but the plating 
continued farther above the top of the unit in the picture. My earlier 
message gave the dimensions.


One minor note about this board. The screws holding the 5680 to the 
borad were an unusual type. I can't remember, I think they may have been 
a square drive. They were difficult to remove as I had no proper tool to 
unscrew them. I think I made something from steel rod to start them 
losening.



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Re: [time-nuts] FE-5680A thermal management

2009-06-15 Thread J. L. Trantham
They look like Torx Screws.  Not so?

Thanks,

Joe

-Original Message-
From: time-nuts-boun...@febo.com [mailto:time-nuts-boun...@febo.com] On
Behalf Of Rex
Sent: Monday, June 15, 2009 2:33 AM
To: Discussion of precise time and frequency measurement
Subject: Re: [time-nuts] FE-5680A thermal management


Hal Murray wrote:

le...@wa5znu.org said:
  

For reference, Ridge Equipment has a photo of one of this year's crop 
of  FE-5680A mounted to a large aluminum plate. 
http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemitem=330233071735
http://i43.tinypic.com/126cpcp.jpg



Is that an aluminum plate or the top side of a PCB used as a heat sink?

To me, the first picture looks green/FR4 around the edges. (and a 
stripe on
the left)

  

Yes, that is a portion of the board I described in an earlier message. 
The board is thick fiberglass plated heavily on both the top and bottom. 
The board in the picture has been cut both above and below the 5680A. 
The plating ended about where the lower cut is, but the plating 
continued farther above the top of the unit in the picture. My earlier 
message gave the dimensions.

One minor note about this board. The screws holding the 5680 to the 
borad were an unusual type. I can't remember, I think they may have been 
a square drive. They were difficult to remove as I had no proper tool to 
unscrew them. I think I made something from steel rod to start them 
losening.


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Re: [time-nuts] FE-5680A thermal management

2009-06-15 Thread Ed Palmer
No.  I have one and it's very appropriate for a piece of Time-Nut 
equipment.  They're Allen screws.  :-)


Ed

J. L. Trantham wrote:

They look like Torx Screws.  Not so?

Thanks,

Joe

-Original Message-
From: time-nuts-boun...@febo.com [mailto:time-nuts-boun...@febo.com] On
Behalf Of Rex
Sent: Monday, June 15, 2009 2:33 AM
To: Discussion of precise time and frequency measurement
Subject: Re: [time-nuts] FE-5680A thermal management


Hal Murray wrote:

  

le...@wa5znu.org said:
 


For reference, Ridge Equipment has a photo of one of this year's crop 
of  FE-5680A mounted to a large aluminum plate. 
http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemitem=330233071735

http://i43.tinypic.com/126cpcp.jpg
   

  

Is that an aluminum plate or the top side of a PCB used as a heat sink?

To me, the first picture looks green/FR4 around the edges. (and a 
stripe on

the left)

 


Yes, that is a portion of the board I described in an earlier message. 
The board is thick fiberglass plated heavily on both the top and bottom. 
The board in the picture has been cut both above and below the 5680A. 
The plating ended about where the lower cut is, but the plating 
continued farther above the top of the unit in the picture. My earlier 
message gave the dimensions.


One minor note about this board. The screws holding the 5680 to the 
borad were an unusual type. I can't remember, I think they may have been 
a square drive. They were difficult to remove as I had no proper tool to 
unscrew them. I think I made something from steel rod to start them 
losening.



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Re: [time-nuts] FE-5680A thermal management

2009-06-15 Thread Rex

Nevermind.
I went back and looked again. The screws are a bit odd and sloppy 
tolerences, but a 1/16 inch allen wrench seems to work. I guess my 
memory from a couple years back was a bit off.


-Rex


Ed Palmer wrote:

No.  I have one and it's very appropriate for a piece of Time-Nut 
equipment.  They're Allen screws.  :-)


Ed

J. L. Trantham wrote:


They look like Torx Screws.  Not so?

Thanks,

Joe

-Original Message-
From: time-nuts-boun...@febo.com [mailto:time-nuts-boun...@febo.com] On
Behalf Of Rex
Sent: Monday, June 15, 2009 2:33 AM
To: Discussion of precise time and frequency measurement
Subject: Re: [time-nuts] FE-5680A thermal management


Hal Murray wrote:

 


le...@wa5znu.org said:
 

   

For reference, Ridge Equipment has a photo of one of this year's 
crop of  FE-5680A mounted to a large aluminum plate. 
http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItemitem=330233071735

http://i43.tinypic.com/126cpcp.jpg
  
  


Is that an aluminum plate or the top side of a PCB used as a heat sink?

To me, the first picture looks green/FR4 around the edges. (and a 
stripe on

the left)

 




Yes, that is a portion of the board I described in an earlier 
message. The board is thick fiberglass plated heavily on both the top 
and bottom. The board in the picture has been cut both above and 
below the 5680A. The plating ended about where the lower cut is, but 
the plating continued farther above the top of the unit in the 
picture. My earlier message gave the dimensions.


One minor note about this board. The screws holding the 5680 to the 
borad were an unusual type. I can't remember, I think they may have 
been a square drive. They were difficult to remove as I had no proper 
tool to unscrew them. I think I made something from steel rod to 
start them losening.



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Re: [time-nuts] FE-5680A thermal management

2009-06-09 Thread Geoff Powell
In article 2ed501c9e87a$a7a4a850$7900a...@athlon1200, Dave Brown
tract...@ihug.co.nz writes

Murray et al,
The package of both units is clearly meant to be mounted on 
something-the real question is how much heat sinking would that 
something have provided?  Changing the external heatsinking to achieve 
the nominal supply current at the nominal supply voltage would appear 
to be the only simple way to operate the units as intended.

I've not gone through this exercise yet with the 5650, but I suspect 
the amount of heatsinking used is not that critical. Using a variable 
speed fan to determine the 'correct' mounting plate temperature 
(corresponding to nominal supply current/voltage) might be a good way 
to start. The design of a heatsink to achieve the same base plate 
temperature should be a trivial exercise.
Constraining the 'ambient' air temperature to an appropriate range in 
the vicinity of the unit should certainly help as well.

Guys,

As a datum point, I have an FE5650A mounted in a 2U 19 inch chassis.
This chassis is a Tait T800 reference frequency generator, for use as a
controller in quasi-synchronous wide-area mobile radio systems. 

That chassis has the FE-5650A mounted on an extra block of aluminium,
with some finning attached if memory serves, and fitted inside the
chassis. There is no internal airflow over the mounting plate, and no
external fins on the case.

I have the manual for this unit, and Tait make no mention of any special
thermal requirements. This suggests that, beyond mounting the Rb on
sufficient metal, the exact requirements are non-critical.

I'll get the unit out of store and take photos/measurements if required.

-- 
Geoff Powell

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[time-nuts] FE-5680A thermal management

2009-06-08 Thread Murray Greenman
Leigh,

I agree with Chuck. I have both an FE-5650A and an FE-5680A. With the
former I was concerned about the heat, and so ran it only for short
periods, until I understood what was going on. I had the impression from
the data sheet that there were different heatsink options for different
temperature ranges, and I now believe this led me astray.

With the FE-5680A I had the opportunity to study things in more detail.
There is no temperature range specification that I could find, and no
particular advice in the manual regarding installation. I ran the unit
from regulated 15V DC, and monitored the supply current. With no extra
cooling, the steady state current was about 700mA. With air blown over
it, the current increased. With the unit placed in a poly bag, the
current decreased to about 650mA. By the way, the current also decreased
when operated from 17V DC.

This tells me that the whole structure is part of the thermal package,
and we should not attempt to force down the case temperature just
because the unit runs hot. My experience with high performance OCXOs
tells me that the thermal environment is carefully designed, and part of
the calibration process - if you modify this environment (by cooling or
extra insulation) you modify the thermal environment, and are at risk of
modifying the performance.

I'd leave well alone, and run the unit in an open, breeze-free
environment.

73,
Murray ZL1BPU


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Re: [time-nuts] FE-5680A thermal management

2009-06-08 Thread Poul-Henning Kamp
In message be50c3a72eba61449c804b2c8b4ae38101ebb...@neptune.rakon.net, Murra
y Greenman writes:

With the FE-5680A I had the opportunity to study things in more detail.

The PRS10 manual has some good info.

-- 
Poul-Henning Kamp   | UNIX since Zilog Zeus 3.20
p...@freebsd.org | TCP/IP since RFC 956
FreeBSD committer   | BSD since 4.3-tahoe
Never attribute to malice what can adequately be explained by incompetence.

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Re: [time-nuts] FE-5680A thermal management

2009-06-08 Thread bg
 In message be50c3a72eba61449c804b2c8b4ae38101ebb...@neptune.rakon.net,
 Murray Greenman writes:

With the FE-5680A I had the opportunity to study things in more detail.

 The PRS10 manual has some good info.

 --
 Poul-Henning Kamp   | UNIX since Zilog Zeus 3.20
 p...@freebsd.org | TCP/IP since RFC 956
 FreeBSD committer   | BSD since 4.3-tahoe
 Never attribute to malice what can adequately be explained by
 incompetence.

Ok, hope everyone can see what above was written by Poul and Murray
respectively. ;-)

For the FRS-C read page 7 (chapter 2.4 Mounting in the below manual.

http://www.to-way.com/frs.pdf

It says the base plate should never go above 65 deg C.

--

Björn


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Re: [time-nuts] FE-5680A thermal management

2009-06-08 Thread Dave Brown


- Original Message - 
From: Murray Greenman murray.green...@rakon.com

To: time-nuts@febo.com
Sent: Tuesday, June 09, 2009 6:42 AM
Subject: [time-nuts] FE-5680A thermal management



Leigh,

I agree with Chuck. I have both an FE-5650A and an FE-5680A. With 
the

former I was concerned about the heat, and so ran it only for short
periods, until I understood what was going on. I had the impression 
from
the data sheet that there were different heatsink options for 
different

temperature ranges, and I now believe this led me astray.

With the FE-5680A I had the opportunity to study things in more 
detail.
There is no temperature range specification that I could find, and 
no
particular advice in the manual regarding installation. I ran the 
unit
from regulated 15V DC, and monitored the supply current. With no 
extra
cooling, the steady state current was about 700mA. With air blown 
over

it, the current increased. With the unit placed in a poly bag, the
current decreased to about 650mA. By the way, the current also 
decreased

when operated from 17V DC.

This tells me that the whole structure is part of the thermal 
package,

and we should not attempt to force down the case temperature just
because the unit runs hot. My experience with high performance OCXOs
tells me that the thermal environment is carefully designed, and 
part of
the calibration process - if you modify this environment (by cooling 
or
extra insulation) you modify the thermal environment, and are at 
risk of

modifying the performance.

I'd leave well alone, and run the unit in an open, breeze-free
environment.

73,
Murray ZL1BPU




Murray et al,
The package of both units is clearly meant to be mounted on 
something-the real question is how much heat sinking would that 
something have provided?  Changing the external heatsinking to achieve 
the nominal supply current at the nominal supply voltage would appear 
to be the only simple way to operate the units as intended.


I've not gone through this exercise yet with the 5650, but I suspect 
the amount of heatsinking used is not that critical. Using a variable 
speed fan to determine the 'correct' mounting plate temperature 
(corresponding to nominal supply current/voltage) might be a good way 
to start. The design of a heatsink to achieve the same base plate 
temperature should be a trivial exercise.
Constraining the 'ambient' air temperature to an appropriate range in 
the vicinity of the unit should certainly help as well.


Regards
DaveB, NZ


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[time-nuts] FE-5680A thermal management

2009-06-08 Thread Mark Sims

Almost all rubidium standards DO specify the use of some form of a heat sink.  
For the FRK and M100 units this can be a heat sink with around 1 fins or just 
bolted to a metal plate or chassis.

The military freq standard that had M100's in them had the unit mounted to a 
5x5x.2 aluminum plate that was in turn bolted to the chassis.   My Efratom 
PTB-100 time bases for the Tektronix  TM500 mainframes have a large heat sink 
mounted to a FRK style oscillator.  

LPROs are supposed to be mounted to a metal chassis (they usually come with a 
thermal pad attached to them).  I have seen them lose lock in free air.  I saw 
one mounted in a piece of cell phone equipment.  It was bolted to a large heat 
sink that formed most of the front of the enclosure.

I have also seen FE-5680A's in their native habitat (again,  cell phone 
equipment).  They were mounted to a thick (1/8?) PCB around 6x16.  The side 
of the PCB that the 5680 was bolted to had a solid ground plane.  The 5650A's 
had one side bolted to a metal chassis.




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