[Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread Pat Lyons
Hey guys, I'm going to add a 4th axis to my gettup here on my lagun emc refit, and wanted to ask for suggestions. My plan is (as of now) to find a rotary table on the cheap (ebay, craigslist etc) and mill up a motor mount to it with encoder feedback, and use the 4th channel on my 5i20. I've

Re: [Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread Andy Pugh
2009/12/10 Pat Lyons p27...@gmail.com: any comments/suggestions/do'sdonts??? I have converted one of these: http://www.axminster.co.uk/product.asp?pf_id=453684name=tableuser_search=1sfile=1jump=44 It took me too iterations. Initially I just made a motor mount and retained the existing bearing

Re: [Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread Gene Heskett
On Thursday 10 December 2009, Pat Lyons wrote: If a brake is being used, what about a direct drive setup? -pat I hadn't given that any real thought. This one has a brass thumbscrew with IMO very limited holding power. Some sort of an eccentric to pull the table down and lock it against its

Re: [Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread Erik Christiansen
On Thu, Dec 10, 2009 at 07:08:21AM -0500, Gene Heskett wrote: 3. face up making a sprocket, or lathe style carving gears, backlash will be a problem. So it may be wise to add a 2nd lock brake so that the table is locked pretty solidly when the motor is not moving it. I'm still figuring

Re: [Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread Dave Caroline
My 5 axis is made with two el cheapo rotaries one a vertex and the other a lesser name, both have backlash so I tend to lock up B when I can, else for both rotaries I hand code the gcode so drive is from one direction only wherever possible. If you put the worm into full engagement they jam, there

Re: [Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread Rainer Schmidt
Gears have backlash period. And if they don;t have backlash out of the box... they increasingly will have it. There's a method of countering that, but it increases wear as it uses tension. I rely on my steel loaded timing belts instead. I use the type made for the car industry. Incredibly strong

Re: [Emc-users] Portable EMC?

2009-12-10 Thread Dale Grover
If the BeagleBoard port works out, we could then look at other, cheaper, ARM9 boards. The BeagleBoard has all kinds of stuff we don't need (e.g., video, including 2 or 3D acceleration), and leaves out ethernet, plus may be subsidized (and might have some availability issues). If we can get

Re: [Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread dave
On Thu, 2009-12-10 at 09:23 -0500, Rainer Schmidt wrote: Gears have backlash period. And if they don;t have backlash out of the box... they increasingly will have it. There's a method of countering that, but it increases wear as it uses tension. I rely on my steel loaded timing belts instead.

[Emc-users] Mini mill conversion

2009-12-10 Thread Martin Pinkston
Good Afternoon listers, I have posted a picture of my mini mill. The reason I wanted to do a conversion over to EMC was because the Centroid OS is very antiquated and when I saw what EMC would do, I knew it would make the mini mill more flexible. The Centroid OS has a very limited memory to about

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Andy Pugh
2009/12/10 Martin Pinkston martinpinks...@gmail.com: Good Afternoon listers, I have posted a picture of my mini mill. www.212steam.blogspot.com I get the feeling that was all very expensive back in 1988. I wonder what it all does? The pinout that you published a while ago seemed to show

Re: [Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread Gene Heskett
On Thursday 10 December 2009, Erik Christiansen wrote: On Thu, Dec 10, 2009 at 07:08:21AM -0500, Gene Heskett wrote: 3. face up making a sprocket, or lathe style carving gears, backlash will be a problem. So it may be wise to add a 2nd lock brake so that the table is locked pretty solidly

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Kirk Wallace
On Thu, 2009-12-10 at 11:22 -0500, Martin Pinkston wrote: Good Afternoon listers, I have posted a picture of my mini mill. The reason I wanted to do a conversion over to EMC was because the Centroid OS is very antiquated and when I saw what EMC would do, I knew it would make the mini mill

Re: [Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread Andy Pugh
2009/12/10 Gene Heskett gene.hesk...@gmail.com: Given the Tommy bar clamps on the one you showed in the link, a pair of small double acting air cylinders and an electric solenoid would be ideal. Neater still would be an air bearing arrangement. Tighten the table down hard with belville

Re: [Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread Kirk Wallace
On Thu, 2009-12-10 at 13:10 -0500, Gene Heskett wrote: ... snip didn't consider that because plugging in the motor and running it with emc is 10x more accurate anyway. Erik -- Cheers, Gene There are four boxes to be used in defense of liberty: soap, ballot, jury, and ammo. Please

Re: [Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread Gene Heskett
On Thursday 10 December 2009, Andy Pugh wrote: 2009/12/10 Gene Heskett gene.hesk...@gmail.com: Given the Tommy bar clamps on the one you showed in the link, a pair of small double acting air cylinders and an electric solenoid would be ideal. Neater still would be an air bearing arrangement.

Re: [Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread Gene Heskett
On Thursday 10 December 2009, Rainer Schmidt wrote: You can start out with the cheapest table you can find because you can take the motor and probably the mount to another level later when you mill the el cheapo into the ground. Backlash is not a problem as long as you have control over your

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Dave
Centroid OS has a very limited memory to about 250 lines on NC code and no buffer. Wow, how old is this Centroid control?? 250 lines seems miniscule. Dave Martin Pinkston wrote: Good Afternoon listers, I have posted a picture of my mini mill. The reason I wanted to do a conversion over to

[Emc-users] Mini mill conversion

2009-12-10 Thread Martin Pinkston
Some of the operations that are within the Centroid controller are things like a circle drilling program, circle milling program, pocket milling program, face milling program, letter/number engraving. All called up on a single one line of code. It will also do some simple macros as well. And yes,

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Kirk Wallace
On Thu, 2009-12-10 at 14:53 -0500, Martin Pinkston wrote: ... snip Squareness has never been an issue. I was amazed to find the head swept in less than .0005. And even if the head is ever out, it's just a matter of four very large bolt which hold the column to the base. Just shim to adjust.

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Andy Pugh
2009/12/10 Martin Pinkston martinpinks...@gmail.com: Andy, the 26 pin header pin out sheet is wrong. the Centroid guy saw a picture I took and told me I had a different board than what he initially thought should have been in this unit. Let me see if I can take a picture of the pin out

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Hubert Bahr
Martin Pinkston wrote: ...snip Andy, the 26 pin header pin out sheet is wrong. the Centroid guy saw a picture I took and told me I had a different board than what he initially thought should have been in this unit. Let me see if I can take a picture of the pin out schematic and post it on

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Kirk Wallace
On Thu, 2009-12-10 at 21:31 +, Andy Pugh wrote: 2009/12/10 Martin Pinkston martinpinks...@gmail.com: Andy, the 26 pin header pin out sheet is wrong. the Centroid guy saw a picture I took and told me I had a different board than what he initially thought should have been in this unit.

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Andy Pugh
2009/12/10 Hubert Bahr h...@hbahr.org:  Does anybody else have an explanation for 4 phases with only 4 wires? It might be 2 phase bipolar, but labelled oddly. ie imagine that P1-P4 drive a motor wire each, at +40V if the pin is high and 0V if the pin is low. Here's plan: after checking that

[Emc-users] Mini Mill conversion update

2009-12-10 Thread Martin Pinkston
Craig, and list, You are correct. It is a Cardinal Engineering unit. I had forgotten about the name on the spindle belt cover. As you can see in the picture the belt cover is not present because when the head as close to the table as it is for most of the work I do, the belt cover does not move

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Kirk Wallace
On Thu, 2009-12-10 at 22:27 +, Andy Pugh wrote: 2009/12/10 Hubert Bahr h...@hbahr.org: Does anybody else have an explanation for 4 phases with only 4 wires? It might be 2 phase bipolar, but labelled oddly. ie imagine that P1-P4 drive a motor wire each, at +40V if the pin is high

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Dave
Those controls are 20+ years old and the control design is likely even older than that. My guess is that you have unipolar motors. I have some motors - Slo Syn's here that have 5 terminals. The one terminal is ground and the other 4 are the 4 phases. If you disconnect the motors - I bet

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Kirk Wallace
On Thu, 2009-12-10 at 18:25 -0500, Dave wrote: ... snip Even a low cost bipolar setup should run circles around an old unipolar setup. If those were servos, I'd try to save them but those stepper motors can be replaced with decent Nema 34 bipolars for about $70 each or less. You are

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Chris Radek
On Thu, Dec 10, 2009 at 06:25:24PM -0500, Dave wrote: I'd scrap the motors, the boards, and the power supply and start with a new PS, step drivers, and motors and use a LPT port and EMC2 to drive everything. Judging by the four TIPxxx transistors and MTR1_PH[1-4] on that first pinout, I

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Andy Pugh
2009/12/10 Kirk Wallace kwall...@wallacecompany.com: Martin will need to get into the guts of EMC2 and HAL more than most, which may be a deal breaker. He is already further down that road than many, having started off reading the HAL manual. not realising that stepconf was there. I suspect

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Andy Pugh
2009/12/10 Chris Radek ch...@timeguy.com: Judging by the four TIPxxx transistors and MTR1_PH[1-4] on that first pinout, I bet these are full step or half step unipolar drives and motors. I think we have only got evidence of 4 motor wires. -- atp

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Kirk Wallace
On Thu, 2009-12-10 at 17:47 -0600, Chris Radek wrote: ... snip Judging by the four TIPxxx transistors and MTR1_PH[1-4] on that first pinout, I bet these are full step or half step unipolar drives and motors. In this case I agree with Dave 100%. Chris Et tu, Brute. What happened to your

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread Dave
I think we have only got evidence of 4 motor wires. Yep, sorry. I missed that in the previous message. Since the driver board is named Chop... something I bet it is a true chopper drive board. Still I'd at least dump the drive boards, keep the power supply and go with something like

Re: [Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread Gene Heskett
On Thursday 10 December 2009, Andy Pugh wrote: 2009/12/10 Gene Heskett gene.hesk...@gmail.com: Just one Q though, wouldn't this also need an oil injector to keep it from rusting since the air is going to have water in it? Clean and dry should be enough, but our mating parts were aluminium and

[Emc-users] Mini mill conversion

2009-12-10 Thread Martin Pinkston
Wow...that was a lot of stuff First of all I have to say that I am really impressed with what some of you guys have put on the web as projects. Kirk, I went to your web site and you tear into a machine like I tear into a locomotive. Your lathe project was impressive. Have you finished it yet ?

Re: [Emc-users] Mini mill conversion

2009-12-10 Thread BRIAN GLACKIN
Martin Nice work. My kids would be hanging out in your yard all year One option could be the HobbyCNC Driver and motor kit. Its a low cost way to get upgraded and learn how the various components work at the same time. These kits run $280 for a three axis board with three 305oz-in steppers

Re: [Emc-users] 4th axis ideas... any suggestions?

2009-12-10 Thread Erik Christiansen
On Thu, Dec 10, 2009 at 06:34:01PM +, Andy Pugh wrote: Neater still would be an air bearing arrangement. Tighten the table down hard with belville washers. That sounds inspired! OK, hard implies the washers wouldn't be series stacked, but parallel, I guess [1]. (I'm imagining one or more of