[Vo]:ECAT Temperature Probe Not Touching Fins or Flow Rate High

2011-10-26 Thread David Roberson

I have been conducting a review of a graph of the ECAT internal temperature 
(T2) versus time.  This graph reveals some important facts concerning the 
operation of the ECAT which can be uncovered with a bit of effort.  I am 
including several of the discoveries that I have uncovered for the benefit of 
this technically qualified group.  I know that I will have interesting feedback 
regarding my points if history of the vortex is a guide.
It can be determined that the probe measuring T2 is not in thermal contact with 
the heat sink attached to the core modules.  This observation is clearly 
revealed by the following logic.  At Mats Lewan’s October test time of 13:38 we 
first see output in the secondary loop of the heat exchanger.  This is 
indicated by the rise in Tout (23.7 C to 26.3 C) as compared to the previous 
values.  It is well known that output cannot be obtained at the heat exchanger 
unless the water within the ECAT is boiling.  This requires a temperature of 
greater than 100 C.  Also, we have established that some form of check valve is 
in series with the output water flow which further increases the required 
temperature.  The pressure would not be sufficient to open the valve ahead of 
this point in time. 
The data from Mats’ report shows that the T2 reading at 13:38 is 94.8 C.  We 
predict that this is not accurate and is displaying a value that is too low.  
My suspicion is that the reading is being influenced by the conduction of a 
measurable amount of heat energy along the probe to the outside case of the 
ECAT which has not been heated significantly as of that point in time.  Also, 
we can be assured that the probe is not in contact with the heat sink fins 
since they are the source of the heat for the water.  The temperature of this 
heat sink must be greater than the temperature of the water in order for heat 
to flow from it. 
The only other possible explanation for the anomalous reading at this time mark 
would be if the water flow were high enough to fill the ECAT and start to 
overflow into the heat exchanger.  Of course, the rate of water flow into the 
ECAT is one of the most contentious parameters that we have been discussing 
within vortex.  Some measurements suggest that overflow is occurring at this 
time and others do not agree.   Mats Lewan measured a flow rate of .91 
grams/second at 18:57 by collecting water for a 6 minute period during which he 
collected 328 grams of output.  He collected enough water for a long enough 
time to obtain a reasonable average.  Meanwhile, the leakage water exiting the 
ECAT case was measured and estimated to be 2 kilograms/hour.  This calculates 
to be .555 grams per second.  The addition of the two yields 1.46 grams/second 
as the assumed flow rate.  I calculated the total water delivered to the ECAT 
using this figure and obtained 1.46 grams/second x 9480 seconds = 13.8 
kilograms.  This is about one half of the estimated water capacity of the ECAT, 
which is 30 kilograms.
There is support for a larger water input flow rate however.  During the 
September test documented by Mats the ECAT started to overfill after 8400 
seconds.  The ECAT used for that test (SN?) was reported to have a volume of 
approximately 30 liters.  Mats kept very accurate records of the water inflow 
and I am very grateful to him.  The water input flow rate can be calculated as 
3 grams divided by 8400 seconds, or 3.57 grams/second.  This can be 
converted into 12.857 liters/hour which is very close to the specification of 
the pump (2 liters/hour).  Also, during the September test the temperature 
reading at what we now call T2 was 90.3 C which is below boiling.  The 
saturated pressure associated with this temperature is lower than atmospheric 
and thus the pump should be capable of delivering its specified flow rate.
The argument presented above is so persuasive that I plan to analyze the 
behavior of the ECAT further using the assumption that overflow is in fact 
occurring much earlier than I anticipated.  There must be a reason for the low 
flow rate that Mats measured for the October test and I suspect that the data 
has an effect hidden within.
I think that it is safe to assume that one of the two options I have listed is 
functioning.  Either the ECAT is overflowing quite early within the test, or 
its water level is significantly lower and the temperature probe is not 
touching the heat sink fins.
I have made several additional interesting observations during my review of 
this particular graph which I will document for the group when convenient.  I 
do not wish to overload the vortex with too large of a post at one time.
Dave








Re: [Vo]:ECAT Temperature Probe Not Touching Fins or Flow Rate High

2011-10-26 Thread Robert Lynn

 It can be determined that the probe measuring T2 is not in thermal contact
 with the heat sink attached to the core modules.  This observation is
 clearly revealed by the following logic.  At Mats Lewan’s October test
 time of 13:38 we first see output in the secondary loop of the heat
 exchanger.  This is indicated by the rise in Tout (23.7 C to 26.3 C) as
 compared to the previous values.  It is well known that output cannot be
 obtained at the heat exchanger unless the water within the ECAT is boiling.
 This requires a temperature of greater than 100 C.  Also, we have
 established that some form of check valve is in series with the output water
 flow which further increases the required temperature.  The pressure would
 not be sufficient to open the valve ahead of this point in time.
 The data from Mats’ report shows that the T2 reading at 13:38 is 94.8 C.  We
 predict that this is not accurate and is displaying a value that is too low.
 My suspicion is that the reading is being influenced by the conduction of a
 measurable amount of heat energy along the probe to the outside case of the
 ECAT which has not been heated significantly as of that point in time.  Also,
 we can be assured that the probe is not in contact with the heat sink fins
 since they are the source of the heat for the water.  The temperature of
 this heat sink must be greater than the temperature of the water in order
 for heat to flow from it.

The environment inside the reactor veseel would have a partial pressure of
steam of about 0.85bar at 95°C, this steam will act to very rapidly heat
anything within the reactor vessel to exactly the same temperatures (acting
as a heat pipe) through the action of condensation, though it would be
possible for dry surfaces to be hotter (superheating absorbs a releatively
tiny amount of energy per degree of temperature change comapred to
vaporisation).  I therefore think your hypothesis of overflow is much more
likely than that the thermocouple is under-reading.

However another possiblity is that there is a significant opening from the
reactor.  While it is a reasonable surmise that there is a pressure relief
valve given the way the reactor was emptied in the video from Sept demo, we
still don't know don't know for sure, and it seems rather curious that the
temp/pressure seems to get up to 2 bar gauge in the Sept test and 1.35bar in
the Oct 6th test.  It may instead simply be a small orifice.  If steam does
flow from the vessel to the heat exchanger (be it an orifice or a slightly
leaky or non-ideal relief valve) then condensation would lead to a large
flow of heat energy as the condensing steam casues a partial vacuum and is
continually replaced.


Re: [Vo]:ECAT Temperature Probe Not Touching Fins or Flow Rate High

2011-10-26 Thread David Roberson
At the time this measurement was performed, the water had not been boiling and 
air is occupying the space above it.  This would cause a high humidity, but I 
am not sure that much condensation would occur.  Do you still think that the 
condensation would be adequate to keep the probe reading accurately?



-Original Message-
From: Robert Lynn robert.gulliver.l...@gmail.com
To: vortex-l vortex-l@eskimo.com
Sent: Wed, Oct 26, 2011 12:43 pm
Subject: Re: [Vo]:ECAT Temperature Probe Not Touching Fins or Flow Rate High



It can be determined that the probe measuring T2 is not in thermal contact with 
the heat sink attached to the core modules.  This observation is clearly 
revealed by the following logic.  At Mats Lewan’s October test time of 13:38 we 
first see output in the secondary loop of the heat exchanger.  This is 
indicated by the rise in Tout (23.7 C to 26.3 C) as compared to the previous 
values.  It is well known that output cannot be obtained at the heat exchanger 
unless the water within the ECAT is boiling.  This requires a temperature of 
greater than 100 C.  Also, we have established that some form of check valve is 
in series with the output water flow which further increases the required 
temperature.  The pressure would not be sufficient to open the valve ahead of 
this point in time. 

The data from Mats’ report shows that the T2 reading at 13:38 is 94.8 C.  We 
predict that this is not accurate and is displaying a value that is too low.  
My suspicion is that the reading is being influenced by the conduction of a 
measurable amount of heat energy along the probe to the outside case of the 
ECAT which has not been heated significantly as of that point in time.  Also, 
we can be assured that the probe is not in contact with the heat sink fins 
since they are the source of the heat for the water.  The temperature of this 
heat sink must be greater than the temperature of the water in order for heat 
to flow from it. 

The environment inside the reactor veseel would have a partial pressure of 
steam of about 0.85bar at 95°C, this steam will act to very rapidly heat 
anything within the reactor vessel to exactly the same temperatures (acting as 
a heat pipe) through the action of condensation, though it would be possible 
for dry surfaces to be hotter (superheating absorbs a releatively tiny amount 
of energy per degree of temperature change comapred to vaporisation).  I 
therefore think your hypothesis of overflow is much more likely than that the 
thermocouple is under-reading.

However another possiblity is that there is a significant opening from the 
reactor.  While it is a reasonable surmise that there is a pressure relief 
valve given the way the reactor was emptied in the video from Sept demo, we 
still don't know don't know for sure, and it seems rather curious that the 
temp/pressure seems to get up to 2 bar gauge in the Sept test and 1.35bar in 
the Oct 6th test.  It may instead simply be a small orifice.  If steam does 
flow from the vessel to the heat exchanger (be it an orifice or a slightly 
leaky or non-ideal relief valve) then condensation would lead to a large flow 
of heat energy as the condensing steam casues a partial vacuum and is 
continually replaced.   
 



Re: [Vo]:ECAT Temperature Probe Not Touching Fins or Flow Rate High

2011-10-26 Thread Robert Lynn
At 0.85bar partial pressure of steam there would definitely be enough.  Heat
pipes in general, and particulalrly those utilising steam have incredible
rates of heat transfer.

On 26 October 2011 18:12, David Roberson dlrober...@aol.com wrote:

 At the time this measurement was performed, the water had not been boiling
 and air is occupying the space above it.  This would cause a high humidity,
 but I am not sure that much condensation would occur.  Do you still think
 that the condensation would be adequate to keep the probe reading
 accurately?



 -Original Message-
 From: Robert Lynn robert.gulliver.l...@gmail.com
 To: vortex-l vortex-l@eskimo.com
 Sent: Wed, Oct 26, 2011 12:43 pm
 Subject: Re: [Vo]:ECAT Temperature Probe Not Touching Fins or Flow Rate
 High

  It can be determined that the probe measuring T2 is not in thermal
 contact with the heat sink attached to the core modules.  This
 observation is clearly revealed by the following logic.  At Mats Lewan’s 
 October
 test time of 13:38 we first see output in the secondary loop of the heat
 exchanger.  This is indicated by the rise in Tout (23.7 C to 26.3 C) as
 compared to the previous values.  It is well known that output cannot be
 obtained at the heat exchanger unless the water within the ECAT is boiling.
 This requires a temperature of greater than 100 C.  Also, we have
 established that some form of check valve is in series with the output water
 flow which further increases the required temperature.  The pressure
 would not be sufficient to open the valve ahead of this point in time.
 The data from Mats’ report shows that the T2 reading at 13:38 is 94.8 C.
 We predict that this is not accurate and is displaying a value that is too
 low.  My suspicion is that the reading is being influenced by the
 conduction of a measurable amount of heat energy along the probe to the
 outside case of the ECAT which has not been heated significantly as of that
 point in time.  Also, we can be assured that the probe is not in contact
 with the heat sink fins since they are the source of the heat for the water.
 The temperature of this heat sink must be greater than the temperature of
 the water in order for heat to flow from it.

 The environment inside the reactor veseel would have a partial pressure of
 steam of about 0.85bar at 95°C, this steam will act to very rapidly heat
 anything within the reactor vessel to exactly the same temperatures (acting
 as a heat pipe) through the action of condensation, though it would be
 possible for dry surfaces to be hotter (superheating absorbs a releatively
 tiny amount of energy per degree of temperature change comapred to
 vaporisation).  I therefore think your hypothesis of overflow is much more
 likely than that the thermocouple is under-reading.

 However another possiblity is that there is a significant opening from the
 reactor.  While it is a reasonable surmise that there is a pressure relief
 valve given the way the reactor was emptied in the video from Sept demo, we
 still don't know don't know for sure, and it seems rather curious that the
 temp/pressure seems to get up to 2 bar gauge in the Sept test and 1.35bar in
 the Oct 6th test.  It may instead simply be a small orifice.  If steam does
 flow from the vessel to the heat exchanger (be it an orifice or a slightly
 leaky or non-ideal relief valve) then condensation would lead to a large
 flow of heat energy as the condensing steam casues a partial vacuum and is
 continually replaced.