Re: [Repeater-Builder] Moisture/condensation (was: Duplexers)

2010-08-31 Thread N1BUG
Condensation and moisture can be a strange thing...

I have 2 meter and 440 repeaters in my own unheated building on a 
local hill. Several years ago in the middle of a cold Maine winter, 
both repeaters started having assorted audio problems and controller 
glitches. Upon arriving at the site I was horrified to find a thick 
layer of white frost completely covering every surface inside the 
building. Floor, walls, ceiling, every bit of equipment, cables, 
everything pure white and hairy with frost. I scraped away some 
frost and removed the cover from the repeater controller cabinet... 
and was even more horrified to find the controller PCB completely 
covered in frost! Couldn't even recognize the larger individual 
components on the board...

What to do? I VERY slowly brought up the building temperature with a 
temporary heater over a period of a few days. The frost slowly 
vanished, not so much by melting and forming water but by 
dissipating into the air. Everything returned to functioning normally.

The funny thing is, it never happened before or since. Just that one 
time. I never did figure out exactly what conditions caused it.

Paul N1BUG



Re: [Repeater-Builder] Moisture/condensation

2010-08-31 Thread N1BUG
Yeah... it was strange.

The building sits up off the ground and there were no holes for 
water entry. Snow outside, but ground under the building was bone 
dry. There had been a rainy spell a week or two earlier. The only 
thing I can think of is very moist air was trapped in the building 
when the temperature dropped. It must have been a rather uncommon 
set of circumstances since it just happened that one time. It's hard 
to believe there could have been enough moisture in the air to form 
so much frost!

Paul N1BUG



Paul Plack wrote:
 Wow...sounds like somehow, moisture was released inside the
 building.
 
 If it's 20ºF outside the building, and 22ºF inside the building,
 it's hard to imagine how frost could form on the equipment, since
 the relative humidity indors would have to be lower,
 unless...there was water forced up through a crack in the floor,
 etc.
 
 73, Paul, AE4KR


Re: [Repeater-Builder] Silver Plating - Cheap Easy

2010-07-14 Thread N1BUG
There was an article in Ham Radio magazine describing a variation of 
this method of silver plating. It was in the mid 1980's.  The method 
involves attaching the negative lead of the DC current source to the 
piece to be plated. The positive side is connected to a carbon rod 
with a sponge wrapped around it. The rod/sponge is dipped into the 
used fixer, then slowly wiped along the piece to be plated, where it 
deposits silver. It takes patience and a bit of practice but I 
silver plated the tank circuit in a 1 kW 2 meter amplifier and got a 
small (but worthwhile for what I was doing) improvement in 
efficiency and power output.

Paul N1BUG


George Henry wrote:
  
 
 It's actually used photographic FIXER that contains a lot of free 
 silver... 
 the fixer removes any unexposed silver in the film emulsion.  For many 
 years I
 recovered the silver from my fixer by adding powdered zinc, which will 
 dissolve
 more easily in the solution than silver will, causing the silver to 
 precipitate
 out.  Collected over 28 ounces over the years.
 
 His method of silver plating probably involved connecting the negative 
 lead of a
 low-voltage source to the can, filling it with used fixer, and then 
 suspending
 a zinc electrode in the solution, connected to the positive lead.  The 
 zinc goes
 into solution, and the silver, instead of precipitating out, plates out 
 onto the
 can.  If the fixer is sufficiently loaded with silver (exhausted, in
 photo-speak), it will plate out on copper without any current source, 
 but adding
 the batteries will speed things up  result in a thicker layer of silver.
 
 George, KA3HSW
 
  
  From: cecil ferguson ke4...@bellsouth.net 
 mailto:ke4nna%40bellsouth.net
  To: Repeater Builder Repeater-Builder@yahoogroups.com 
 mailto:Repeater-Builder%40yahoogroups.com
  Sent: Mon, July 12, 2010 7:08:36 AM
  Subject: [Repeater-Builder] Silver Plating - Cheap  Easy
  
   
  A couple of years back, in an exchange with an engineer from Texas 
 Instrument
  Germany, who is working in Freising, Barvaria, I was told of a cheap 
 and easy
  silver plating procedure he uses on his duplexers.  He uses Photographic
  Developer (which has a really high level of 'free silver') and a 
 simple one or
  two cell power source = 1.5 to 3.0 volts.  (While not discussed, I 
 would suggest
  
  that 'used fluid' may be better than new and may be obtained very 
 cheaply). 
  This should be an ideal solution for the DIYers in our group.
  
  If interested, why not contact Hans-Juergan Schott directly at  
 h-scho...@ti.
  com ?
  
  This should be an interesting topic for our Tecnical Info page as well.
  
  Hans-Juergan, if you are monitoring, pls forward this procedure to us 
 as I think
  
  many of us would be interested.  Tnx. 
  
  
  73 to all,
  
  Cecil E (Gene) Ferguson. W4FWG
 
 






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Re: [Repeater-Builder] Silver Plating - Cheap Easy

2010-07-14 Thread N1BUG
JG wrote:
 Good fishing !!, or is your memory that good:)
 
 I poked Ham Radio magazine into Google
 and found a few articles on silver plating
 in this list:
 http://webhome.idirect.com/~griffith/hr/hrind05.htm


Safe, Sensible Silverplating ... that rings a bell! That is the 
one I was thinking of.

Feb 1985. Hmm. My guess of mid 1980s wasn't too far off the mark. 
Now if only I knew what I did yesterday. :-)

 Now, here's the Million Dollar question..
 where are these articles archived ??

Nowhere that I know of.
I wish I had saved that article, and would like to read the earlier 
ones on silverplating too.

Actually I did save that issue for years but eventually lost track 
of it. May still be in a forgotten/buried box from my last move...

Paul N1BUG






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Re: [Repeater-Builder] Sinclair dipole phasing harness

2010-05-19 Thread N1BUG
Nate Duehr wrote:
 I am not an expert, but most of the Sinclair stuff I've used had the 
 elements welded in place.
 
 These are the HD models (heavy-duty)
 They also make 
 them welded in the Low PIM models... no moving parts to make noise...

Interesting. I was wondering what was different about the low PIM 
models. I should have guessed they would be welded construction. I 
wonder if they also use different types of coax in the harness? I 
have often wondered if single copper braid cables weren't a 
potential source of noise, especially as they get older?

 I think you're right in the lower-end Sinclair line, there are elements 
 that are just bolted to a mast

Correct. I am not an expert either, but have seen quite a few of 
these in various configurations and spent some time perusing the 
product line, wishing I could buy a new one.

Some have the dipoles just a few inches from the mast, and are field 
adjustable for offset or omni pattern. For offset, all dipoles go on 
one side of the mast. For omni they go on opposite sides or spiral 
around the mast. These models generally seem to have a bandwidth of 
about 10 MHz, eg. they come in 142-152, 152-162 MHz models, etc.

Some have the dipoles roughly a quarter wavelength from the mast, 
all on one side, and are intended to provide an offset pattern only. 
These usually cover 138-174 MHz.

Some have the dipoles roughly a half wavelength from the mast, all 
on one side, and are intended to provide and elliptical pattern. 
These usually cover 138-174 MHz.

There are also a few that have pairs of dipoles side by side, with 
spacing somewhat less than a quarter wavelength. These are field 
adjustable for elliptical or omni, and the ones I've seen (and 
owned) were 138-174 MHz.

There very likely may be others that I am not familiar with, these 
are just some observations I have made.

 I'll take the expensive antenna, any day... 
 over farting around with a lower quality one!

I would if I could! Maintaining a repeater is becoming a full time 
job. Much of the time that goes into it is directly related to 
farting around trying to keep something on the air and working 
reasonably well with a zero budget. But one does what one can. If it 
was just another repeater serving an area that already had several 
repeaters sitting idle, I'd have walked away from it in frustration 
long ago!

Paul N1BUG







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Re: [Repeater-Builder] Sinclair dipole phasing harness

2010-05-18 Thread N1BUG
Hi Burt,

 Did I hear my name mentioned??? Maybe just ESP:-)

Yes you did, Great Sinclair dipole guru! :-)

I got the dipole drawing from your new web site. Thanks! That part 
I'm clear on, but still a bit confused on the phasing harness.

 I would suggest that you don't even consider putting the harnass inside
 the mast (unless Harold can tell us how Sinclair does it). Put the
 harness on the outside of the mast like the SRL210A4.

Uh, yeah, I hear that. I like the idea of the internal harness, but 
I just spent 3 hours getting the old harness *out* of the mast. I 
can't imagine how it was put *in* there.

 To combine the impedances on a 4 bay Sinclair array is simple. Divide
 the dipoles into pairs and parallel them. This gives 25 ohms. Then add
 an electrical quarter wave of 50 ohm coax (RG-213/U) to transform it to
 100 ohms. Combine the matching coax from each pair in parallel to give
 50 ohms. Then you can connect your feedline at any length from this
 latter 50 ohm connection.

Here is a crude drawing of what I think you are saying:

http://www.n1bug.com/dipoleharness1.jpg

Points X and Y are the 100 ohm points created by adding an 
electrical quarter wave of RG-213 coming out of the 25 ohm point 
where two dipoles are connected in parallel. But points X and Y are 
physically several feet apart. That being said, I think the coax 
that joins those points at the final parallel junction (to connect 
to the feedline) would have to be a multiple of an electrical half 
wavelength in order to repeat the 100 ohms at the other end (thus 
ending up with 50 ohms when you parallel them)?

If so, I'm still confused on how they did this for both cardioid and 
bidirectional versions of this antenna with the harness inside the 
mast. Required physical lengths would be different due to the 
different dipole spacing from the mast. One can only work with 
physical lengths that fit inside the mast (I guess?) but this 
seems to clash with the electrical length required for impedance 
matching. It's a non-issue since I have no way of getting a new 
harness inside the mast. With an external harness I can just coil up 
or loop any extra length required for matching reasons. But I'd 
still like to understand how they did it. :-)

In any case, the phasing harness on my 210C4 was done differently. 
It uses a combination of RG-213/U and RG-63B/U in the harness 
itself. Here is a sketch of it:

http://www.n1bug.com/210C4harness.jpg

Here, if we assume points X and Y are 100 ohms, point Z (where the 
feedline attaches) would fall somewhere between 50 ohms and 78 ohms, 
depending on the electrical length of the RG-63B/U coax connecting 
them. I'm trying to look up the velocity factor of RG-63B/U (part 
PE, part air dielectric), but having no luck so far.

All of which seems completely different from the picture at

http://forum.radioamateur.ca/index.php?topic=2245.0

where there appears to be just a quarter wave section of coax off 
each side of point Z to the T for each pair of dipoles. I don't 
know how that was physically possible given the dipole spacing. I 
think we can safely assume I'm missing something here. :-)

Paul N1BUG








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Re: [Repeater-Builder] Sinclair dipole phasing harness

2010-05-18 Thread N1BUG
Thanks. That makes sense and should work out quite well for a 
harness external to the mast. Of course the quarter wave of 125 ohm 
coax will still be required inside each dipole, but the use of all 
50 ohm coax beyond that point simplifies construction.

Apparently Sinclair had different ways of doing it, perhaps 
depending on the exact model. Or maybe they changed the harness 
design at some point.

Paul N1BUG


Larry Horlick wrote:
  
 
 I have a drawing from Sinclair that shows 4 stacked folded dipoles (it 
 does not indicate an
 antenna model) using all 50 ohm cable. So using the 210C4 harness 
 picture from the link
 below as a template, this is how it's done:
  
 Feedlines from dipole A, B, C, and D are any length, but identical. A 
 and B go to a tee,
 C and D go to another tee. The feedlines from the output (if I am 
 allowed to use that rather
 crude term!) of these tees are any odd 1/4 wavelength (but do not have 
 to be the same) and go
 to a 3rd tee. The output of this tee is 50 ohms. I suspect that the 
 harness does not affect the
 pattern, but rather it is the dipole to mast spacing.
  
 lh


Re: [Repeater-Builder] Sinclair dipole phasing harness

2010-05-18 Thread N1BUG
That's correct. The folded dipole impedance is 300 ohms. The 1/4 
wavelength of 125 ohm coax transforms that down close to 50 ohms. 
This 1/4 wavelength matching section is completely inside the dipole 
itself. The transition to 50 ohm cable occurs somewhere near the top 
of the folded dipole, so we see the 50 ohm cable exiting the dipole.

In my dipoles the 125 ohm cable is RG-63B/U which, owing to its 
partly air dielectric, no doubt has a higher velocity factor than 
solid dielectric coax. So the section is somewhat longer than 13.5 
inches. I'm still trying to find a reference to the exact velocity 
factor of RG-63B/U.

It sounds like you have some very interesting (and rare) Sinclair 
documentation there!

Paul N1BUG


Larry Horlick wrote:
  
 
 On the drawing it does not show any 125 ohm cable, but I think what you 
 are saying is that
 from the feedpoint of the folded dipole, inside the tubing there is a 
 1/4 wavelength piece of
 125 ohm cable (about 13.5 inches at 2m) that is joined to 50 ohm cable. 
 What we see exiting
 the tube (opposite the feedpoint) is the 50 ohm stuff. If this is 
 correct it fully explains a drawing
 on the previous page showing a cross section of a single element folder 
 dipole. \
  
 lh
  
 On 5/18/10, *N1BUG* p...@n1bug.com mailto:p...@n1bug.com wrote:
 
  
 
 Thanks. That makes sense and should work out quite well for a
 harness external to the mast. Of course the quarter wave of 125 ohm
 coax will still be required inside each dipole, but the use of all
 50 ohm coax beyond that point simplifies construction.
 
 Apparently Sinclair had different ways of doing it, perhaps
 depending on the exact model. Or maybe they changed the harness
 design at some point.
 
 Paul N1BUG
 
 Larry Horlick wrote:
 
 
   I have a drawing from Sinclair that shows 4 stacked folded dipoles
 (it
   does not indicate an
   antenna model) using all 50 ohm cable. So using the 210C4 harness
   picture from the link
   below as a template, this is how it's done:
 
   Feedlines from dipole A, B, C, and D are any length, but identical. A
   and B go to a tee,
   C and D go to another tee. The feedlines from the output (if I am
   allowed to use that rather
   crude term!) of these tees are any odd 1/4 wavelength (but do not
 have
   to be the same) and go
   to a 3rd tee. The output of this tee is 50 ohms. I suspect that the
   harness does not affect the
   pattern, but rather it is the dipole to mast spacing.
 
   lh
 
 
 






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[Repeater-Builder] Re: Sinclair dipole phasing harness

2010-05-17 Thread N1BUG
Not much info out there on these Sinclair products. However I did 
find a barely readable label... the antenna I have is an SRL210C4.

I found this:

http://forum.radioamateur.ca/index.php?topic=2245.0

which is helpful. (Google Chrome translated it fairly well, except 
for the last post by VE2TBU. Given the limitations on translation, 
I'm not quite sure what he said. :-)

I'm working on disassembling the old beast now. Naturally there are 
a few stuck set screws.

I will share whatever I learn during this project. Unfortunately my 
digital camera died so I won't be able to take pictures.

Paul


N1BUG wrote:
 Me again. I just got handed a potential project.
 
 I am looking for information on the phasing harness for Sinclair VHF 
 4-bay dipole arrays with the coax inside the mast. I want to know 
 types of coax and lengths so I can understand the matching. I could 
 use info on both the bidirectional and cardioid versions, but 
 especially cardioid. The harness lengths must be different in order 
 to cram it inside that mast. Burt? Or anyone can shed some light on 
 this? (I was thinking Burt had some info on a web site somewhere, 
 but I can't seem to find it)
 
 I am aware of the 125 ohm quarter wave section inside Sinclair 
 dipoles, but want to know about the rest of the harness.
 
 I am wanting to attempt the difficult or, maybe, impossible... I am 
 trying to figure out if it would be possible to use dipoles from an 
 SRL235-2 to rebuild what is believed to be and SRL214, and at the 
 same time convert the antenna from bidirectional to cardioid 
 pattern. I would be constructing my own harness. I think this might 
 be possible, if I can find out how the phasing harness for the 
 SRL214/cardioid version was made.
 
 Any info out there?
 
 Paul N1BUG


Re: [Repeater-Builder] Re: CTCSS Encoder/Decoder

2010-05-08 Thread N1BUG
And then there are those who need to 'have' a repeater but have next 
to no money and lots of time. As a member of that group I also 
appreciate discussions like this! I do the best I can with what I 
can get, and often end up spending untold hundreds of hours 
re-inventing the wheel.

73,
Paul N1BUG


ae6zm wrote:
  
 
 
 
 I think this thread has clearly demonstrated that there are a couple 
 different groups involved in building/maintaining repeaters. Those who 
 are involved in commercial systems are likely best served by purchasing 
 commercial grade parts/packages/systems, as their focus is on 'having' a 
 repeater. Then there are those of us who are interested primarily in the 
 experience of 'inventing /designing/ building/ debugging a repeater, and 
 then starting over with a new idea. In behalf of all of us in this 
 category, I say thank you all for your ideas, experiences and words of 
 wisdom.
 
 As one who spent many years in the first group, I find it immeasurably 
 enjoyable to now be one of the second group. No pressure to 'GET IT BACK 
 ON THE AIR'. Just have some fun, learn something, and try to pass it on.


[Repeater-Builder] Micor PL encoder modification (TLN5731A)

2010-05-03 Thread N1BUG
I'm guessing I am not the first to want to do this...

I want to use a UHF Micor for a link. I want to be able to stop the 
PL encode immediately when a user unkeys, but I want the controller 
to be able to hold the transmitter up (without PL tone) for sending IDs.

There appears to be no PL on/off gate on the TLN5731A encoder. The 
only tone gate is Q703 which only gates the out of phase tone used 
for reverse burst.

Other than using a mechanical relay to interrupt the encoder tone 
output, any suggestions?

Thanks,

Paul N1BUG


Re: [Repeater-Builder] Micor PL encoder modification (TLN5731A)

2010-05-03 Thread N1BUG
Jeff DePolo wrote:
 Pin 701 on the board (base of Q704) is PL Inhibit - pull to ground to kill
 the encoder.

Thanks Jeff,

I did notice P701 on the schematic. Any experience on whether a 
transistor will pull it low enough or do I need something better?

Guess I'll try a transistor and see what happens unless I hear that 
won't work!

Paul


Re: [Repeater-Builder] Micor PL encoder modification (TLN5731A)

2010-05-03 Thread N1BUG
wd8chl wrote:
 The usual method we've used is to pull it to ground when you don't want
 tone with a transistor or a FET. You can remember though that, depending
 on your link rx, letting the Micor encode reverse burst will close the
 squelch quicker than just letting it coast. My experience is that the
 reverse burst on the stock Micor encode board works on the vast majority
 of radios, both Motorola and not. It worked on every Kenwood I had
 except for the old TK-801. Ham or commercial. The only other radio I
 have had in recnt years that it did not work on is the Yaesu VX-1R. Not
 even chicken burst works with that radio.
 
 I can't say for sure, but I think that if you key it with the PTT input,
 after the reverse burst delay, the tone will shut off...I could be wrong
 though...I'm sure there's a simple way to do it though. A one-transistor
 switch in the right place shoule do it.

Thanks.

It looks to me like the stock encoder supplies PL tone to the 
transmitter continuously, whether PTT is active or not. The only 
exception I can see is that for ~150 milliseconds after PTT input to 
the encoder goes inactive, it switches to reverse burst - then back 
to regular PL tone. It seems like a mod to keep reverse burst but 
kill the regular PL tone while still allowing the controller to keep 
the transmitter up (without tone) for IDs would be more complex. 
Unless I'm overlooking something, which I've been known to do!

Squelch tails are *probably* not going to be much of an issue since 
I plan to use AND squelch with PL and the infamous Micor carrier 
squelch at the receive end of the link. That Micor squelch chip 
really clamps off the audio quickly if it's a full quieting signal. 
If there is enough of a squelch click to annoy me I can just add 
an audio delay in the appropriate spot.

Paul


Re: [Repeater-Builder] Micor PL encoder modification (TLN5731A)

2010-05-03 Thread N1BUG


N1BUG wrote:
 Squelch tails are *probably* not going to be much of an issue since 
 I plan to use AND squelch with PL and the infamous Micor carrier 
 squelch at the receive end of the link.

DUH! Not my best day...

Looks like I will end up killing squelch crashes with an audio delay 
in any case, since there will be occasions the transmitter stays up 
after the tone drops (during IDs).

Unless, of course, I figure out a way to keep the reverse burst 
capability while still allowing the controller to keep the 
transmitter up with *no* tone after the reverse burst.

Paul



Re: [Repeater-Builder] Micor PL encoder modification (TLN5731A)

2010-05-03 Thread N1BUG
Leroy A. M. Baptiste wrote:
 I have a question for the group. What is reverse
 burst? And when is it used? Motorola radios.

Leroy,

I'm sure others can explain it better, but...

Reverse burst was / is used by Motorola and others to eliminate 
squelch crashes at the receiving end of a comm circuit. It works 
like this: after a transmission, the transmitter stays keyed 
momentarily, during which time an out-of-phase version of the PL 
tone is transmitted. This out-of-phase tone causes the tone decoder 
at the receive end to shut off audio before the transmitter carrier 
disappears.

Someone will correct my errors here :)

This might help:

http://www.repeater-builder.com/rbtip/reverseburst.html

Paul


Re: [Repeater-Builder] Micor PL encoder modification (TLN5731A)

2010-05-03 Thread N1BUG
Tony KT9AC wrote:
 
 Would this still allow the reverse-burst to pass through, or just 
 abruptly cut off?
  Pin 701 on the board (base of Q704) is PL Inhibit - pull to ground 
 to kill
  the encoder.

Grounding pin 701 would kill the tone entirely, including reverse 
burst. Which is what I asked for... although now I feel on the verge 
of getting a clue about how to keep reverse burst and still do what 
I want...maybe!

Paul


Re: [Repeater-Builder] Micor PL encoder modification (TLN5731A)

2010-05-03 Thread N1BUG
That's right Leroy, reverse burst was invented to overcome the 
problem of tone decoders being relatively slow to realize the tone 
went away and thus producing a somewhat long burst of noise before 
muting the speaker.

Paul


Leroy A. M. Baptiste wrote:
  
 
 Hi Paul, thanks, I think that answers my question
 adequately. In other words if I am using an open
 repeater without PL tones, I do not need reverse
 burst?






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[Repeater-Builder] IDEA? Re: Micor PL encoder modification (TLN5731A)

2010-05-03 Thread N1BUG
My original plan was to let the transmitter PTT control the Micor 
encoder board as usual, but supply a valid user signal present 
logic input to abruptly stop the tone when there is no user signal 
present... thus allowing the controller to keep the transmitter 
keyed for IDs without PL tone. This would also kill the reverse 
burst capability.


But wait! (this is a little complicated to explain)

What if I divorced J401-2 from keyed filtered A+ on the exciter and 
instead used my valid user signal present logic to supply keyed 
filtered A+ to that pin? The controller PTT would control 
transmitter PTT as normal. Valid user signal logic would control 
the tone encoder.

Suppose I then put a diode between the collector of Q707 and J401-4 
(delayed keyed filtered A+) and used logic from the collector of 
Q707 (inverted) to pull Pin 701 low when Q707 shuts off.

I think this would:

1) allow the controller to keep the transmitter keyed for *both* 
valid user signals and IDs by way of normal transmitter PTT

2) allow valid user signal logic to control the tone encoder in such 
a way that there would be no tone output unless there was a valid 
user signal... and allow the decoder to do reverse burst after loss 
of valid user signal, then abruptly kill the tone instead of 
reverting to normal tone.

If anyone followed my poor description... are there flaws in my 
thinking? Perhaps I am over-engineering here?

Paul


Re: [Repeater-Builder] IDEA? Re: Micor PL encoder modification (TLN5731A)

2010-05-03 Thread N1BUG
Thanks Jeff!

Having someone to kick this around with is helping.

Very good point about the ratty user signal. I hadn't thought of that.

You are exactly right. I need to make sure the controller is set up 
to always keep the transmitter up for a short time after loss of 
user signal on the repeater, and just kill the tone.

Paul


Jeff DePolo wrote:
  
 
 
 I don't have a schematic in front of me, but if your plan is to key voltage
 to the board on/off, this won't work ideally because the vibrasender reed
 takes a little time to come up to speed.
 
 Since the repeater transmitter is still keyed long after a user unkeys, just
 muting the encoder seems like it would work fine all by itself. Whether the
 radio does or does not understand reverse-burst shouldn't matter. RB would
 mute the receiver quicker on radios that do understand RB, but unless your
 courtesy tone, ID's, etc. start to be played out very quickly (like within a
 few hundred ms) of a user unkeying, even radios looking for RB should mute
 before those ID's and CT's air.
 
 Also consider what happens if a user is noisy/ratty/fluttery into the
 repeater. As the COR briefly goes inactive during a fade, you're going be
 switching PL phases. This will tend to make the user sound even more choppy
 on listener's radios that are using PL decode. You'd be better off not
 having the phase change, and just having the PL drop out briefly without RB,
 and then recovering in-phase when COR goes active again - less chance of
 having the user radio mute intermittantly.
 
 --- Jeff WN3A






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Re: [Repeater-Builder] IDEA? Re: Micor PL encoder modification (TLN5731A)

2010-05-03 Thread N1BUG
Thanks Don.

Yep, I was over-thinking the problem! Links are new to me. Somehow I 
was forgetting I have control over keeping the link transmitter up 
after I drop the PL tone, so I can eliminate squelch crashes at the 
receive end of the link that way. All I need to do is ground that 
trusty pin (P701) on the Micor encoder, and possibly tweak some 
timer settings in the repeater/link controller. I was also 
forgetting I can force messages (ID) to start some specified time 
after I drop the PL tone and before the transmitter drops.

I may be able to control P701 directly from an output on the RLC-4 
controller. Needs some research. I'm not sure I understand exactly 
how some of the event triggers (029-044) work (or rather exactly 
what triggers them) but I will ask and/or figure it out.

Paul N1BUG


Don Kupferschmidt wrote:
 There was an earlier post concerning grounding a pin on the backplane which 
 instantly disables the PL tone on the transmitter.  I've got a VHF unified 
 chassis MICOR which is controlled by an SCOM 7K controller.  I used one of 
 the digital outputs of the controller and tied it directly to the PL disable 
 connection on the backplane.
 
 Then, I programmed a macro which was tied to a command function to have the 
 line go low 1 or 2 seconds just before the transmitter shuts down.  I works 
 flawlessly.  I don't have the manual or the code in front of me, but if 
 anyone is interested in this I can provide details.  Obviously you would 
 need either a controller or some type of interface to accomplish this.
 
 73,
 
 Don, KD9PT






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Re: [Repeater-Builder] What's the point of the PL input on the RLC4?

2009-09-07 Thread Paul Kelley N1BUG
Mike,

You have programmed active low for both COR and PL but it sounds as 
though you have not used command 005 to set the receiver access mode 
to require both COR and PL. By default it requires only COR for the 
repeater to go active. In that state the PL input will simply be 
ignored.

With command 005 you can set receiver and DTMF decoder access 
conditions. If you want to require both COR and PL for both repeater 
access and to send DTMF commands to the RLC-4, the proper command 
would be 005 1 3 3.

Paul N1BUG


Mike Lyon wrote:
 
 
 Howdy,
 
 This may sound like a dumb question but I am stumped.
 
 On my RLC 4, I put in code 013 1 0 0  for port 1, PL low, COR low. So 
 when my COR goes low, it keys up the transmitter, just like it should 
 do. But how does the PL input help make this decision? If my PL input is 
 low or high, the COR is able to key up the transmitter, regardless of 
 the state of the PL input.
 
 What I want it to do is not key up the transmitter UNLESS it sees a LOW 
 on BOTH PL and COR.
 
 Is this possible?
 
 Thanks,
 Mike


Re: [Repeater-Builder] information requested re broadband internet canopy equipment interference

2009-08-31 Thread Paul Kelley N1BUG
Hi Bruce,

I am currently experiencing similar problems with a Canopy system 
that went on a nearby tower. However in my case it turns out to be 
their 900 MHz not the 5.8 GHz backhaul. It appears to be intermod 
since it only happens when my 147 MHz transmitter is up.

There have been other instances of similar problems at nearby sites 
that were cured by replacing a switching power supply on the Canopy 
stuff. I'm assuming mine won't be that easy since it appears to be 
intermod not just switching PS crud.

Paul N1BUG



ve1ii wrote:
 Hi,
 
 I would like to hear of any details regarding interference caused to VHF 
 repeaters sharing the same site with broadband internet Canopy equipment.
 I have a repeater which is experiencing a frying like noise on received 
 signals being transmitted by the VHF repeater.
 As the VHF received signal becomes weaker, the noise appears to increase. 
 Prior to the internet canopy being turned on there was no such noise.  
 Any info, especially methods used to eliminate the noise would be very much 
 appreciated.
 Any references to material on this problem would be especially useful also.  
 
 Thanks,
 
 Bruce, ve1ii
 
 
 
 
 
 
 
 Yahoo! Groups Links
 
 
 
 

-- 
Paul Kelley, N1BUG
http://www.n1bug.com


[Repeater-Builder] Isolator vs intermod panel?

2009-07-20 Thread Paul Kelley N1BUG
I guess I was lucky in my first few years as a repeater owner. 
Lately I have nothing but grief in many forms. (Yeah I know, welcome 
to the real world!)

Can someone tell me in basic terms what is the difference between an 
isolator and an intermod suppression panel which contains an isolator?

If one has a high power tube PA on a repeater, I assume he would 
need to use a high power isolator or intermod panel after the PA? Or 
would it be sufficient to use a lower power one between the solid 
state exciter and tube PA?

Thanks...

Paul N1BUG



Re: [Repeater-Builder] SRL235-2 Bi-Directional Antenna, which direction has gain?

2009-06-24 Thread Paul Kelley N1BUG
If the Comprod is really the equivalent of the Sinclair SRL235-2, I 
must respectfully disagree with this. The instruction sheet for the 
SRL235-2 says the opposite, that maximum radiation would be 
perpendicular to a line drawn as described. I can scan a page from 
the Sinclair instruction sheet to back up this statement.

Paul N1BUG


Jeff DePolo wrote:
 If all of the elements are parallel as in your photo, then it's
 bi-directional.  If you drew a line through one element, through the mast,
 and through the other element, maximum radiation would be along that axis.
 
 If the elements are staggered such that each bay pair is rotated 90 degrees
 from the bay above/below it, then it's basically omnidirectional. 
 
   --- Jeff
 
 -Original Message-
 From: Repeater-Builder@yahoogroups.com 
 [mailto:repeater-buil...@yahoogroups.com] On Behalf Of Jesse Lloyd
 Sent: Tuesday, June 23, 2009 8:28 PM
 To: Repeater-Builder@yahoogroups.com
 Subject: [Repeater-Builder] SRL235-2 Bi-Directional Antenna, 
 which direction has gain?



 Hi all,


 I acquired a Comprod equivalent to the SRL235-2.  Basically 
 the same, just heavier duty and the cabling harness is in the 
 boom.  Anyway, which way is it directional?  In the case of 
 this picture of one 
 http://www.repeater.n1bug.com/sinclairant.jpg 
 http://www.repeater.n1bug.com/sinclairant.jpg   is it 
 diectional through the dipoles, or 90 degrees from them, ie 
 in the diection of the tower (and opposite to) in that case.


 Thanks,

 Jesse


Re: [Repeater-Builder] SRL235-2 Bi-Directional Antenna, which direction has gain?

2009-06-24 Thread Paul Kelley N1BUG
Yup. I completely agree with the theory of operation as you stated 
it for free space in-phase dipoles and dipoles 1/4 wave from a mast 
but not fed in pairs on opposite sides of a mast. It would certainly 
be interesting if someone were to model this thing.

My take on it is that having two side by side dipoles fed in phase 
(which they are) changes the situation. The fed in phase dipoles 
largely overcome the tendency for the mast to act as a reflector. 
There may be some pattern disruption from the presence of the mast. 
That may be why there don't seem to be any deep nulls in the 
SRL235-2 pattern, where with a free space array I would expect to 
see fairly deep nulls in-line with the dipole pairs.

But who knows... it has to be a rather complex situation.

73,
Paul N1BUG


Jeff DePolo wrote:
 Now you have me second-guessing myself.  
 
 Over-simplying greatly:
 
 If the dipoles are spaced roughly 1/2 wave apart or less, it's going to be
 broadside to the axis of the elements (assuming the elements are fed in
 phase, which I presume they are).  That's in free-space; but here we have a
 mast right in the middle of the two elements.  
 
 If the elements are spaced somewhere in the vicinity of 1/2 wave apart, that
 means the mast is roughly 1/4 wave from each bay.  A mast 1/4 wave behind a
 dipole would normally yield a cardiod pattern, with maximum gain away from
 the mast.  So, two such cardiods back-to-back would yield an end-fire
 figure 8 pattern.  That contradicts the first analysis (broadside).
 
 Maybe time to model it...
 
 I checked a Sinclair catalog (circa 1990) and, although it showed the
 elliptical pattern, it didn't say how the antenna was oriented for the plot.
 I don't have Comprod docs other than what's on their web site.
 
   --- Jeff
 
 -Original Message-
 From: Repeater-Builder@yahoogroups.com 
 [mailto:repeater-buil...@yahoogroups.com] On Behalf Of Paul 
 Kelley N1BUG
 Sent: Wednesday, June 24, 2009 5:36 AM
 To: Repeater-Builder@yahoogroups.com
 Subject: Re: [Repeater-Builder] SRL235-2 Bi-Directional 
 Antenna, which direction has gain?



 If the Comprod is really the equivalent of the Sinclair SRL235-2, I 
 must respectfully disagree with this. The instruction sheet for the 
 SRL235-2 says the opposite, that maximum radiation would be 
 perpendicular to a line drawn as described. I can scan a page from 
 the Sinclair instruction sheet to back up this statement.

 Paul N1BUG

 Jeff DePolo wrote:
 If all of the elements are parallel as in your photo, then it's
 bi-directional. If you drew a line through one element, 
 through the mast,
 and through the other element, maximum radiation would be 
 along that axis.
 If the elements are staggered such that each bay pair is 
 rotated 90 degrees
 from the bay above/below it, then it's basically omnidirectional. 

 --- Jeff

 -Original Message-
 From: Repeater-Builder@yahoogroups.com 
 mailto:Repeater-Builder%40yahoogroups.com  
 [mailto:Repeater-Builder@yahoogroups.com 
 mailto:Repeater-Builder%40yahoogroups.com ] On Behalf Of Jesse Lloyd
 Sent: Tuesday, June 23, 2009 8:28 PM
 To: Repeater-Builder@yahoogroups.com 
 mailto:Repeater-Builder%40yahoogroups.com 
 Subject: [Repeater-Builder] SRL235-2 Bi-Directional Antenna, 
 which direction has gain?



 Hi all,


 I acquired a Comprod equivalent to the SRL235-2. Basically 
 the same, just heavier duty and the cabling harness is in the 
 boom. Anyway, which way is it directional? In the case of 
 this picture of one 
 http://www.repeater.n1bug.com/sinclairant.jpg 
 http://www.repeater.n1bug.com/sinclairant.jpg  
 http://www.repeater.n1bug.com/sinclairant.jpg 
 http://www.repeater.n1bug.com/sinclairant.jpg  is it 
 diectional through the dipoles, or 90 degrees from them, ie 
 in the diection of the tower (and opposite to) in that case.


 Thanks,

 Jesse


Re: [Repeater-Builder] Connector plating vs PIM etc.

2009-05-26 Thread Paul Kelley N1BUG
Jeff DePolo wrote:

 Now, having said all of that, my real-world experience with
 single-frequency-pair repeaters (not combiners or other multicarrier
 systems) is that I've never had a PIM problem that I could attribute to
 connector plating.  Any connector that I install is silver-plated (or H+S
 Succoplate), but I don't go to the trouble/expense of replacing
 non-silver-plated connectors on equipment like duplexers, radios, etc..

Jeff,

Thanks for all the info and the links for further reading! I 
appreciate the wealth of information. I had a very busy weekend and 
am still digesting some of the info, but I will come away with a 
much better understanding of the subject.

The bottom line for me is probably this is something I don't need to 
worry about. It is a low RF site and I have just one transmitter.

Paul N1BUG


Re: [Repeater-Builder] Connector plating vs PIM etc.

2009-05-26 Thread Paul Kelley N1BUG
John J. Riddell wrote:
 Paul, there is a product made here in Canada by DW Electro chemicals called
 Stabilant 22 that works wonders on connectors. It is a liquid and is about 
 35
 dollars for a very small bottle.
 
 You just put a very small amount of it on each mating surface of the 
 connectors
 and it becomes highly conductive between the two metal surfaces.
 
 I used it on all of my repeater antenna connections and had excellent 
 results in lowering
 noise problems.

Interesting! I've heard of that stuff and probably need to get some 
and try it on the pins of the audio processor board on my Mastr II 
PLL exciter. Every once in a while the audio goes away, but pulling 
that module and re-inserting it fixes it every time.

I'm staring to believe the noise problems I've been fighting for 
years were just band antennas... an old fiberglass collinear that 
had gone bad, and a new Sinclair dipole array that apparently had 
issues from day one. Everything is running *perfect* with the single 
dipole I threw up on the tower.

Paul N1BUG




[Repeater-Builder] Testing the Sinclair dipoles

2009-05-22 Thread Paul Kelley N1BUG
I did a brief test (a few minutes each) on the remaining 7 dipoles 
from the noisy SD2352 array. The only way I know to see if they are 
noisy in duplex service is to stick them on the repeater and see 
what happens. I used a weak signal radiated into the dipole under 
test for audible indication of noise, switching the transmitter on 
and off to compare.

The one dipole on the tower continues to run perfectly noise free 
even with higher than normal power, so I'll call that one good.

Of the remaining 7, all were absolutely noise free at a typical 
power level of 50 watts into the antenna. At 200 watts (which I use 
only for testing to see if I have any extra margin), 5 of them were 
noise free and 2 showed just a bit, maybe 1 to 2 dB. I did not have 
time to reassemble the entire thing and test it again. That will 
have to be a project for another day.

I must decide whether to take a chance on using some of these 
dipoles and building my own harness to make a 4-bay in-line array or 
scrap the whole thing and buy another antenna. The first option is 
much cheaper but if it doesn't work it would end up being money 
thrown away.

Paul N1BUG


Re: [Repeater-Builder] Re: Sinclair dipole array premature failure (noisy)

2009-05-22 Thread Paul Kelley N1BUG
Nate Duehr wrote:
 I would also cautiously throw in here (knock on wood) that we've had
 EXCELLENT luck with the 2-bay vertical Sinclair folded-dipole antennas

(snip)

 (Heck, if I knew the 2-bays worked THAT good from this type of site, I'd
 have put these things up sooner!  S much easier to lift a 2-bay VHF
 than a 4 or 8 bay... no need for trucks or winches or big brute
 muscles... just a dude or two on the ground and a pulley... GRIN!)

Thanks for sharing your experience Nate.

In the last week I have been consistently surprised by how well the 
single dipole I put up on the tower is working. Signals are down a 
bit from the 8 element array in what were its favored directions, 
but not by as much as I was expecting. Perhaps I should consider 
making a 2-bay out of parts from the beast and evaluate that for a 
while before deciding about going to a 4-bay. Assuming I don't run 
into noise problems again when I start combining these dipoles into 
arrays, I'll end up going to 4 eventually. I'm trying to cover an 
impossible area from the only site available. It's a good site but 
our terrain around here is NOT VHF friendly.

Yep... that darn 8-bay was HEAVY. Ya don't even wanna know how that 
was installed! Er... or I'm afraid to tell anyone for fear they'd 
wanna have someone who shall remain nameless committed! ;-)

Paul N1BUG


[Repeater-Builder] Connector plating vs PIM etc.

2009-05-22 Thread Paul Kelley N1BUG
OK, I guess it's about time I asked this. Is there someplace I can 
find a reference on various connector types (plated or not, type of 
plating) vs PIM/IMD/noise in duplex systems and/or in high RF 
environments? I am looking at replacing my run of LDF5-50A and 
wonder what type of connectors I *should* use.

I always *thought* silver plated connectors were the way to go. But 
it is obvious none of the connectors on my DB4062B duplexer are 
silver plated. They are silver in color but they do not tarnish at 
all after many years... clearly not silver.

I've also noticed on this Sinclair dipole array that I had problems 
with, the 3 x N(f) tees are silver plated but the mating N(m) 
connectors on the harness are not.

Brass, silver, gold, tri-metal (?)... help! What are the accepted 
rules for connector choice for duplex systems and/or in high RF 
environments, and why? What about mating connectors with different 
plating? If a repeater is in a very low RF environment, does it even 
matter?

Thanks!

Paul N1BUG


Re: [Repeater-Builder] Re: Sinclair dipole array premature failure (noisy)

2009-05-20 Thread Paul Kelley N1BUG
Skipp,

Do you have any idea WHY the models with two dipoles side-by-side 
are problematic and the in-line models are not? Are there 
differences in the construction of the individual dipoles that cause 
problems? Differences in the phasing harness? I'm thinking about 
using these dipoles to build an in-line 4 bay array with my own 
harness, but if the dipoles themselves are prone to problems that 
would seem a waste of more time and money. I was considering doing 
that even before the array became a noise nightmare, since it would 
produce a pattern somewhat more to my liking and maybe (depending on 
how it was done) reduce weight and wind load.

When (if?) I recover from blood loss to black flies at the repeater 
site today, I will report on my findings testing individual dipoles 
from the problematic array

Paul N1BUG


skipp025 wrote:
 Note the problematic Sinclair VHF dipole arrays are/were the 
 models with two Dipoles per mast position, which means each 
 location on the mast has a horizontal bar with a folded dipoles 
 at each end of the mast (two parallel dipoles per horizontal mast). 
 
 The traditional in-line folded dipole arrays work muy bueno... 
 (very well). Just the dual side-by-side FD arrays are the train 
 wreck (in what appear to be the 4 and 8 bay assemblies). 


Re: [Repeater-Builder] Sinclair dipole array premature failure (noisy)

2009-05-19 Thread Paul Kelley N1BUG
Chuck,

They are hot dip galvanized and there is no sign of rust (yet). When 
I took this apart I checked every bit of hardware for looseness and 
rust, found nothing suspect.

One thing I did notice when I got the antenna was the factory Y 
splices and heat shrink over the 1/4 wave 35 ohm matching section 
were anything but water tight. I added waterproofing (butyl rubber 
and tape) in which I had total confidence but now paranoia is making 
me doubt myself. :-) I will rip into it today.

Paul N1BUG


Chuck Kelsey wrote:
 
 
 Paul -
  
 Were the U-bolts that attach each element arm to the mast stainless or 
 hot dip galvanized? I do know of one (UHF) Sinclair array that used 
 plated U-bolts and they rusted.
  
 Chuck
 WB2EDV
  
  
 
 
 Several weeks ago I posted about my ongoing battle with duplex
 noise on a 2 meter repeater. I have now found a big piece of the
 problem (maybe all of it) but I'm a little surprised. I am wondering
 if others have had similar experiences.

 Two years ago I put up a new (well... NOS, actually) Sinclair SD2352
 antenna (8 dipoles, bidirectional pattern). I had no noise for
 several months after that, but then it started coming back. By this
 Spring the repeater had become all but unusable.


Re: [Repeater-Builder] Sinclair dipole array premature failure (noisy)

2009-05-19 Thread Paul Kelley N1BUG
Thanks Burt!

Great info there.

If all the dipoles seem to be OK (not noisy) I am thinking of making 
my own harness to use 4 of them. I've constructed several 
multiple-antenna EME arrays so I understand the concepts and the 
importance of equal lengths, etc.

My only concern with making my own harness is that the length of 
coax attached to each dipole is not long enough to reach a tee 
connector on the mast and allow sufficient vertical spacing between 
dipoles. (The original configuration had four bays of two side by 
side dipoles, so the shorter length was appropriate there.) It will 
be easy enough to add on some coax but since the impedance at my 147 
MHz frequency is not exactly 50 ohms and somewhat reactive it will 
vary somewhat with the coax length. I don't think it will be enough 
to cause major issues.

I see that I will need to use some odd multiple of a quarter 
wavelength for the 50 ohm coax sections from the array center tee to 
each of the outer tees feeding pairs of dipoles.

I need to see if I can figure out what failed and why in the 
original configuration before I go investing time and money into a 
rebuild though. Its useful service life before becoming too noisy 
was less than a year!

Paul N1BUG



Burt Lang wrote:
 The matching section inside the loop is a 1/4 wavelength of RG-63B 125 
 ohm coax.  The overall outside diameter is the same as RG-214 but the 
 dielectric is semi-air (like a large version of RG-62 93 ohm coax) and 
 the center conductor is quite small, like RG-59.  I have a few hundred 
 feet of RG-63B if you want to experiment.
 
 The actual length of the matching section in the commercial loop is not 
 however a 1/4 wavelength at the center freq of the dipole but rather on 
 the high side.  A Sinclair loop I dismantled had a matching section that 
 was 1/4 wave at 182 MHz.  I believe that this is the secret to the extra 
 wide bandwidth of the dipole.  Using a matching section that is 1/4 wave 
 at the center freq of the dipole (156 MHz) gives a much better return 
 loss at 156 MHz but is at least 20% narrower bandwidth.
 
 I have made a number of clones with both the dipole and the matching 
 section tuned to 146MHz.  The return loss was very good at 2m (SWR very 
 close to 1:1 vs the commercial antenna that was 1.2:1 at its lowest 
 point over the 138-174 MHz bandwidth.)  I also used the same design in 
 several 4 bay 220MHz versions that have been in service for up to 15 years.
 
 Check the following URL for a diagram of my clone design:
 
 http://www.gorum.ca/fdipolev.gif
 
 One point of warning:  It is very hard to insert the coax into the loop. 
   You have to make as short a splice as possible since it must slide 
 past the 180 deg bend in the loop.  Avoid messing with this coax unless 
 absolutely necessary.
 
 As for the harness, the key point is that the electrical length of the 
 RG-213 from each dipole must be identical.  The actual electrical length 
 is unimportant, it just has to be the same for all dipoles.  The actual 
 configuration of the harness depends on the number of dipoles.  One and 
 4 dipoles can be made entirely with RG-213 whereas 2 and 8 dipoles 
 require a 1/4 wave section of RG-83 35 ohm coax. The one mystery I have 
 is how Sinclair inserts the harness into the mast for the fully enclosed 
 model.  The matching section parts of the harness are completely inside 
 the mast and is beyond the means of us amateurs.  However an external 
 harness is very practical.
 
 Burt Lang  VE2BMQ


Re: [Repeater-Builder] Sinclair dipole array premature failure (noisy)

2009-05-19 Thread Paul Kelley N1BUG
That is interesting Gran.

The noise did not change with weather conditions, be it wet or dry, 
dead calm or gale force winds. I didn't try spraying with water 
while testing, but did tap on all the dipoles and wiggle as much 
coax as I could reach. It didn't seem to react to any of that. It 
was very noisy during all this testing, but not much more or less so 
than at any other time.

Paul N1BUG



Gran Clark wrote:
 
 
 Paul
 
 I have recently had to deal with the same problem.  Note if the noise 
 goes away when the antenna is wet for frozen.  If this is the case try 
 selectively spraying elements with water while whacking the antenna with 
 a rubber hammer. I will leave the mechanics of doing this up to 
 youHI.Feed line noise due to flexing could be eliminated as a 
 cause with this test also.  Tightening hardware helped in my case but 
 the final answer was going to all welded construction.
 
 Gran K6RIF


Re: [Repeater-Builder] Sinclair dipole array premature failure (noisy)

2009-05-19 Thread Paul Kelley N1BUG
Hi Burt,

 Let's hope you don't need to get inside the dipole itself.  BTW what is 
 the diameter of the aluminum tubing used on the SD2352?  The SD214 uses 
 3/4in OD.

I *am* hoping!
They use 3/4 in. OD on these also. The width of the folded dipole is 
   4.25 inches and the tip to tip (outer radius of bend to outer 
radius of bend) length is 34.5 inches.

 You could try using 3/4 wavelength matching pieces to get the extra 
 length.  That should be equivalent to 1/4 wave but will be more 
 sensitive to frequency changes.

I only need to extend them by about a foot to get ideal spacing 
between dipoles, so 1/4 wavelength with .66 VF would be enough.

 Never having seen one of those antennas (the SD2352) up close, I am not 
 sure of the harness configuration and how it would compare to the SD214 
 that I am familiar with.

Total of 8 dipoles. Impedance at end of coax coming from each dipole 
approximately 50 ohms. Two dipoles connect to a type N tee, so at 
the tee center should be about 25 ohms. From there, 1/4 wavelength 
RG-213 to a a factory harness 'Y' splice, coax should transform the 
impedance to about 100 ohms, divided by 2 at the Y so we're back to 
50 ohms coming out of there. From there, approximately 66 inches 
RG-213 to the center Y splice of the overall harness. This coax 
should maintain 50 ohms, divided by two at the center Y splice = 25 
ohms. There is a 1/4 wavelength of some coax coming out of there, 
spliced to a length of RG213 running down to the bottom of the mast. 
I'm assuming the 1/4 wavelength matching section is 35 ohm coax, but 
cannot confirm that. This description may be clear as mud... I can 
make a diagram of it later if you want.

 Figuring out the failure mode is the most important first step.  Then 
 you can go from there to possible solutions whether it is harness 
 replacement, repair or dig into the dipoles.

I have decided no matter what I'm not putting it back up as an 8 
dipole bidirectional array so I will take apart the original harness 
for inspection. I will also test each of the dipoles on the repeater 
individually to check for noise. If I do not find any problems in 
either of these processes, then I will have no clue what caused the 
problem!

Paul N1BUG




Re: [Repeater-Builder] Sinclair dipole array premature failure (noisy)

2009-05-19 Thread Paul Kelley N1BUG
Update... the entire harness looks pristine. No sign of any problem. 
That goo they put inside the plastic clam shells around the 
factory Y splices is rather interesting stuff!

I hope I find one or more noisy dipoles when I test 'em... otherwise 
I'll be left with a mystery and have no idea what was wrong.

Meanwhile the repeater continues to be 100% perfectly free of noise 
on the single dipole from this array. It was never this good with 
the whole SD2352 up there... not even on day one.

Paul N1BUG


Chuck Kelsey wrote:
 Or the white, powder residue. That's just as bad as the green stuff.

 From: Burt Lang
 
 Consider the possibility that water has got into the RG-213 and corroded
 the shield.  This would likely give noise when RF is applied but not be
 particularly sensitive to vibration.  Look for green copper shields, it
 is not environmentally friendly :-)


Re: [Repeater-Builder] Sinclair dipole array premature failure (noisy)

2009-05-19 Thread Paul Kelley N1BUG
 You didn't say, but are you running on some other antenna right now. 
 (I'm looking here for how you know it was the Sinclair making the noise,
 and not some nearby rusty joint problem in a high RF field
 environment.  (Are you in a high RF field environment?  Any new
 transmitters right on top of your new Sinclair antenna?)

Nate,

I would call it a low RF environment. There are two cell towers, 
both about 500 feet away, neither has any VHF or UHF repeater 
tenants. The nearest broadcast station of any type is at least 15 
miles away. There are one or two other VHF transmitters nearby but 
they are very rarely up and I had noise all the time. Right now I am 
running on one single dipole removed from the Sinclair array and it 
is working perfectly. Zero noise.

 Just thinking through it and wanting to make sure you didn't do anything
 drastic to the antenna before you KNOW it was the antenna and not
 something else nearby... 

I appreciate it! This problem has really had be baffled.

In fact I DON'T KNOW it is the Sinclair. Here's the story:

Two years ago my very old top-mounted PD220 failed (repeater signal 
dropped, lots of crackling noise). No surprise there, I had been 
wondering when that thing would die. I replaced it with the Sinclair 
but unfortunately I extended the tower at the same time so I 
introduced many new variables. I noticed right away there was some 
noise every time my transmitter came up but couldn't find any 
obvious cause and most of the time it wasn't enough to really be an 
issue.

A year later the noise started increasing rapidly, sometimes some 
crackling but more often a highly variable white noise, basically 
just an unstable increase in receiver noise floor. It got worse and 
worse until at the end I had at least 10 dB noise increase every 
time my transmitter came up, varying to sometimes more than 30 dB. Ouch!

Much testing and fooling around was done over a period of several 
months... dummy load at duplexer (no noise), at top of tower (no 
noise), swapped out the transmitter (no change), swapped out 
receiver (no change), tried using two antennas (that helped 
especially when the Sinclair was NOT the transmit antenna, but did 
not get rid of the noise entirely). Shook, wiggled, prodded and 
aggravated every metal and quasi-metal object within several hundred 
feet... nothing seemed to react.

A week ago I pulled the Sinclair off the tower and stuck an old 
IsoPole up in the same spot. Zero noise! Huh? I increased 
transmitter power by several dB, still no noise whatsoever. I now 
have one dipole removed from the Sinclair on the tower, and there is 
no noise at all with that arrangement.

My gut tells me this is a rusty bolt / bad connection kind of thing, 
but it goes away when the Sinclair isn't on the tower. I know that 
doesn't prove anything, but I have no idea where else to look other 
than the Sinclair antenna. I'm open to suggestions.

Paul N1BUG




Re: [Repeater-Builder] Sinclair dipole array premature failure (noisy)

2009-05-19 Thread Paul Kelley N1BUG
There's nothing crazy about that idea Nate! I get creative thoughts 
when sleep deprived too. :)

I had been thinking the transmitter might be doing something funny. 
I don't have easy access to a spectrum analyzer, but I think I've 
ruled out spurs as the primary cause? Correct me if my logic is flawed.

I did some tests before I pulled the Sinclair off the tower. With 
the Sinclair and another antenna on the tower, here is what I found:

RX  TX on Sinclair SEVERE noise, 10 to 40+ dB

RX on other ant, TX on Sinclair moderate noise, peaks to 10+ dB

RX on Sinclair, TX on other ant... mild noise, nil to maybe 5 dB

RX and TX on other ant... maybe traces of noise??, barely detectable

RX and TX on other ant, Sinclair removed from tower... no noise 
detected... dead quiet

I think this suggests something in the Sinclair is generating noise, 
and that even when transmitting into another antenna it picks up 
enough RF to make some noise?

You wouldn't believe how many pages of notes I have on various tests 
and experiments over the last year or so... I don't even know what's 
in there any more!

I was hoping to get up to the site today to do a brief test duplexed 
into each of the other dipoles pulled from the Sinclair, but no go. 
Maybe tomorrow.

Paul N1BUG



Nate Duehr wrote:
 A TOTALLY crazy idea Paul...
 
 Just going off of your comment that it gets better when you split
 antennas but is always there when the Sinclair is on the tower... 
 
 Could the Sinclair be doing something funny to your transmitter and
 causing it to throw spurs?
 
 Things would be really bad when duplexed on it, and get better as
 you move the receive antenna away from it.
 
 Just a thought... would need to look at your output on a spectrum
 analyzer to see that one... preferably first on one of the antennas that
 works and then on the Sinclair.
 
 Nate WY0X
 (Sleep deprivation will lead to some creative thoughts, I'm finding
 today.  It was a lng night last night.)


Re: [Repeater-Builder] Sinclair dipole array premature failure (noisy)

2009-05-19 Thread Paul Kelley N1BUG
Ed,

That is true. I stupidly neglected to do that after removing it from 
the tower and have been kicking myself ever since! I will probably 
end up re-assembling it to try that... but of course now everything 
has been disturbed so it may or may not act as it did before.

I did do a brief test on it before it went up the tower two years 
ago and noted a couple dB of noise. I dismissed it as probably 
somehow related to the antenna being too close to the repeater 
equipment etc. but had about the same observed noise after mounting 
it on the tower. It held that way for months and then started 
getting worse.

Paul N1BUG


Ed Yoho wrote:
 Paul,
 
 One test I have not noticed listed is if you've tried the Sinclair while 
 it was not attached to the tower (and a reasonable distance away from 
 anything that could affect it).
 
 Ed Yoho
 W6YJ


Re: [Repeater-Builder] Sinclair dipole array premature failure (noisy)

2009-05-19 Thread Paul Kelley N1BUG
Chuck Kelsey wrote:
 You could test the harness with dummy loads connected in place of each 
 element, if you can round up enough dummy loads.

I like that idea. I would have to buy a bunch of loads though, not 
much chance of borrowing that many around here.

 And you could install the entire array at a different location and test it 
 there.

I wish I had at least checked it at ground level after pulling it 
off the tower... I goofed there!

 If the single element is mounted in the same location as where the array 
 was, I'd not be terribly suspicious of a near-field noise maker - rusty 
 bolt, guy wire, etc.

It is at the same location, but is not mounted with the same hardware.

Paul N1BUG


Re: [Repeater-Builder] Re: Sinclair dipole array premature failure (noisy)

2009-05-19 Thread Paul Kelley N1BUG
That's interesting Skipp.

I'm searching. I did find a couple references to PIM/IMD problems 
and one about poor signal with this type antenna.

The latter caught my eye as I've been sitting here half thinking 
coverage with this single dipole I tossed up there *seems* to be as 
good as with the whole array. I can't be sure since I haven't been 
out there to really see for myself what it is doing. At this point 
it's just a funny feeling I keep getting. Might be nothing to it... 
I'd have to go drive around for half a day to be sure.

I will keep digging for old posts on the subject...

Paul N1BUG


skipp025 wrote:
 There are known problems with this series of antennas... see 
 my previous posts bad-mouthing Sinclair regarding this same 
 situation. 
 
 I was only told that Sinclair has reworked the model and the 
 update reportedly fixed the problem. I never received a return 
 phone call or Email regarding my same type of problem with a 
 lot of similar type/model Sinclair antennas I purchased. 
 
 So I bad mouth that antenna model/series all I can and 
 give Sinclair grief about their customer service and engineering 
 at the IWCE Convention. So far they haven't cared to resolve 
 my, nor 3 known similar customer/owner problems. 
 
 When you start to stack more than one of that series/type 
 folded dipoles into an array... they start to glitch themselves 
 up pretty bad with IMD/PIM Issues. 
 
 You will find the same type/series of antenna under a few 
 different labels/model numbers. But it/they are still a very 
 bad design. 
 
 Search back through the group archives for more details regarding 
 my previous posts. It's not a happy story... 
 
 cheers, 
 skipp 


[Repeater-Builder] Sinclair dipole array premature failure (noisy)

2009-05-18 Thread Paul Kelley N1BUG
Several weeks ago I posted about my ongoing battle with duplex 
noise on a 2 meter repeater. I have now found a big piece of the 
problem (maybe all of it) but I'm a little surprised. I am wondering 
if others have had similar experiences.

Two years ago I put up a new (well... NOS, actually) Sinclair SD2352 
antenna (8 dipoles, bidirectional pattern). I had no noise for 
several months after that, but then it started coming back. By this 
Spring the repeater had become all but unusable.

Recently I took down the Sinclair and installed a temporary antenna. 
Noise gone! Huh?

I subsequently disassembled the Sinclair to check for problems. 
Every piece of hardware was tight. I found no evidence of water in 
any of the N connectors on the harness, which I had wrapped with 
Scotch 23 rubber tape followed by Super 88 vinyl tape. The impedance 
of the complete array and of each individual dipole was still 
nominal, as it had been prior to being installed.

I have now put one dipole from the array on the tower and it is 
running absolutely noise free. Moving it around on the tower doesn't 
have any affect... it is noise free wherever I put it.

Lacking any other explanation it would seem something in the array 
became noisy after a short time. I don't know if it is a problem 
with one or more of the dipoles or perhaps something in the factory 
assembled portion of the harness. I have not yet attempted to do a 
post mortem on the factory harness assemblies.

I am wondering if this is a unique experience or if this is a common 
failure mode in exposed dipole arrays? I don't recall hearing much 
about such arrays becoming noisy, at least in such a short time.

Since these dipoles are 50 ohms, I think it would be easy enough to 
build two 4-dipole cardioid arrays from it, *if* the problem lies in 
the harness and not in one or more of the dipoles.

I wonder if anyone knows what (if any) gimmick Sinclair used to get 
such broad SWR bandwidth on these dipoles? The exposed portion of 
the coax on each dipole is RG-213, 50 ohms... but I'm wondering if 
they may use some quarter wavelength (or ???) of some other 
impedance on the part hidden inside the dipole, especially since 
these things exhibit a clear double dip SWR curve (one dip near the 
low end of the design range, 138 MHz, and another dip near the upper 
end, 174 MHz, with a somewhat reactive bump in between).

73,
Paul N1BUG



Re: [Repeater-Builder] Sinclair dipole array premature failure (noisy)

2009-05-18 Thread Paul Kelley N1BUG
Mike,

Thanks. That is interesting. I don't recall hearing about this with 
dipole arrays before. What is the failure mechanism? Deterioration 
of the coax due to repeated slight flexing? The antenna was 
supported bottom and middle.

Paul N1BUG



Mike Mullarkey wrote:
 
 
 Paul,
 
  
 
  
 
 I have a question as to how you are mounting the antenna. If you are not 
 top supporting the antenna and mounting it on top of the tower that 
 would explain why as to you getting noise in your transmit signal. Same 
 goes for DB antennas especially the DB224 being so long and not top 
 supported you will eventually get noise in the signal as well.


Re: [Repeater-Builder] Sinclair dipole array premature failure (noisy)

2009-05-18 Thread Paul Kelley N1BUG
That's what I thought Chuck. Thanks! I haven't yet decided whether I 
want to rip the heat shrink tubing off an element and disassemble it 
to see what coax is inside, which is why I asked.

I was sort of contemplating whether it might be possible to replace 
all that coax with RG-214 in an attempt to build a noise free 
harness. But if there's a matching section, I'm sure the return loss 
without it would be really ugly.

Paul N1BUG


Chuck Kelsey wrote:
 There is a 1/4 wave impedance matching section of coax (125?) inside the 
 element. The matching section is stagger tuned from the element itself. 
 That's why it is more boadbanded and why you see two return loss dips.
 
 Chuck
 WB2EDV
 
 
 - Original Message - 
 
 I wonder if anyone knows what (if any) gimmick Sinclair used to get
 such broad SWR bandwidth on these dipoles? The exposed portion of
 the coax on each dipole is RG-213, 50 ohms... but I'm wondering if
 they may use some quarter wavelength (or ???) of some other
 impedance on the part hidden inside the dipole, especially since
 these things exhibit a clear double dip SWR curve (one dip near the
 low end of the design range, 138 MHz, and another dip near the upper
 end, 174 MHz, with a somewhat reactive bump in between).

 73,
 Paul N1BUG


Re: [Repeater-Builder] Sinclair dipole array premature failure (noisy)

2009-05-18 Thread Paul Kelley N1BUG
Well the 125 ohm quarter wave info sounds reasonable. That would 
imply the actual impedance of the folded dipole is in the vicinity 
of 300 ohms.

I think my strategy at this point is to test each element by itself. 
I'll have to actually put each one on the repeater and check for 
noise as that's the only way I know to see if they are noisy in 
duplex operation or not. If all the elements test good, I will rip 
apart the factory interconnection harness to see if I can find 
anything wrong with the Y splices.

Meanwhile if anyone else has any insight on exposed dipole arrays 
going noisy within a short time after installation, please chime in. 
I would really like to understand the issues with this.

Paul N1BUG


Chuck Kelsey wrote:
 Sounds like something in the harness went intermittent. To get at the inner 
 element connection, you'd need to cut the shrink tubing on the outside of 
 the element. That should gave you access to the connection point of the 
 125-ohm matching section that is spliced to the RG-213. You could then pull 
 that out. However, if each element plays alone with no noise, I'd leave the 
 element wiring alone and check the harness that connects the elements 
 together.
 
 All that said, I've never worked on a Sinclair. I'm going by info that I 
 believe to be correct as to what is inside the element.
 
 Chuck
 WB2EDV
 
 
 
 - Original Message - 
 From: Paul Kelley N1BUG paul.kelley.n1...@gmail.com
 To: Repeater-Builder@yahoogroups.com
 Sent: Monday, May 18, 2009 6:58 PM
 Subject: Re: [Repeater-Builder] Sinclair dipole array premature failure 
 (noisy)
 
 
 That's what I thought Chuck. Thanks! I haven't yet decided whether I
 want to rip the heat shrink tubing off an element and disassemble it
 to see what coax is inside, which is why I asked.

 I was sort of contemplating whether it might be possible to replace
 all that coax with RG-214 in an attempt to build a noise free
 harness. But if there's a matching section, I'm sure the return loss
 without it would be really ugly.

 Paul N1BUG


 Chuck Kelsey wrote:
 There is a 1/4 wave impedance matching section of coax (125?) inside the
 element. The matching section is stagger tuned from the element itself.
 That's why it is more boadbanded and why you see two return loss dips.

 Chuck
 WB2EDV


 - Original Message - 

 I wonder if anyone knows what (if any) gimmick Sinclair used to get
 such broad SWR bandwidth on these dipoles? The exposed portion of
 the coax on each dipole is RG-213, 50 ohms... but I'm wondering if
 they may use some quarter wavelength (or ???) of some other
 impedance on the part hidden inside the dipole, especially since
 these things exhibit a clear double dip SWR curve (one dip near the
 low end of the design range, 138 MHz, and another dip near the upper
 end, 174 MHz, with a somewhat reactive bump in between).

 73,
 Paul N1BUG

 



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-- 
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http://www.n1bug.com


Re: [Repeater-Builder] Adding Extra Cavities to Duplexer

2009-05-14 Thread Paul Kelley N1BUG
Dave,

I'm not familiar with that particular duplexer, but I will take a 
stab at this. I have had some experience adding to duplexers, 
re-cabling, etc.

I am assuming the additional cans are identical to the ones used in 
your duplexer and that if there is a difference between high pass 
and low pass cans that you have one additional of each.

You should be able to get at least 100 dB with the additional cans. 
If the original is really giving 80 dB at your frequency separation, 
theoretically you may see 120 dB. The cabling will have to be 
exactly right to see that much, and you'd better have very well 
shielded cables everywhere or leakage may spoil the 120 dB notches.

Insertion loss should increase about 50%. If it is 2 dB now, it 
should be about 3 dB with the added cans.

I would duplicate the cable type and length that is used between the 
existing cans. Use the same connector types also. And if there are T 
connectors on the cans, use the same type.

Good luck and let us know your results when you're finished!

73,
Paul N1BUG



David Struebel wrote:
 
 
 I have a Phelps Dodge 506-1 four cavity duplexer. Just recently picked 
 up two
 additional cavities from someone who was parting out his duplexer... all 
 cavities
 are BP/BR... Would like to add these to the duplexer to get additional 
 isolation.
 The original duplexer is spec'd at 80 dB isolation... What do you think 
 I can get with the two
 additional cans?  I realize the insertion loss will be higher.. Any 
 idea how much?
 The cabling between the cans is still 1/4 wavelength in coax, right?? 
 since I
 will have to add some cabling...I have seen some discussion in the 
 duplexer info on the site
 about maybe using a diffrent length cable when adding more cavities... 
 Can anyone comment on
 all this?
  
  
 Dave WB2FTX
 
 
 
 
 
 
 
 
 No virus found in this outgoing message.
 Checked by AVG - www.avg.com
 Version: 8.5.325 / Virus Database: 270.12.26/2110 - Release Date: 05/12/09 
 06:22:00

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http://www.n1bug.com


Re: [Repeater-Builder] Ham installation quality/non-quality

2009-05-04 Thread Paul Kelley N1BUG
Got one here too!  Honestly you should see some of the 
professionally installed repeaters with mobile radios screwed to 
plywood, wires dangling everywhere, exposed electrical connections, 
repeater buildings with rusty metal sheets for siding flapping in 
the wind, bent leaning towers (installed that way), RG-58 jumpers, 
etc. etc. And then they complain about having intermod and can't 
figure out why!? It really annoys me to think they get paid to put 
up such crap.

Paul N1BUG



mwbese...@cox.net wrote:
 Got one like that here too.  It ain't just the hams that are amateurs!
 
 Mike
 WM4B
 
 
 On Mon, May 4, 2009 at 3:22 PM , Chuck Kelsey wrote:
 
 I know a radio shop that does installs like that.  It's been in 
 business for over 30 years.

 Chuck
 WB2EDV


Re: [Repeater-Builder] Re: W1GAN and square duplexers aka homebrew duplexer

2009-04-29 Thread Paul Kelley N1BUG
Mike Morris WA6ILQ wrote:
 As I recall, an early ARRL VHF manual had a brief chapter on 
 repeaters, and I believe there were two articles that were of 
 interest. One was the duplexer and another was a four bay folded 
 dipole antenna for repeater use.  

 I'd like to get a scan of that ARRL antenna article for the antennas 
 page (repeater-builder has permission from the ARRL to post PDFs of any 
 articles in QST or their books).

I think this may be the one he was referring to:

http://www.repeater-builder.com/projects/exposeddipole.html

73,
Paul N1BUG


Re: [Repeater-Builder] Remote receiver suicide control

2009-04-17 Thread Paul Kelley N1BUG
Mike Morris WA6ILQ wrote:
 The lock-shut-through-its-own-contacts latching relay uses
 power as long as it is activated.
 As another gentleman pointed out, the magnetic latching
 relay only uses power when the coil is activated (i.e. a
 pulse to change the state of the relay).

I would want to use the magnetic latching type, since I see no sense 
in wasting solar power if the package is shut down.

 The 12v circuit breaker with the shunt trip coil sounds like the
 most feasible, and besides it's designed exactly for the job.

I'm researching that, as I wasn't aware of these devices. Sounds 
interesting. So far I haven't found a source of suitably rated 
units, but I haven't had much time to devote to it.

 dropping a dead short (even
 momentary) across the battery is not going to do it any good.

Good point.

 You could use an old IMTS horn honker decoder to trigger the trip coil.

Do you recall how much power they consume? I'm leaning toward the 
Selectone ST-809B for its negligible power consumption. My working 
theory is that (within reason) it's cheaper to spend money on low 
power consumption electronics than to buy more solar panels. :)

Paul N1BUG


[Repeater-Builder] Remote receiver suicide control

2009-04-16 Thread Paul Kelley N1BUG
I am also working toward a multiple receiver voted system and have a 
question. I was reading

http://www.repeater-builder.com/tech-info/votingcomparators.html

and wondering about how to implement a site suicide command where 
power is disconnected from the entire remote package requiring a 
trip to the site to bring it back to life. I definitely want some 
way to kill an entire package at a remote site.

Assume a remote receiver at a location that is extremely difficult 
to access in winter, and solar power so current drain needs to be 
kept as low as possible. Any suggestions on how to implement a 
suicide command for such a remote package? I can think of a couple 
ways to do it but usually someone here has better ideas than mine!

73,
Paul N1BUG



Re: [Repeater-Builder] Remote receiver suicide control

2009-04-16 Thread Paul Kelley N1BUG
 RAMSEY KITS has a unit that is supposed to work from commands via your 
 telephone touch pad.  It’s about $39.   You call the unit up, touch the 
 phone keys, and the dtmf commands can turn on and off devices plugged 
 into it.  I wonder could this be converted to work on the input of a 
 recvr, accessed by PL tone, etc to turn ON and OFF a power supply, 
 controller, etc?  If you find out…LET ME KNOW.  ’73, Mike

I'm not familiar with that specific kit, but I suspect it could be 
interfaced to receiver audio output instead of a phone line. It 
could probably be used for what you want. There are other DTMF 
decoder units around also.

For my application I'm wondering about how to interface the DTMF 
decoder output to permanently kill power to a site. I'm thinking I 
want to have it do something like deliberately blow a fuse... but 
maybe there are better ways to handle it.

Paul N1BUG






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Re: [Repeater-Builder] Re: Remote receiver suicide control

2009-04-16 Thread Paul Kelley N1BUG
Randy,

I will be using a small repeater controller. What I want is some way 
to kill power to everything in the box... receiver, link 
transmitter, controller, the whole works. This would be a last 
resort in the event something fails in such a way that it is 
critical to shut it down, at a time when I can't physically get to 
the site. Some sites here are not easily reached in winter. Since I 
really want to be able to kill power to everything, including the 
controller, it will pretty much end up requiring a later trip to 
revive the site. Hopefully I will never need to use the last resort 
kill command, but I consider it a must have feature. My main concern 
is that the kill switch be as reliable as possible. Of course 
nothing is 100% reliable! If a receiver or DTMF decoder dies, I will 
lose the ability to kill the site anyway.

Paul


wb8art wrote:
 Paul,  I have a question on this suicide control.  Are you
 killing everything thus no ability to revive the site without
 visiting it?  Not withstanding I would use a simple small
 repeater controler.  Chose your poison there, but in any case,
 there are some that give you a small amount of logic outputs to
 drive whatever kill switch you decide on. Added plus you have
 control of remote on/off, ID PL on/off etc.  Just a thought.
 
 Randy


Re: [Repeater-Builder] Remote receiver suicide control

2009-04-16 Thread Paul Kelley N1BUG
Mike, Paul, Mike, Martin, and others...

Thanks for the ideas. I will try out a couple of them and then make 
a decision on exactly what method to go with. I had not thought of 
using a latching relay. The idea of a husky relay or maybe a beefy 
SCR to short the supply on the inboard side of a fuse or circuit 
breaker did occur to my feeble mind, but I wanted see what others 
could come up with for ideas.

Paul N1BUG


Re: [Repeater-Builder] Decibel dipole array sweeps

2009-03-22 Thread Paul N1BUG
n...@no6b.com wrote:
 At 3/22/2009 11:32, you wrote:
 
 The document can be found here:

 http://www.broadsci.com/Antenna Sweeps r1.pdf
 
 I get a The file is damaged  could not be repaired error.

And I get a 404 Page not found error.

Paul


Re: [Repeater-Builder] Re: LMR-400 and Belden 9914 DuoBond

2009-03-21 Thread Paul N1BUG
Thanks Mark and Mike!

The great news is there is a tremendous amount of good information 
at the repeater-builder site. The less-great news is I'm an idiot 
and can't always find what I'm looking for. ;-)

I appreciate the help finding this stuff.

Paul N1BUG


Mike Morris WA6ILQ wrote:
 The word wrap broke his link.  Try this:
 http://www.repeater-builder.com/antenna/recommended-coax-and-connectors-for-iden.pdf
 http://www.repeater-builder.com/antenna/andrew-braid-over-foil-imd.pdf
 http://www.repeater-builder.com/rbtip/double-shielded-coax.html
 
 The arrows (upper case comma and period) on either
 side of a link prevents the broken links if the program
 that you are using to read your mail follows the rules
 contained in RFC1738 (the spec that defines what is
 and is not a URL).
 
 Mike WA6ILQ
 
 
 At 08:49 PM 03/20/09, you wrote:
 Paul,

 The one you are looking for is:
 http://www.repeater-builder.com/antenna/recommended-coax-and-connectors-for-
 iden.pdf

 Others for reference are:
 http://www.repeater-builder.com/antenna/andrew-braid-over-foil-imd.pdf
 http://www.repeater-builder.com/rbtip/double-shielded-coax.html

 73,
 Mark - N9WYS

 -Original Message-
 From: Repeater-Builder@yahoogroups.com On Behalf Of Paul N1BUG

 Joe wrote:
 There is a Motorola letter that warns about the problems of
 braid-over-foil coax. You can find it on the repeater Builders site.
 I just tried looking and searching for it on the Repeater Builder
 site and came up empty. If it's there could someone point me to it
 please? I would VERY much like to see it before Monday, for reasons
 I won't go into right now...

 I did find something on the subject by Andrew but since they make
 Heliax that likely won't help my case.

 Paul N1BUG



 



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Re: [Repeater-Builder] Re: LMR-400 and Belden 9914 DuoBond

2009-03-20 Thread Paul N1BUG
Joe wrote:
 There is a Motorola letter that warns about the problems of 
 braid-over-foil coax. You can find it on the repeater Builders site.

I just tried looking and searching for it on the Repeater Builder 
site and came up empty. If it's there could someone point me to it 
please? I would VERY much like to see it before Monday, for reasons 
I won't go into right now...

I did find something on the subject by Andrew but since they make 
Heliax that likely won't help my case.

Paul N1BUG






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Re: [Repeater-Builder] Re: Quieting duplex noise from a tower

2009-03-18 Thread Paul N1BUG
 Aircraft handhelds are AM in the 120MHz region.   Some handheld
 scanners do aircraft AM just fine.

Ah! Somehow that hadn't occurred to me. The president of our club is 
a pilot and has one.

I guess there are no weak, constant signals in the aircraft band (?) 
but maybe it's not necessary. I will try climbing the tower with it 
and see if it does anything when I move or vibrate guy wires and 
other hardware with the repeater transmitter on of course. It's 
possible the aircraft handheld will just be desensed by 2 meter RF 
and unable to hear the noise (?) but it will be interesting to see 
what happens.

Paul N1BUG


Re: [Repeater-Builder] Re: Quieting duplex noise from a tower

2009-03-13 Thread Paul N1BUG
 Yeah, I was going to suggest a simplified version of what you're talking
 about - climb the tower with a little AM transistor radio tuned to a weak
 station, key the transmitter on and off, and see if you can find a noise
 hot spot or anything that when moved or vibrated causes the noise level to
 increase.  However, I haven't tried this using VHF excitation, but I've used
 the same technique to find all kinds of other broadband noise sources.  The
 local power company uses an AM receiver operating in the VHF range (I think
 I was told it was around 110 MHz) to locate bad/arcing insulators, fuses,
 etc. on primary lines.

Thanks Jeff. I will try that, and also inducing vibration in the 
tower structure(s) by wrapping it with something as soon as I can. 
Maybe I will get lucky and find something.

If I don't find any specific problem areas, I'm leaning strongly 
toward trying Phillystran guys when I can come up with the $$$ to do it.

I appreciate the input from everyone on this problem.

Paul N1BUG


[Repeater-Builder] Quieting duplex noise from a tower

2009-03-12 Thread Paul N1BUG
OK guys... I thought I could figure this out on  my own, but I was 
wrong. I could use some wisdom from the group! I have been chasing a 
stubborn case of duplex noise for a long time without success.

The 2 meter repeater will run clean all day at 100 watts (or any 
lower power level) into a quality RF load placed on the antenna port 
of the duplexer. It will run clean all day with the same load placed 
at the antenna end of the feedline.

With the antenna connected it will SOMETIMES run clean. At other 
times we get the crackling and popping of duplex noise. And at 
times we get increased noise floor (I can see it on the receiver 
limiter current but it has no specific sound, it's just like the 
normal receiver noise floor came up 20 to 30 dB!) None of this 
happens when it is run into the RF load. It is only when running 
into the antenna, and then only sometimes. The steady high noise 
floor, when present, happens only when my transmitter is up. It 
happens even if no other transmitters on the hill are up. It will 
occasionally go for days or even weeks without a glitch, then be 
essentially unusable for hours or days.

The crackling does seem to be worse in windy weather. The steady 
noise does not seem to be better or worse in any kind of weather, 
but occurs completely at random as far as I can tell.

Three different antennas (all DB or Sinclair, two of them NEW) have 
been tried with no significant change. The feedline (Andrew 
LDF5-50A) has been swapped out once with no change.

I think that leaves the tower or other nearby metal structures as 
the prime suspects.

The tower is 100 feet of Rohn 25G guyed with 3/16 EHS. I have tried 
more than once to bond the sections of tower with straps across 
the leg joints, and similarly where guys attach to the tower and/or 
turnbuckles etc. at ground level. These efforts did not help and 
seemed to actually make matters worse. By the way, the guy ends use 
Big Grips, not clamps. Was that a mistake for a repeater tower?

I am looking for advice. If anyone has solved noise problems in a 
similar tower, I would very much like to know specifically what 
materials you used and how you installed them that worked for you!

I do have another newly erected 100 foot tower close by. It could be 
part of the problem. However, I was having this problem long before 
that tower went up so I'm still pointing fingers at my own stuff.

A 440 repeater on the same tower does not have any problems. Neither 
repeater seems to be affected by the other's transmitter. It is only 
the 2 meter repeater killing itself.

Both my tower structure and the new adjacent tower structure are 
hot with RF from my 2 meter transmitter, as evidenced by horrible 
noise when something like a screwdriver shaft is lightly rubbed 
against the towers or guys. I do not find any other metal structures 
in the vicinity that react that way.

There is NO loose hardware in my system. I've been over it time and 
time again. There is NO visible rust anywhere.

Any suggestions before I pull the rest of my rapidly thinning hair out?

Here's one for ya... this problem first reared it ugly head right 
after I put up the tower. For years prior to that I had run the 
antenna on a rusty metal mast with loose fitting joints without ever 
a hint of trouble!!!

Paul N1BUG
147.105 and 444.950


Re: [Repeater-Builder] Quieting duplex noise from a tower

2009-03-12 Thread Paul N1BUG
Thanks Chuck. What would you consider nearby? There is one 
fiberglass antenna on a tower 60 feet away. It was new when it went 
up 2 years ago, but my problem existed before that tower/antenna 
went up.

Aside from that the nearest other fiberglass antenna (or antenna of 
any kind) is 250 feet away.

Paul

Chuck Kelsey wrote:
 Suspect any other nearby fiberglass antenna in your search.
 
 Chuck
 WB2EDV


Re: [Repeater-Builder] Quieting duplex noise from a tower

2009-03-12 Thread Paul N1BUG
Great questions, Jeff. Thanks! Answers below...

 Have you looked at the
 transmitter output with a spectrum analyzer during the occasions when you
 have desense to see if it's getting sloppy?

No. I wanted to but I'm very isolated up here and do not have access 
to one.

 Have you tried other transmitters and/or amplifiers?

Several PAs have been tried. Solid state and tube, GE and Motorola. 
No change with any of them. There is very little change in desense 
when I vary the power level unless I drop the power very low, like 
less than a watt. Then it goes away like somebody threw a switch.

The exciter has not been swapped out for a different type. However I 
have tried 4 of the same type exciter (PLL variety Mastr II), no change.

Another thing I tried was essentially a homebrew Z match between 
the PA and duplexer, no change.

 Do you have Polyphasers or anything other than coax between the duplexer and
 the antenna?

I know I should have them, but I don't.

 Have you tested with the transmitter off?

Yes, many, many times. It never happens with the transmitter off. 
I'm very confident about that.

 Are you using a preamp?  If so, what do you have ahead of it for filtering,
 and/or have you tested without the preamp?

Yes I use a preamp.
DB4062 duplexer and two DB4002B 11 pass cavities, pass cavity loops 
set for 1 dB insertion loss each cavity. I tried tightening it up to 
3 dB per cavity, no help there.
The problem is still there without the preamp.

 Have you tried an antenna installed at a different height on the tower than
 the current antenna to see if anything changes?

Yes, and it does change but does not go away. If I take the antenna 
off the tower and put it 20 to 30 feet away from the tower, the 
problem is drastically reduced but not completely gone.

I can't quantify changes with absolute numbers... only 
generalizations... since the problem is intermittent and varies 
greatly even when I'm not changing anything.

 Do you have ground kits on the feedline going up the tower, and if so, are
 they properly attached/bonded, particularly avoiding any dissimilar metal
 contact?

Another thing I should have but don't.

 Big Grips (usucally called preforms) are generally OK, many a tower much
 bigger than a 25G uses them.  They need to be properly protected to avoid
 coming un-twisted due to ice sliding down the guy wire.  Pull-out strength,
 if installed properly, is as good as conventional mechanical clamps.

Preforms, right. I was wondering about the integrity of RF contact 
between the preform and the EHS wire since the preforms are coated 
with whatever that stuff is on the inside.

 To help determine if you have a mechanical problem that is being manifested
 as noise when excited by the high RF field of the transmitter, try rapping
 on the tower at the base and at the guy anchors with something (like a
 crescent wrench).  The goal isn't to shake the tower, but instead to
 induce a significant mechanical vibration.  See if the noise increases
 (either audibily or visibly on the spectrum analyzer) with the vibration,
 and dampens out as the vibration decays.

I missed that test! I have tried shaking the tower, which seems to 
have no consistent affect. I will try inducing vibration by rapping 
it with a wrench.

 What else is nearby?  Buildings, utility lines, etc.?

A couple small wood buildings, including my own. Mine was the only 
one there when this problem started. I have been over my internal 
wiring and every piece of metal under my control, no suspected items 
found. There is a 13.2 kV rural distribution power line and phone 
line running past the site about 70 feet from my tower, plus power 
drops to my building and another nearby. My antenna was closer to 
the utility lines when it was on the mast and was not having problems.

 If the antenna was top-mounted on the rusty mast, but is now side-mounted on
 the new tower, that could explain a lot of the difference.  The top-mounted
 antenna will couple much less energy to the supporting structure than would
 a side-mounted antenna.

Good point. I have tried top and side mounting on the tower. Top 
mounting helps, but not nearly enough.

Paul


Re: [Repeater-Builder] Quieting duplex noise from a tower

2009-03-12 Thread Paul N1BUG
 Have you tried putting one or more pass cavities on the transmitter?  It's
 more of a longshot, but if there's something strong coming back down your
 feedline it could be getting to your PA resulting in intermod.  The problem
 would come and go with the strong signal obviously, and only when your Tx
 was keyed.

I have tried putting one of the 11 pass cavities on the 
transmitter. No change. There is a fairly low traffic APRS 
digipeater (144.39) on a tower 250 feet away but my noise problem 
does not come in packet-length bursts. It was also down for a while 
and I still had the problem. The only other VHF transmitter is 158.x 
on the tower that is only 60 feet away. However I have never yet 
found that transmitter to be up when my problem was occurring. It 
sees VERY little use. The only other sources of RF are cell towers 
several hundred feet away.

 Yeah, they're coated with that semi-clear plasticy stuff usually.  I
 wouldn't consider that to be a high risk factor, but hard to say.  How
 close is the nearest guy wire attachment point on the tower to your antenna?

Close, just a couple feet below the antenna at the present time. In 
general, moving the antenna closer to a set of guys does seem to 
make the problem worse.

If I could somehow get to a point where I believe it's the guys, I 
would seriously consider replacing them with Phillystran, leaving a 
few feet of EHS at the anchor end.

 Is your antenna currently side-mounted or top-mounted?  If side-mounted, at
 what height?

Half and half at the moment, actually... the 20 foot stick is 
mounted on side arms at the 90 foot level of a 100 foot tower. 
Moving it to top mount does seem to decrease the desense by some 5 
to 10 dB (hard to quantify due to variability) but I still have 20 
to 30+ dB desense at times.

When side mounted, spacing from the tower also makes some difference 
(wider spacing = less desense) but again not enough to be truly helpful.

 What kind of mounting brackets/clamps for the antenna?

Sinclair heavy galvanized mounting clamps on the antenna, side 
support arms are heavy galvanized angle stock. Galvanized U bolts to 
tower legs. Other mounting arrangements have been tried, including 
the use of insulating material for side arms. Some change (less 
desense with the insulated mount) but still not enough to be really 
helpful.

 What else is on the tower?

The only things on the tower are my 147.105 and 444.950 antennas. I 
tried completely removing the 440 antenna and feedline from the 
tower, but nothing changed.

 How are the feedlines attached to the tower?

They are both LDF5-50A up the inside of the tower (that was fun), 
attached by many heavy duty nylon cable ties.

 Does the noise get any better or worse when it's raining out?

There *seems* to be some tendency toward the noise being worse 
during the first hour or so of a rain or snow event. But it is not 
always so. The noise is sometimes there when it is raining, but not 
always. It sometimes there when it is dry, but not always.

 How are the guy wires attached to the tower (looped around a leg, with or
 without thimbles, torque triangle/arms, etc.)?

The preforms are looped around a leg and through the Z braces of the 
tower. No thimbles at that end, there are some where the guys attach 
to the turnbuckles.

 I'm guessing not, but is the tower lit?

It is not.

 When you changed out antennas and heliax, I presume you replaced any topside
 jumpers as well?

Topside jumper and the jumper between duplexer and feedline were 
replaced.

 Where is your equipment with respect to the tower (i.e. how close to the
 base)?

About 30 feet away.

 And how well-shielded is the equipment (enclosed metal cabinet
 hopefully), and are you taking the usual precautions as far as cabling into,
 and within, the cabinet to keep RF out?  

Hmm. The cabinet (rack) is not completely enclosed. Each piece of 
equipment is in a shielded enclosure. There are feedthrough 
capacitors and chokes/beads on every non-RF lead entry point to a 
piece of equipment. However, the 13.6V interconnecting cables and 
117VAC power cords are not shielded. They do have the filtering 
wherever they enter equipment.

Paul



Re: [Repeater-Builder] Re: Quieting duplex noise from a tower

2009-03-12 Thread Paul N1BUG
Hi Randy,

I remember working you on 2 meters.

That is very interesting. I tried bonding all the joints. If 
anything it actually seemed to make things worse!? I have been 
seriously thinking about Phillystran. It's a big expense not knowing 
for sure where the problem lies, but the only way to find out may be 
to try it and see!

Paul


wb8art wrote:
 Hello Paul,  Worked you a few times many moons ago.  I would
 agree with Jeff with tapping and slightly causing movement with
 the repeater up with a weak signal. I have before experiened both
 an antenna (stationmaster) with internal broken joint which
 caused severe noise and desense but also dependent on movement in
 the structure.  Also have seen with a 100ft. guyed 3/36 town like
 yours having the same issue.  I tried grounding bonding all
 joints on guys to tower and between tower sections to no avail.
 Also tried isolating the preforms from tower and bottom supports
 with no change.  I decided that the 3/16 stranded was the
 generation source.  We changed the guys to Phillystran and never
 had another issue.


Re: [Repeater-Builder] Quieting duplex noise from a tower

2009-03-12 Thread Paul N1BUG
 Also, I'll ask the dreaded question... You are not using any foil/braid coax 
 (LMR-400, 9913, etc.) for any jumpers are you? 

Nope, won't allow the stuff near my repeaters! grin

LDF5-50A runs up the tower, RG-214 mil spec double silver shield for 
all jumpers.

Paul


Re: [Repeater-Builder] Quieting duplex noise from a tower

2009-03-12 Thread Paul N1BUG
 What type of power supply is in your system? Do you have a back up
 battery? If so what type of charger is on it?  Any other repeater
 systems in close proximity?

There is a backup battery which is float charged from the 13.8V DC 
power supply. Presently the supply on duty is a homebrew beast of a 
linear supply (no switchers). I have tried Astron supplies in place 
of that, no changes noted.

There is one public safety repeater, transmit 158.x on a tower 60 
feet away. It was not there when my problem started, nor have I ever 
found their repeater to be in use when my problem is occurring. 
Actually I'm hard pressed to find that repeater in use, period.

Paul


Re: [Repeater-Builder] OT DTV

2009-02-20 Thread Paul N1BUG
Yup. Woefully inaccurate (too optimistic) for my location too, but 
after zooming all the way in I am impressed with their terrain data. :-)


Chuck Kelsey wrote:
 
 I just checked this against my location and the results were woefully 
 inaccurate.
  
 Chuck
 WB2EDV

 http://www.fcc.gov/mb/engineering/maps/


Re: [Repeater-Builder] 900 MHz WISP on repeater tower?

2009-01-22 Thread Paul N1BUG
Kevin Custer wrote:
 Ethernet cabling should be of the shielded type and bonded at one end to 
 earth.
 If they are putting up a 900 MHz access point, will it be sectorized?
 If yes, how many sectors (how many transmitters)?
 What frequencies and bandwidths on 900 (20 MHz) (10 MHz) (5 MHz) ?
 How is the input bandwidth being delivered?  Fiber, DSL, wireless link 
 on another band (2.4 GHz) (5.3 GHz) (5.8 GHz)?
 What kind of antenna system...   3 -  120 degree sectors, 1 - omni?
 What kind of equipment  (Alveron) (Motorola) (home-made) (don't laugh, I 
 build my own)
 
 Answering the above will give me an idea of what you can expect.

Thanks Kevin, that gives me some questions to ask them! I do know 
the input bandwidth would be via 5.8 GHz wireless link and they 
would be using Motorola Canopy equipment. I will ask about the rest...

I failed to mention I have reason to expect they will be putting 
equipment in the immediate vicinity of my repeaters one way or 
another... either on my tower or on an adjacent tower.

Paul




[Repeater-Builder] Re: 900 MHz WISP on repeater tower?

2009-01-22 Thread Paul N1BUG
Thanks to everyone for the input on this. It's appreciated. Now I 
have a better idea what I should be asking them. As I noted in a 
response to Kevin, they're probably going to end up either on my 
tower (where I might have some control) or on a tower 50 feet away 
(where I have zero control).

Paul N1BUG


[Repeater-Builder] 900 MHz WISP on repeater tower?

2009-01-21 Thread Paul N1BUG
I could use a little help here. I have a repeater tower with 2 meter 
and 440 repeater on it. I have been contacted by a wireless internet 
service provider about putting some 900 MHz stuff on my tower. The 
deal they are offering is attractive but I'm wondering if there 
would be interference issues between their stuff and my repeaters. 
I'm going to be setting up a meeting to discuss technical aspects of 
the proposed system, but I have no experience or knowledge in this 
area and am not sure what questions I should be asking them. Any 
suggestions or advice?

Thanks!

Paul N1BUG


Re: [Repeater-Builder] DTV ch 2 vs 6m

2009-01-16 Thread Paul N1BUG
Thanks everyone for the comments on this topic. I will report back 
later and let you all know how DTV 02 and 6m get along.

Paul N1BUG


Re: [Repeater-Builder] OT: digital TV channels

2009-01-10 Thread Paul N1BUG
Buddy Case wrote:
 It is my understanding there will not be any channels between 2 thru 6  
 anymore. The govt proposes to auction these frequencies. Checking the 
 list on www.nab.org http://www.nab.org shows no stations below ch 7. 
 Buddy KS4QA

I only wish it were so. If you are referring to:

http://www.nab.org/AM/ASPCode/DTVStations/DTVStations.asp

you need to look more closely. It shows at least one station 
currently broadcasting DTV on each of the VHF low 2 thru 6 channels. 
After transition, some stations currently broadcasting digital on 
temporary UHF or VHF high assignments will move to the VHF low 
channels. That is what is happening in my area. WLBZ, now 
broadcasting analog on ch 2 and digital on ch 25, will switch its 
digital transmission to ch 2 after transition. It is my 
understanding the original plan was to completely free up ch 2-6, 
but the FCC changed its mind and will allow some stations to remain 
on those channels.

Paul



Re: [Repeater-Builder] DTV ch 2 vs 6m

2009-01-10 Thread Paul N1BUG
That's what I'm afraid of. It's already nearly impossible to do 
anything on 6m around here without problems with ch 2 analog. Once 
they go digital on ch 2 I'm expecting even more issues. But I guess 
time will tell...

Paul


MCH wrote:
 If it's like any other digital transmitters, more.
 
 Joe M.
 
 Paul N1BUG wrote:
 I think this is on topic for the list since it could affect some 6 
 meter repeater owners.

 After transition I will have a local channel broadcasting DTV on 
 their low VHF channel 2 assignment. I'm curious... does anyone know 
 whether DTV will be more (or less) susceptible to interference from 
 ham radio transmissions than analog TV?

 Thanks  73,
 Paul N1BUG

 



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[Repeater-Builder] DTV ch 2 vs 6m

2009-01-09 Thread Paul N1BUG
I think this is on topic for the list since it could affect some 6 
meter repeater owners.

After transition I will have a local channel broadcasting DTV on 
their low VHF channel 2 assignment. I'm curious... does anyone know 
whether DTV will be more (or less) susceptible to interference from 
ham radio transmissions than analog TV?

Thanks  73,
Paul N1BUG


Re: [Repeater-Builder] OT- Digital TV converter box issues

2009-01-08 Thread Paul N1BUG
I TRY not to respond to OT posts, but boy am I fed up with DTV!

I could get all the high power analog stations in my market 
snow-free with a small rooftop antenna. No go with DTV so I've been 
incrementally upgrading. I now have a very large antenna residing at 
70 feet on one of my towers. Now I can get SOME of the digital 
signals. I'm going to try a mast mounted amplifier as soon as I'm 
able to climb again (currently recovering from surgery). I've 
already tried several TVs with ATSC tuners and converter boxes. 
There is some variation, but none of them can get all the digital 
signals that theoretically should be available to me.

According to the FCC and other resources, I should be getting all of 
the high power DTV stations. I have talked to engineers at two of 
the stations I'm having trouble getting. They both said more than 
likely I'm getting a too high bit error rate due to signal multipath 
with all the hills around here. They said it is proving to be an 
issue for some viewers, and suggested I try VERY large directional 
antennas and experiment with antenna bearings, but admitted I'd 
probably need several antennas, one for each DTV station I'm not yet 
getting. Aarrgh! But of course many DTV's and converter boxes can 
only add channels by auto search; there's no provision for adding 
channels manually. That pretty much rules out switching between 
multiple antennas, unless I got the timing just right while the TV 
was performing its channel search. I could combine several antennas, 
but then I'd probably have the high BER due to signal reflections 
again. Grrr!

Oh, and some of the stations that were/are broadcasting analog on 
VHF now have temporary UHF DTV assignments (higher power than their 
analog VHF). Next month they will be switching digital broadcasts to 
their old VHF channel assignments. This will probably change what 
I'm able to get and not get yet again... this time in the middle of 
a Maine winter. Grrr! Thanks FCC, or whoever is to blame for this 
bit of idiocy.

I will admit when it works, picture and sound quality is fantastic 
with DTV. Being able to get free OTA HDTV is nice too.

Paul


Re: [Repeater-Builder] Desense has me pulling my hair out! (Was DB4060 Duplexer Cables

2008-10-09 Thread Paul N1BUG
Mike,

OK, that makes sense re the 004/005 markings.

And OK on the knobs. That really messed with me at first. I thought 
they were glued or something. It was only when I tried heating one 
to see if the glue would soften that I found out it was solder!

I didn't have any trouble with the top of the inner tube catching on 
the finger stock when I put them back in, but it was a real close 
fit getting them in without that happening. On each cavity there 
were, as I recall, two or three fingers that were sprung inward a 
little more than the others, possibly having to do with the ends of 
the two coil springs putting extra pressure on them. Those were the 
ones I had to watch closely.

As long as it hasn't compromised the solder bond of the finger stock 
in some way, I'm not sure the worn copper plating will do much harm. 
Of course if the copper plate between the finger stock solder and 
the inside of the fixed inner tube has deteriorated in any way 
(which you can't possibly determine by looking), then that would be 
a serious issue. My guess is it's probably OK. I would just clean 
them up as best I could and try it.

If you can't find someone who knows where the 004 and 005 loops go, 
I would try an experiment. I would put both 004 on one side of the 
duplexer, both 005 on the other side. I would then tune it up for 
high pass on the 004 side (low on the 005) and make a note of the 
performance measurements (notch depth, insertion loss, VSWR or 
return loss - measure all parameters on both low and high pass sides 
of course). Then I would retune it so the 004 side was low pass (and 
005 side high pass) and measure the performance again. If there was 
any difference, I'd go with the configuration that produced the 
better numbers. If you try this, I would be interested in what you 
find out.

Having said all that, it's also possible the loops were intended to 
go the way you found them... one 004 and one 005 on each side. That 
wouldn't be my first guess, but it's possible. It might have 
something to do with making the impedances look a little nicer or 
some such...

Paul N1BUG


Mike Besemer (WM4B) wrote:
 Paul,
 
 I just noticed that what I wrote here was backwards... the 004s had the
 strap all the way around and the 005s had the wire extension.
 
 If I figure out what goes where, I'll let you know.
 
 Did you have trouble with the top of the inner loop catching on the
 fingerstock and tweaking it a bit?  I bent a couple of mine, but it tweaked
 back into place okay.
 
 Mike
 WM4B


Re: [Repeater-Builder] Desense has me pulling my hair out! (Was DB4060 Duplexer Cables

2008-10-08 Thread Paul N1BUG
Mike,

Thanks for this information. I will make a note of this. The DB4060 
and 4062 duplexers I've seen had identical loops (all strap) 
throughout. Apparently some were different for whatever reason. 
Here's another interesting bit... mine all had 004 penciled on them 
but they were built like your 005's... strap all the way around the 
loop.

Were your knobs also soldered on? Fun, aren't they...

Good luck with the cleaning. Hopefully it will help!

73,
Paul N1BUG



Mike Besemer (WM4B) wrote:
 Paul,
 
  
 
 I got the knobs off two of them and got them totally pulled apart.  Both 
 of them have a lot of lubricant on the inner tubes… looks like somebody 
 may have lubed the threads with 3-in-1 oil or something and it ran 
 inside.  The inside of the outer tube on one of them has some white 
 ‘stuff’ growing in there… have not examined it yet.
 
  
 
 The most interesting thing I noticed is that the notch filters are 
 different.  Two of them have the number 004 penciled on the bottom of 
 the enclosure and the other two are marked 005.  The ones marked 005 are 
 copper strip all the way around the loop.  On the ones marked 004, the 
 strip stops an inch or so from the notch capacitor and has a wire 
 connecting the cap to the strap.  The way they were arranged in my setup 
 was mixed… a 004 and a 005 on the TX and the same on the RX.  I assume 
 that was part of the problem.  The question is… which goes where?   I 
 guess trial and error might solve the problem.





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Re: [Repeater-Builder] Desense has me pulling my hair out! (Was DB4060 Duplexer Cables

2008-10-07 Thread Paul N1BUG
Mike Besemer (WM4B) wrote:
 I have a strange feeling that it’s arching around the fingerstock.  The 
 inner tuning tubes showed definite signs of wear, but I THOUGHT the 
 fingerstock was making good contact.  Is there any ‘approved’ conductive 
 lubricant for that area?

Your problem sounds a lot like the trouble I was having with my 
DB4062 (the 6 cavity version of the 4060). I would get it tuned and 
think all was well, only to have major desense the next day. It 
nearly drove me nuts!

What happens desense-wise if you tap lightly on the big tuning knobs 
while the transmitter is running?

Do the cans make a nice scraping sound when you turn the knobs 
during tune up?

Mine had the moving part of the center conductor and the finger 
stock coated with some kind of lubricant, which had partially dried 
up and was interfering with contact. Check the coil springs around 
the finger stock to make sure they are applying adequate pressure 
and are not stretched out. I also recommend you check and clean 
EVERY metal to metal mating surface, including where the box 
containing the coupling loop bolts to the cavity top. I wrote up 
something (incomplete) on my restoration project, which can be found 
here:

http://www.repeater.n1bug.com/duplexerrefurb.html

I think Mike Morris was going to put this on the repeater-builder 
site, but I don't see it there yet or I'd have given that link 
instead. (Mike Morris: I can supply a version of this minus the 
DHTML menu etc. if you want it)

Almost one year since the restoration now and all's well...

73,
Paul N1BUG





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Re: [Repeater-Builder] Desense has me pulling my hair out! (Was DB4060 Duplexer Cables

2008-10-07 Thread Paul N1BUG
Mike,

 I can hear the fingerstock scraping against the inner tube... not a BAD
 scraping... just what sounds like good metal-to-metal contact.

That is normal. The reason I asked is mine had stopped making that 
noise. It was almost completely silent when I rotated the knobs. 
That was one of the major things that led me to conclude something 
was really wrong inside. I knew silence when being tuned wasn't 
normal for those cans. After being refurbished it is back to making 
a healthy scraping sound.

 I was also thinking about cleaning the mating surfaces on the top... just
 need to get the gumption to do it.  I'm getting tired of having my butt
 kicked!

I know that feeling! I cleaned *every* mating surface while I had 
them apart, corrected some manufacturing sloppiness, and made a 
minor modification (which, I'm sure, was totally unnecessary, but I 
wasn't leaving any stone unturned).

Good luck!

73,
Paul N1BUG


Re: [Repeater-Builder] RE: DB4060 Duplexer Cables

2008-10-06 Thread Paul N1BUG
Mike Besemer (WM4B) wrote:
 And as a follow up to my first question, as I understand it… there 
 should be no problem with swapping the TX and RX cans (and retuning 
 them), correct? 

That's correct for the DB4060 since the cans, coupling loops and 
notch capacitors are all the same.

But it's not true for all cavities/duplexers. Some are designed to 
have the notch on one side of the pass only, where a specific can is 
either high pass or low pass but not the other. Actually even then 
it's more a matter of the coupling loops and/or notch tuning parts 
being different, not the actual cans themselves.

I can't help with the cable length question. When I had my DB4062 (6 
can version) apart I marked the cables. BUT, looking at them I 
thought they were all the same length. I didn't attempt to measure 
them since I was afraid straightening them to do that would put 
undue strain on them.

Paul N1BUG





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Re: [Repeater-Builder] PLL UHF EXCITER

2008-09-28 Thread Paul N1BUG
kb4ptj wrote:
 HI I WENT TO LBI 30200 AND LBI31209 THIS IS FOR THE EXCITER THAT I 
 HAVE THE TUNE UP FOR I NEED THE PLL UHF 406-470 IF YOU CAN HELP ME 
 WITH THIS I NEED THE TUNEING STEPS FOR PLL GE EXCITER 

There may be confusion as to what you really want. There is a UHF 
*FM* MASTR II exciter, but it is *NOT* PLL (it's the VHF FM that is 
PLL). The part number for your exciter would help clear things up... 
but try this one, for the UHF FM (non-PLL) exciter and see if it is 
what you want...

http://repeater-builder.com/ge/lbi-library/lbi-31543.pdf

If that is the exciter you have, the following LBI is also relevant...

http://repeater-builder.com/ge/lbi-library/lbi-31209g.pdf

Paul N1BUG


Re: [Repeater-Builder] db 4060 high band

2008-09-08 Thread Paul N1BUG
Since you are not seeing a doubling of the notch depth with the two 
cavities in line, I suspect the cable length is incorrect as Eric 
pointed out.

You also mention the tuning caps seems a little flaky. They 
shouldn't. It may be that they have been lightning damaged, since 
that is a known issue with these cavities. Or it may be something 
else. Some of my notch caps were very flaky (on a DB4062, which is 
the 6 cavity version of the 4060). Disassembly and thorough cleaning 
cured the problem. There was gunk interfering with contact between 
the finger stock and the tuning plunger. I also disassembled all the 
coupling loop assemblies and cleaned all mating surfaces. The 
duplexer is working perfectly now, with the caps being very smooth 
and stable. I am also getting deeper notches than I had before.

Paul N1BUG



Joel Hall wrote:
 Hope some of you guys that have some experince with db 4060 duplexer,the 
 pass is fine but the notch is the problem I can see the notch at around 
 35db on my ifr 1600s per each can but when i combine them together about 
 50db is the best i can get I have new cables made 1/4 wave long , the 
 tuning caps seem a little flakey may have had been hit with a lightning 
 surge.
 I have not taken them apart yet so any thoughts?
  
 Thanks kj4si


Re: [Repeater-Builder] Build your own

2008-08-18 Thread Paul N1BUG
Dave Gomberg wrote:
 I have long considered building my own 2m repeater out of 2 Icom 2100 or 
 2200 back to back thru a repeater controller, using a good duplexer and 
 a Comet or Hustler antenna.

My comments are not meant to discourage you but I once started 
out thinking along similar lines and it didn't take long for me to 
find out why it's not a great idea.

Good luck. The receiver is broader than a barn door and I have no 
doubt the transmitter has higher noise surrounding the carrier than 
a good GE or Motorola crystal controlled radio. With the ham grade 
radios you will be far more likely to have desense problems and will 
likely need a larger, more expensive duplexer to have any hope of 
cleaning it up.

 1.  Nobody seems to like the Comet or Hustler antennas.   Why?   I have 
 no ice here, lots of wind tho.

I once wasted a month trying to make a brand new Hustler G6-144B run 
noise free in duplex service. Every time the wind blew I had loud 
crackling noise on my repeater. This may have been a problem 
specific to that individual antenna, since I know some people do use 
them successfully on repeaters. But it was so aggravating I never 
again tried using a ham grade antenna in repeater service.

 2.  Why is a 50w 2m transceiver, derated to 25w and driving a power amp 
 a bad choice?  Or is it OK?

It might be OK if you put a fan on the heat sink. Most radios of 
this type will get far too hot even running at half power. Remember 
the duty cycle of a repeater transmitter is much higher than a user 
radio. Heat may not be the only issue. Some of the internal 
components may just be too marginal to handle high duty cycle service.

 3.  Any suggestions on how to keep the duplexer cavities affordable?

Nope.

 4.  Which repeater controller?  Or is that a religious question?

Decide what features you want, then look to see which controllers 
offer what you want. Once you narrow it down to ones that meet your 
needs, you can decide based on price and user satisfaction (ask 
owners of those models how they like them).

 Anything else I should be wary of?

As has already been mentioned, no foil/braid coax cables, and forget 
the single braided shield types too. You really want solid copper 
shield heliax, or at least mil spec RG-214 (double silver shield) if 
you don't want noise problems on your repeater.

73,
Paul N1BUG


Re: [Repeater-Builder] db products 4060

2008-08-12 Thread Paul N1BUG
I have a DB-4062, which is the 6 cavity version of the 4060. It was 
old when placed in service in 1997 but worked OK. Over the years it 
just slowly deteriorated until it became essentially unusable. 
Finally I took the thing apart to investigate, and was able to 
restore it to excellent function. Rather than typing up a lot of 
details, let me refer you to something I wrote about this a while 
back.

http://repeater.n1bug.com/duplexerrefurb.html

73,
Paul N1BUG


Aaron Sloan wrote:
 Hello gang,
 
 I am wondering what the opinion is of the decibel products db4060 
 duplexers for 2m service.  We have a set that are nearing 30yrs old and 
 looking for a replacement.  The current model never really preformed as 
 well as the specs.  Is this an experience shared by anyone else?
 
 Thanks,
 Aaron ka0zoz


Re: [Repeater-Builder] db products 4060

2008-08-12 Thread Paul N1BUG
Dave Gomberg wrote:
 http://repeater.n1bug.com/duplexerrefurb.html
 
 Great write up, Paul, can you say something about how many hours you 
 put in on it???

Uh, sure too many! Heh.

Seriously, I didn't really keep track but must have been around 15 
to 20 hours. Getting some of the parts clean enough to suit me was 
agonizingly slow.

73,
Paul



Re: [Repeater-Builder] Power Supply from a PC. Slightly OT

2008-08-05 Thread Paul N1BUG
The May 2002 QST article is available as a members only PDF. Just go 
to arrl.org and search for St Louis Switcher.

Paul N1BUG

kf0m wrote:
 May 2002 QST had the computer power supply conversion article
 QST switching power supply product reviews are July 2006, January 2000, and
 Sept 2000
 
 John Lock
 kf0m at arrl.net


Re: [Repeater-Builder] DB4055 Duplexer

2008-04-21 Thread Paul N1BUG
Nate,

Thanks for bringing that to my attention!

That is weird. The info I have in the document came from a Decibel 
Products catalog. We now have three freq ranges for the DB4076, all 
from manufacturer documents. Hm. Since official info 
conflicts, I guess all I can (or should?) do is add a note about the 
situation and list the various frequency ranges we have.

I will add what specs that document provides on the 4075 while I'm 
at it. I'll add a note about the Z and W suffix which I wasn't aware 
of either.

Sounds like you had a fun project there!

73,
Paul


 Paul,
 
 Confused here... your document at that specs page shows the DB-4076  
 as being a high UHF duplexer (485-505 MHz) while right here on RB, the  
 duplexer's manual says it's much wider (404-512) on the top of the  
 manual, and then that same manual says it's a completely different  
 range (450-512) in the description text in the document.  Weird.
 
 http://www.repeater-builder.com/db/db-4076-tuning.pdf
 
 I'd just say it's a typo in the title of the manual... but...
 
 A friend and I just tuned a 4075 with an added can -- making it into a  
 4076 (the square/brown painted variety that were often found in GE  
 MASTR II cabinets with a GE part number on them) -- to the 446 range  
 tonight.
 
 Nate Duehr, WY0X
 [EMAIL PROTECTED]


Re: [Repeater-Builder] Freak Propigation

2008-04-18 Thread Paul N1BUG
Jim Brown wrote:
 Is the big mountain behind it reflecting the signal over the pass to the 
 south west?

It's certainly possible. Big mountains make great VHF reflectors. I 
can often work stations to the north or east of my location on 2m FM 
simplex or SSB with stronger signals if we both point antennas at Mt 
Katahdin (which is generally north of all stations involved) than if 
we have beams pointed at each other... especially if the station is 
in a valley. This is true even when the reflected path off the 
mountain may be much longer than the direct path between stations.

Also don't forget about knife edge diffraction of VHF signals over a 
mountain. I don't have a lot of personal experience here, but in 
theory I believe this works best if the mountain or ridge has a 
sharp rocky peak.

73,
Paul N1BUG


Re: [Repeater-Builder] DB4055 Duplexer

2008-04-11 Thread Paul N1BUG
Thanks Ron,

I will include these specs in the next revision of the Guide to 
Duplexer Specifications on the RB site.

http://www.repeater-builder.com/rbtip/duplexerspecs.html

I'm always keeping an eye out for data that isn't in there yet. I've 
added several since the current posted version so it's probably 
about time to send in an update.

73,
Paul N1BUG



Ron Wright wrote:
 Eric,
 
 The DB4055 is 5 cavity band reject duplexer from Decibel Products.
 
 Its notch is 75 to 80 db at 5 MHz.  Min freq separation is 5 MHz making it 
 useless for 2 meters Ham repeater.
 
 TX noise suppression at RX freq 70 db
 RX isolation at TX freq 70 db.
 
 Max power is 150 W continuous and insertion loss is 0.7 db.
 
 The versions ar A=150-162 and B 160-174.
 
 Would be good for something like MARS or other commercial repeater.
 
 73, ron, n9ee/r


Re: [Repeater-Builder] Re: Antenna Tower

2008-04-07 Thread Paul N1BUG
You added www which wasn't in the original link. Try this (it's your 
first try with www removed)

http://good-times.webshots.com/album/562985533mLTuoH

73,
Paul


Dexter McIntyre W4DEX wrote:
 I've tried several ways to put the link together with no success.  These 
 don't work for me:
 
 http://www.good-times.webshots.com/album/562985533mLTuoH
 
 http://www.goodtimes.webshots.com/album/562985533mLTuoH
 
 Is the picture still available?
 
 I've seen some 40+ year old towers that are still in very good 
 condition.  But I agree most that age aren't worth much if anything.
 
 Dex
 Rich [EMAIL PROTECTED] wrote:

 Antenna Tower steal 95 Ft tapered.
 Built in 1960,
 Central Pennsylvania.
 Must remove from the site owner wants a donation for it.

 Photo's available at  http://good-
 times.webshots.com/album/562985533mLTuoH

 Contact Rich

 [EMAIL PROTECTED]


Re: [Repeater-Builder] Off Topic (but with on topic questions): NTIA propaganda

2008-01-06 Thread Paul N1BUG
 While it was told that ALL VHF television would move to UHF, I don't 
 believe that is going to be reality.  I could be wrong, however

My local channel 12 is moving to channel 9 with the digital 
transition...

73,
Paul N1BUG


Re: [Repeater-Builder] Re: Duplexers (budget test equipment)

2007-12-22 Thread Paul N1BUG
Oops. I forgot to mention double shielded cable for ALL 
interconnects is an absolute MUST, at least with my duplexer - it 
has notches in excess of 120 dB deep after refurbishing. It doesn't 
take much leakage cause problems when you're dealing with notches 
like that.

Paul N1BUG


Paul N1BUG wrote:
 Jim Brown wrote:
 I have found that the main problem in using a talkie
 as the receiver for tuning the notch in a duplexer is
 the possible leakage of RF between the signal source
 directly into the talkie.  Most talkies are not
 shielded at all, and any leakage will cause you to
 tune a combination of the signal through the duplexer
 and the direct signal leaking into the talkie.
 
 Yes, I had that problem as well. When I built my last 2 meter 
 repeater (a semi-homebrew using custom re-packaged GE modules, 
 mostly) I crystalled the receiver for both the repeater receive and 
 transmit frequencies with a service switch to select the second 
 frequency. I also built a simple op amp DC amplifier sampling second 
 limiter voltage at a metering point in the receiver and use it to 
 drive a signal strength meter on the repeater front panel. Of course 
 my custom chassis is very well shielded. The receiver is peaked for 
   the repeater input frequency, so it isn't as sensitive on the 
 other frequency; but it is good enough to see the depth of my 
 duplexer notches.
 
 I use an old (cheap!) Boonton 202E generator as a signal source, and 
 put 3 dB pads on the duplexer ports (and a 50 ohm termination on 
 whatever port is not used at any specific point in the tune up 
 process). The Boonton is surprisingly stable once it has warmed up 
 for a couple of hours.
 
 I've had good luck with this simple setup. But adding the signal 
 strength meter to many commercial repeaters (or worse yet mobiles 
 converted to repeater) could be more of a challenge.
 
 Paul N1BUG


Re: [Repeater-Builder] Re: Micor conversion question

2007-12-12 Thread Paul N1BUG
15 pf and 12 pf in series would give you 6.7 pf, but if you have the 
space you could put them in parallel and have 27 pf. I'm sure that's 
what you meant to say. No guarantees on the specific item you're 
working with but usually putting a couple of caps in parallel to 
arrive at a needed value works just fine. I'd try that if it were me.

Paul


fxbuilder wrote:
 Thanks for the info.  I found 39pf, and the 12pf, but the 27pf is
 illusive. I do have 33pf and 15pf. I'll assume I can try one as the
 replacement for the 27pf or can I put a 15 and a 12 in series?. 
 Appreciate the help.
 Craig


Re: [Repeater-Builder] DB4062 woes...

2007-11-06 Thread Paul N1BUG
Hi John,

If you can get in touch with him I would interested to know more 
about what he did, especially if he cleaned the silver plated part 
(the plunger). Mine isn't all that dirty but I would like to clean 
them if I can do it safely. Also if he replaced the compound that 
the plunger is coated with, I would like to know what he used. I'm 
not sure what the stuff is, or why it is there - scratch 
prevention/lubrication, as and aid to electrical conductivity, 
anti-oxidation? In some of my cavities the stuff has started to dry 
out, so it ought to be cleaned off and replaced. Cavities I've 
worked on in the past didn't use any paste on the moving parts.

73,
Paul N1BUG


kf0m wrote:
 Hey Paul, another ham in my area had our DB4062 apart earlier this year for
 a similar problem lots of rx noise when I wiggled on two of the tuning knobs
 in the rx chain.  He reported it to be discolored inside on the threads and
 rod but no pits and he cleaned them up.  I will try to reach him and see if
 he remembers anything about the construction inside.
 
 John Lock
 kf0m at arrl.net
 
 -Original Message-
 From: Repeater-Builder@yahoogroups.com
 [mailto:[EMAIL PROTECTED] Behalf Of Paul N1BUG
 Sent: Wednesday, October 24, 2007 11:20 AM
 To: Repeater-Builder@yahoogroups.com
 Subject: [Repeater-Builder] DB4062 woes...


 Well I finally got the courage to tear apart my duplexer. The spring
 and finger stock appear to be in excellent condition with good
 contact pressure. However...

 If you look at this picture:

 http://www.n1bug.com/cavity.jpg

 You can see the end of the tuning plunger. The tuning rod is
 soldered to this end plate. Silver solder I'd guess. What you can't
 see in this picture is that at the top of the plunger there is a
 similar metal plate... the rod runs through a hole in that plate,
 but is NOT soldered to it, and there is considerable play. This is
 where the audible vibration comes from when I lightly tap the tuning
 knob. My first thought was since this is up inside the center part
 of the cavity there wouldn't be any RF voltage/current at that spot.
 BUT... this cavity is extremely sensitive to vibration, producing
 severe desense with the slightest tap on or near it. I can find NO
 other sign of anything that might cause it.

 Could this loose metal to metal contact where the tuning rod
 enters the top of the plunger cause this problem? If so, why would
 it not have this problem when new, but develop it after many years?
 Seems there must have always been a bit of play there... no? I used
 this successfully for several years, then it became progressively
 more sensitive to vibration and started having intermittent periods
 of severe noise desense... but a tap or two here and there on the
 duplexer will either greatly aggravate it or temporarily cure it.

 If that could be the problem, the challenge is getting at it to fix
 it. The plastic knobs apparently have a metal insert and are
 securely SOLDERED onto the rod, so getting them off without burning
 them up is not trivial (at least not for me). If I unsolder the rod
 from the plate at the bottom of the plunger I would be able to pull
 the plunger part out the bottom, leaving the rod in place... but
 then there's no way to solder or otherwise secure the rod to the top
 end of the plunger to fix the problem. The only solution I can think
 of is to cut the rod just below the knob, and screw the whole thing
 out the bottom... solder the rod to the plunger top end plate, screw
 it back into the cavity and put a new knob on it.

 Any thoughts, please

 Paul N1BUG









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[Repeater-Builder] Thanks re DB4062 project

2007-11-06 Thread Paul N1BUG
Thanks to all who responded to my request for help/info on this 
duplexer restoration project. I returned it to service yesterday. 
I'm now seeing better measured performance than ever before, and I 
am unable to make it go noisy by lightly tapping it as I could 
previously. I have a good feeling about this, but because its 
problems were somewhat intermittent before I hesitate to say it is 
fully cured at this point. I see no evidence to suggest it isn't... 
I just want to see it stay this way for a while before I proclaim 
success.

If there is interest I can post a lengthy report on what was done 
and the results, or maybe even write up an article about it.

73,
Paul N1BUG


[Repeater-Builder] DB4062 woes...

2007-10-24 Thread Paul N1BUG
Well I finally got the courage to tear apart my duplexer. The spring 
and finger stock appear to be in excellent condition with good 
contact pressure. However...

If you look at this picture:

http://www.n1bug.com/cavity.jpg

You can see the end of the tuning plunger. The tuning rod is 
soldered to this end plate. Silver solder I'd guess. What you can't 
see in this picture is that at the top of the plunger there is a 
similar metal plate... the rod runs through a hole in that plate, 
but is NOT soldered to it, and there is considerable play. This is 
where the audible vibration comes from when I lightly tap the tuning 
knob. My first thought was since this is up inside the center part 
of the cavity there wouldn't be any RF voltage/current at that spot. 
BUT... this cavity is extremely sensitive to vibration, producing 
severe desense with the slightest tap on or near it. I can find NO 
other sign of anything that might cause it.

Could this loose metal to metal contact where the tuning rod 
enters the top of the plunger cause this problem? If so, why would 
it not have this problem when new, but develop it after many years? 
Seems there must have always been a bit of play there... no? I used 
this successfully for several years, then it became progressively 
more sensitive to vibration and started having intermittent periods 
of severe noise desense... but a tap or two here and there on the 
duplexer will either greatly aggravate it or temporarily cure it.

If that could be the problem, the challenge is getting at it to fix 
it. The plastic knobs apparently have a metal insert and are 
securely SOLDERED onto the rod, so getting them off without burning 
them up is not trivial (at least not for me). If I unsolder the rod 
from the plate at the bottom of the plunger I would be able to pull 
the plunger part out the bottom, leaving the rod in place... but 
then there's no way to solder or otherwise secure the rod to the top 
end of the plunger to fix the problem. The only solution I can think 
of is to cut the rod just below the knob, and screw the whole thing 
out the bottom... solder the rod to the plunger top end plate, screw 
it back into the cavity and put a new knob on it.

Any thoughts, please

Paul N1BUG






Re: [Repeater-Builder] DB4062 woes...

2007-10-24 Thread Paul N1BUG
Thanks Scott,

I really appreciate the reply!

I find it extremely strange the knobs are soldered on also. You're 
probably right, although these knobs sure look identical to the ones 
in all the old Decibel Products catalogs, etc. But these knobs have 
NO holes for set screws or anything of the sort. At the repeater 
site I thought they were glued on. It was only after getting it home 
and in better light I realized they have a hefty brass insert and 
it's soldered to the rod. Strange, indeed.

Thanks for the info about the grommet. Are there some with very thin 
walls? The hole the rod passes through appears to be only a few 
thousandths of an inch larger than the rod. I'd guesstimate maybe 
.020 clearance.

I will see if I can unsolder a knob without incinerating it. I would 
like to keep the rods full length if I can, but there is enough 
length to tune my frequency even if I hacksaw through the rod below 
the knob/solder... drastic, but it has become pretty much unusable 
the way it is.

73,
Paul



Scott Zimmerman wrote:
 Paul,
 
 I have seen similar construction in cans. All of the ones I have seen have a 
 small plastic grommet insert in the hole in the top of the plunger. It's a 
 plastic insert like would be in a hole where wire passes through it. They 
 are available at Lowe's and other hardware stores.
 
 I also find it EXTREMELY strange that the tuning knob is SOLDERED to the 
 tuning rod. I guarantee this is NOT factory. There should be 2 set screws on 
 the knob. Once they are loosened, the knob should spin right off. If I were 
 to make a guess, someone has been playing around with this can(s).
 
 As I see it, you have 2 options: Fix it right - Unsolder the knob, take the 
 plunger out, clean up the threads, re-insert the grommet and reassemble 
 using a new knob if necessary.
 
 The other option is to unsolder the plunger using a torch, replace the 
 grommet in the top, clean the solder from the hole in the plunger and the 
 rod, and solder the plunger back on the rod. Alignment is not critical since 
 you can simply change the tuning to compensate for any misalignment. I had 
 done a similar procedure to a set of Wacom cans that the silver plating on 
 the plunger had gotten wore off. (how I don't know) I unsoldered the 
 plunger, cut about 1/4 off the rod and soldered it back fast. While I had 
 the cans apart, I used some silver plating compound used for plating circuit 
 boards on the plunger to re-plate them. I used LOTS of no-ox on them when I 
 reassembled to try to keep them from being damaged again. After I was done, 
 the cans tuned great and are working fine. The only thing noticeable is that 
 the tuning rods are a bit further into the can when compared side-by-side 
 with an un-modified set.
 
 Good luck,
 Scott
 
 Scott Zimmerman
 Amateur Radio Call N3XCC
 612 Barnett Rd
 Boswell, PA 15531


Re: [Repeater-Builder] DB4062 woes...

2007-10-24 Thread Paul N1BUG
Progress!

Scott, or anyone...

I got one of the knobs off. Removing them is not such a big deal as 
I thought. It turns out the brass insert in the knobs is threaded. 
They are screwed onto the rods AND soldered. Sheesh!

The hole in the top metal end plate of the plunger is indeed just a 
little bigger than the rod... not much more than .010. Photo:

http://www.n1bug.com/cavity2.jpg

If there originally was an insulated insert I suspect it was a 
special item for this application (or at least not hardware store 
variety). But if there wasn't one then I'm left with the original 
mystery of why it didn't have this noise problem until fairly recently.

So what now? I think I could solder the rod to the top of the 
plunger without dislodging the whole end plate. Is that a bad idea? 
Better ideas? Alternatively, I think I could just squeeze some .005 
PTFE sheet in that gap, but there isn't enough clearance to allow 
overlapping the ends at all. Also it might not stay put or hold up 
well with time and vibration.

I still can see no other possible source of the noise/desense in 
this cavity.

Paul N1BUG



Re: [Repeater-Builder] DB4062 woes...

2007-10-24 Thread Paul N1BUG
Thanks Ian.

I've realized my idea of soldering these two pieces together is 
horrible. The length of invar rod from the top of the cavity to its 
bottom attachment point may be critical for temperature compensation 
of the cavity! I can't believe I was proposing to do such a thing!

Looks like I need to insulate it somehow. I've been trying for hours 
to slip a piece of .005 PTFE sheet in that gap but it just won't go.

73,
Paul N1BUG



IM Ashford wrote:
 Paul,
 Excellent photos!
  
 The only reason these two pieces of metal have began touching each other 
 is that the invar plunger or the silver tuning sleeve have become bent.
  
 This could be due to some rough handling of the unitsprobably when 
 you were absent?
  
 Personally, I would drill a series of small holes around this top plate 
 to produce a larger hole,cleaning up with a small round file, giving 
 about 1/8 clearance between the plunger and the sleeve.
  
 I agree that any kind of heating would ruin the plating..
  
 If the plunger is now free of the tuning knob then perhaps you could 
 slip some heatshrink tubing into the gap and fix it with a heatgun..
  
  
 Ian
 G8PWE 
 
 - Original Message -
 *From:* Paul N1BUG mailto:[EMAIL PROTECTED]
 *To:* Repeater-Builder@yahoogroups.com
 mailto:Repeater-Builder@yahoogroups.com
 *Sent:* Wednesday, October 24, 2007 7:36 PM
 *Subject:* Re: [Repeater-Builder] DB4062 woes...
 
 Progress!
 
 Scott, or anyone...
 
 I got one of the knobs off. Removing them is not such a big deal as
 I thought. It turns out the brass insert in the knobs is threaded.
 They are screwed onto the rods AND soldered. Sheesh!
 
 The hole in the top metal end plate of the plunger is indeed just a
 little bigger than the rod... not much more than .010. Photo:
 
 http://www.n1bug.com/cavity2.jpg http://www.n1bug.com/cavity2.jpg
 
 If there originally was an insulated insert I suspect it was a
 special item for this application (or at least not hardware store
 variety). But if there wasn't one then I'm left with the original
 mystery of why it didn't have this noise problem until fairly recently.
 
 So what now? I think I could solder the rod to the top of the
 plunger without dislodging the whole end plate. Is that a bad idea?
 Better ideas? Alternatively, I think I could just squeeze some .005
 PTFE sheet in that gap, but there isn't enough clearance to allow
 overlapping the ends at all. Also it might not stay put or hold up
 well with time and vibration.
 
 I still can see no other possible source of the noise/desense in
 this cavity.
 
 Paul N1BUG
 
 


Re: [Repeater-Builder] DB4062 woes...

2007-10-24 Thread Paul N1BUG
Nate,

I appreciate the sanity check. I've been known to overlook things 
like that and make some fine blunders!

The gouges you refer to appear to be tool marks of some sort. What 
you can't tell from the photo is it looks like they were made BEFORE 
it was silver plated, so I'm assuming some tooling they used during 
manufacture. They are not as deep as they appear in the photo.

Yup, I've checked the harness and connectors, etc. Yup, it does 
misbehave off site when hooked to other radio(s). Here's a possible 
clue I forgot to mention. The passband loss, SWR, and even the 
notches appear to be quite stable when I tap on it (using test 
equipment of course). However if tapped with transmit RF present, 
noise on the receiver is very bad.

Two of the six cavities misbehave. The other four seem OK... for now...

I hate to chop on these at all! But...

Paul N1BUG


Nate Duehr wrote:
 Paul N1BUG wrote:
 
 I still can see no other possible source of the noise/desense in 
 this cavity.
 
 Just a sanity checking question...
 
 You were able to get the cavity to misbehave OFF the site and hooked to 
 completely different interconnect cables and a different radio, right???
 
 You've also carefully checked the input connectors and loops for being 
 loose (center pin falling out, etc...)?
 
 Just asking if you've made sure you're chasing the right problem. 
 Anything that could have physically moved when you were even lightly 
 tapping the cans is suspect until the can was proven for sure to exhibit 
 the problem and the connectors were carefully checked, right?
 
 Just checking... before you chop on those any further...
 
 In the first photo, what were the big gouges in the plate from?  Those 
 didn't look real good... but didn't seem to be sticking out off the 
 edges at all.  Any thoughts as to how those got there?
 
 Nate WY0X


Re: [Repeater-Builder] Re: DB4062 duplexer disassembly

2007-10-19 Thread Paul N1BUG
Ralph Mowery wrote:
 It may not be glue but a form of locktite.  If you
 heat the parts the locktite will usually let loose.

OK, thanks. I tried heat but next time I will try a bit more. I've 
been preoccupied with another repeater issue this week.

 About 30 years ago we had a Phelps Dodge 6 cavity set
 that would give the same simptoms .  Sent it back and
 it came back the same way.  We opened up one of the
 cavities and found about a teaspoon of solder dropings
 in the cavity.

A couple years ago I bought a DB4002 pass cavity and noticed it 
rattled when I picked it up to move it around. It worked fine, but 
being curious I opened it up. I found what I would guess to be a 
tablespoon of solder droppings in the bottom. It was interesting. 
Apparently loose metal laying at the bottom of a cavity doesn't 
adversely affect its operation, so long as it is operated in an 
upright position.

73,
Paul N1BUG


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