Re: [Repeater-Builder] Decibel dipole array sweeps

2009-03-22 Thread Paul N1BUG
n...@no6b.com wrote:
 At 3/22/2009 11:32, you wrote:
 
 The document can be found here:

 http://www.broadsci.com/Antenna Sweeps r1.pdf
 
 I get a The file is damaged  could not be repaired error.

And I get a 404 Page not found error.

Paul


Re: [Repeater-Builder] Re: LMR-400 and Belden 9914 DuoBond

2009-03-21 Thread Paul N1BUG
Thanks Mark and Mike!

The great news is there is a tremendous amount of good information 
at the repeater-builder site. The less-great news is I'm an idiot 
and can't always find what I'm looking for. ;-)

I appreciate the help finding this stuff.

Paul N1BUG


Mike Morris WA6ILQ wrote:
 The word wrap broke his link.  Try this:
 http://www.repeater-builder.com/antenna/recommended-coax-and-connectors-for-iden.pdf
 http://www.repeater-builder.com/antenna/andrew-braid-over-foil-imd.pdf
 http://www.repeater-builder.com/rbtip/double-shielded-coax.html
 
 The arrows (upper case comma and period) on either
 side of a link prevents the broken links if the program
 that you are using to read your mail follows the rules
 contained in RFC1738 (the spec that defines what is
 and is not a URL).
 
 Mike WA6ILQ
 
 
 At 08:49 PM 03/20/09, you wrote:
 Paul,

 The one you are looking for is:
 http://www.repeater-builder.com/antenna/recommended-coax-and-connectors-for-
 iden.pdf

 Others for reference are:
 http://www.repeater-builder.com/antenna/andrew-braid-over-foil-imd.pdf
 http://www.repeater-builder.com/rbtip/double-shielded-coax.html

 73,
 Mark - N9WYS

 -Original Message-
 From: Repeater-Builder@yahoogroups.com On Behalf Of Paul N1BUG

 Joe wrote:
 There is a Motorola letter that warns about the problems of
 braid-over-foil coax. You can find it on the repeater Builders site.
 I just tried looking and searching for it on the Repeater Builder
 site and came up empty. If it's there could someone point me to it
 please? I would VERY much like to see it before Monday, for reasons
 I won't go into right now...

 I did find something on the subject by Andrew but since they make
 Heliax that likely won't help my case.

 Paul N1BUG



 



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Re: [Repeater-Builder] Re: LMR-400 and Belden 9914 DuoBond

2009-03-20 Thread Paul N1BUG
Joe wrote:
 There is a Motorola letter that warns about the problems of 
 braid-over-foil coax. You can find it on the repeater Builders site.

I just tried looking and searching for it on the Repeater Builder 
site and came up empty. If it's there could someone point me to it 
please? I would VERY much like to see it before Monday, for reasons 
I won't go into right now...

I did find something on the subject by Andrew but since they make 
Heliax that likely won't help my case.

Paul N1BUG






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Re: [Repeater-Builder] Re: Quieting duplex noise from a tower

2009-03-18 Thread Paul N1BUG
 Aircraft handhelds are AM in the 120MHz region.   Some handheld
 scanners do aircraft AM just fine.

Ah! Somehow that hadn't occurred to me. The president of our club is 
a pilot and has one.

I guess there are no weak, constant signals in the aircraft band (?) 
but maybe it's not necessary. I will try climbing the tower with it 
and see if it does anything when I move or vibrate guy wires and 
other hardware with the repeater transmitter on of course. It's 
possible the aircraft handheld will just be desensed by 2 meter RF 
and unable to hear the noise (?) but it will be interesting to see 
what happens.

Paul N1BUG


Re: [Repeater-Builder] Re: Quieting duplex noise from a tower

2009-03-13 Thread Paul N1BUG
 Yeah, I was going to suggest a simplified version of what you're talking
 about - climb the tower with a little AM transistor radio tuned to a weak
 station, key the transmitter on and off, and see if you can find a noise
 hot spot or anything that when moved or vibrated causes the noise level to
 increase.  However, I haven't tried this using VHF excitation, but I've used
 the same technique to find all kinds of other broadband noise sources.  The
 local power company uses an AM receiver operating in the VHF range (I think
 I was told it was around 110 MHz) to locate bad/arcing insulators, fuses,
 etc. on primary lines.

Thanks Jeff. I will try that, and also inducing vibration in the 
tower structure(s) by wrapping it with something as soon as I can. 
Maybe I will get lucky and find something.

If I don't find any specific problem areas, I'm leaning strongly 
toward trying Phillystran guys when I can come up with the $$$ to do it.

I appreciate the input from everyone on this problem.

Paul N1BUG


[Repeater-Builder] Quieting duplex noise from a tower

2009-03-12 Thread Paul N1BUG
OK guys... I thought I could figure this out on  my own, but I was 
wrong. I could use some wisdom from the group! I have been chasing a 
stubborn case of duplex noise for a long time without success.

The 2 meter repeater will run clean all day at 100 watts (or any 
lower power level) into a quality RF load placed on the antenna port 
of the duplexer. It will run clean all day with the same load placed 
at the antenna end of the feedline.

With the antenna connected it will SOMETIMES run clean. At other 
times we get the crackling and popping of duplex noise. And at 
times we get increased noise floor (I can see it on the receiver 
limiter current but it has no specific sound, it's just like the 
normal receiver noise floor came up 20 to 30 dB!) None of this 
happens when it is run into the RF load. It is only when running 
into the antenna, and then only sometimes. The steady high noise 
floor, when present, happens only when my transmitter is up. It 
happens even if no other transmitters on the hill are up. It will 
occasionally go for days or even weeks without a glitch, then be 
essentially unusable for hours or days.

The crackling does seem to be worse in windy weather. The steady 
noise does not seem to be better or worse in any kind of weather, 
but occurs completely at random as far as I can tell.

Three different antennas (all DB or Sinclair, two of them NEW) have 
been tried with no significant change. The feedline (Andrew 
LDF5-50A) has been swapped out once with no change.

I think that leaves the tower or other nearby metal structures as 
the prime suspects.

The tower is 100 feet of Rohn 25G guyed with 3/16 EHS. I have tried 
more than once to bond the sections of tower with straps across 
the leg joints, and similarly where guys attach to the tower and/or 
turnbuckles etc. at ground level. These efforts did not help and 
seemed to actually make matters worse. By the way, the guy ends use 
Big Grips, not clamps. Was that a mistake for a repeater tower?

I am looking for advice. If anyone has solved noise problems in a 
similar tower, I would very much like to know specifically what 
materials you used and how you installed them that worked for you!

I do have another newly erected 100 foot tower close by. It could be 
part of the problem. However, I was having this problem long before 
that tower went up so I'm still pointing fingers at my own stuff.

A 440 repeater on the same tower does not have any problems. Neither 
repeater seems to be affected by the other's transmitter. It is only 
the 2 meter repeater killing itself.

Both my tower structure and the new adjacent tower structure are 
hot with RF from my 2 meter transmitter, as evidenced by horrible 
noise when something like a screwdriver shaft is lightly rubbed 
against the towers or guys. I do not find any other metal structures 
in the vicinity that react that way.

There is NO loose hardware in my system. I've been over it time and 
time again. There is NO visible rust anywhere.

Any suggestions before I pull the rest of my rapidly thinning hair out?

Here's one for ya... this problem first reared it ugly head right 
after I put up the tower. For years prior to that I had run the 
antenna on a rusty metal mast with loose fitting joints without ever 
a hint of trouble!!!

Paul N1BUG
147.105 and 444.950


Re: [Repeater-Builder] Quieting duplex noise from a tower

2009-03-12 Thread Paul N1BUG
Thanks Chuck. What would you consider nearby? There is one 
fiberglass antenna on a tower 60 feet away. It was new when it went 
up 2 years ago, but my problem existed before that tower/antenna 
went up.

Aside from that the nearest other fiberglass antenna (or antenna of 
any kind) is 250 feet away.

Paul

Chuck Kelsey wrote:
 Suspect any other nearby fiberglass antenna in your search.
 
 Chuck
 WB2EDV


Re: [Repeater-Builder] Quieting duplex noise from a tower

2009-03-12 Thread Paul N1BUG
Great questions, Jeff. Thanks! Answers below...

 Have you looked at the
 transmitter output with a spectrum analyzer during the occasions when you
 have desense to see if it's getting sloppy?

No. I wanted to but I'm very isolated up here and do not have access 
to one.

 Have you tried other transmitters and/or amplifiers?

Several PAs have been tried. Solid state and tube, GE and Motorola. 
No change with any of them. There is very little change in desense 
when I vary the power level unless I drop the power very low, like 
less than a watt. Then it goes away like somebody threw a switch.

The exciter has not been swapped out for a different type. However I 
have tried 4 of the same type exciter (PLL variety Mastr II), no change.

Another thing I tried was essentially a homebrew Z match between 
the PA and duplexer, no change.

 Do you have Polyphasers or anything other than coax between the duplexer and
 the antenna?

I know I should have them, but I don't.

 Have you tested with the transmitter off?

Yes, many, many times. It never happens with the transmitter off. 
I'm very confident about that.

 Are you using a preamp?  If so, what do you have ahead of it for filtering,
 and/or have you tested without the preamp?

Yes I use a preamp.
DB4062 duplexer and two DB4002B 11 pass cavities, pass cavity loops 
set for 1 dB insertion loss each cavity. I tried tightening it up to 
3 dB per cavity, no help there.
The problem is still there without the preamp.

 Have you tried an antenna installed at a different height on the tower than
 the current antenna to see if anything changes?

Yes, and it does change but does not go away. If I take the antenna 
off the tower and put it 20 to 30 feet away from the tower, the 
problem is drastically reduced but not completely gone.

I can't quantify changes with absolute numbers... only 
generalizations... since the problem is intermittent and varies 
greatly even when I'm not changing anything.

 Do you have ground kits on the feedline going up the tower, and if so, are
 they properly attached/bonded, particularly avoiding any dissimilar metal
 contact?

Another thing I should have but don't.

 Big Grips (usucally called preforms) are generally OK, many a tower much
 bigger than a 25G uses them.  They need to be properly protected to avoid
 coming un-twisted due to ice sliding down the guy wire.  Pull-out strength,
 if installed properly, is as good as conventional mechanical clamps.

Preforms, right. I was wondering about the integrity of RF contact 
between the preform and the EHS wire since the preforms are coated 
with whatever that stuff is on the inside.

 To help determine if you have a mechanical problem that is being manifested
 as noise when excited by the high RF field of the transmitter, try rapping
 on the tower at the base and at the guy anchors with something (like a
 crescent wrench).  The goal isn't to shake the tower, but instead to
 induce a significant mechanical vibration.  See if the noise increases
 (either audibily or visibly on the spectrum analyzer) with the vibration,
 and dampens out as the vibration decays.

I missed that test! I have tried shaking the tower, which seems to 
have no consistent affect. I will try inducing vibration by rapping 
it with a wrench.

 What else is nearby?  Buildings, utility lines, etc.?

A couple small wood buildings, including my own. Mine was the only 
one there when this problem started. I have been over my internal 
wiring and every piece of metal under my control, no suspected items 
found. There is a 13.2 kV rural distribution power line and phone 
line running past the site about 70 feet from my tower, plus power 
drops to my building and another nearby. My antenna was closer to 
the utility lines when it was on the mast and was not having problems.

 If the antenna was top-mounted on the rusty mast, but is now side-mounted on
 the new tower, that could explain a lot of the difference.  The top-mounted
 antenna will couple much less energy to the supporting structure than would
 a side-mounted antenna.

Good point. I have tried top and side mounting on the tower. Top 
mounting helps, but not nearly enough.

Paul


Re: [Repeater-Builder] Quieting duplex noise from a tower

2009-03-12 Thread Paul N1BUG
 Have you tried putting one or more pass cavities on the transmitter?  It's
 more of a longshot, but if there's something strong coming back down your
 feedline it could be getting to your PA resulting in intermod.  The problem
 would come and go with the strong signal obviously, and only when your Tx
 was keyed.

I have tried putting one of the 11 pass cavities on the 
transmitter. No change. There is a fairly low traffic APRS 
digipeater (144.39) on a tower 250 feet away but my noise problem 
does not come in packet-length bursts. It was also down for a while 
and I still had the problem. The only other VHF transmitter is 158.x 
on the tower that is only 60 feet away. However I have never yet 
found that transmitter to be up when my problem was occurring. It 
sees VERY little use. The only other sources of RF are cell towers 
several hundred feet away.

 Yeah, they're coated with that semi-clear plasticy stuff usually.  I
 wouldn't consider that to be a high risk factor, but hard to say.  How
 close is the nearest guy wire attachment point on the tower to your antenna?

Close, just a couple feet below the antenna at the present time. In 
general, moving the antenna closer to a set of guys does seem to 
make the problem worse.

If I could somehow get to a point where I believe it's the guys, I 
would seriously consider replacing them with Phillystran, leaving a 
few feet of EHS at the anchor end.

 Is your antenna currently side-mounted or top-mounted?  If side-mounted, at
 what height?

Half and half at the moment, actually... the 20 foot stick is 
mounted on side arms at the 90 foot level of a 100 foot tower. 
Moving it to top mount does seem to decrease the desense by some 5 
to 10 dB (hard to quantify due to variability) but I still have 20 
to 30+ dB desense at times.

When side mounted, spacing from the tower also makes some difference 
(wider spacing = less desense) but again not enough to be truly helpful.

 What kind of mounting brackets/clamps for the antenna?

Sinclair heavy galvanized mounting clamps on the antenna, side 
support arms are heavy galvanized angle stock. Galvanized U bolts to 
tower legs. Other mounting arrangements have been tried, including 
the use of insulating material for side arms. Some change (less 
desense with the insulated mount) but still not enough to be really 
helpful.

 What else is on the tower?

The only things on the tower are my 147.105 and 444.950 antennas. I 
tried completely removing the 440 antenna and feedline from the 
tower, but nothing changed.

 How are the feedlines attached to the tower?

They are both LDF5-50A up the inside of the tower (that was fun), 
attached by many heavy duty nylon cable ties.

 Does the noise get any better or worse when it's raining out?

There *seems* to be some tendency toward the noise being worse 
during the first hour or so of a rain or snow event. But it is not 
always so. The noise is sometimes there when it is raining, but not 
always. It sometimes there when it is dry, but not always.

 How are the guy wires attached to the tower (looped around a leg, with or
 without thimbles, torque triangle/arms, etc.)?

The preforms are looped around a leg and through the Z braces of the 
tower. No thimbles at that end, there are some where the guys attach 
to the turnbuckles.

 I'm guessing not, but is the tower lit?

It is not.

 When you changed out antennas and heliax, I presume you replaced any topside
 jumpers as well?

Topside jumper and the jumper between duplexer and feedline were 
replaced.

 Where is your equipment with respect to the tower (i.e. how close to the
 base)?

About 30 feet away.

 And how well-shielded is the equipment (enclosed metal cabinet
 hopefully), and are you taking the usual precautions as far as cabling into,
 and within, the cabinet to keep RF out?  

Hmm. The cabinet (rack) is not completely enclosed. Each piece of 
equipment is in a shielded enclosure. There are feedthrough 
capacitors and chokes/beads on every non-RF lead entry point to a 
piece of equipment. However, the 13.6V interconnecting cables and 
117VAC power cords are not shielded. They do have the filtering 
wherever they enter equipment.

Paul



Re: [Repeater-Builder] Re: Quieting duplex noise from a tower

2009-03-12 Thread Paul N1BUG
Hi Randy,

I remember working you on 2 meters.

That is very interesting. I tried bonding all the joints. If 
anything it actually seemed to make things worse!? I have been 
seriously thinking about Phillystran. It's a big expense not knowing 
for sure where the problem lies, but the only way to find out may be 
to try it and see!

Paul


wb8art wrote:
 Hello Paul,  Worked you a few times many moons ago.  I would
 agree with Jeff with tapping and slightly causing movement with
 the repeater up with a weak signal. I have before experiened both
 an antenna (stationmaster) with internal broken joint which
 caused severe noise and desense but also dependent on movement in
 the structure.  Also have seen with a 100ft. guyed 3/36 town like
 yours having the same issue.  I tried grounding bonding all
 joints on guys to tower and between tower sections to no avail.
 Also tried isolating the preforms from tower and bottom supports
 with no change.  I decided that the 3/16 stranded was the
 generation source.  We changed the guys to Phillystran and never
 had another issue.


Re: [Repeater-Builder] Quieting duplex noise from a tower

2009-03-12 Thread Paul N1BUG
 Also, I'll ask the dreaded question... You are not using any foil/braid coax 
 (LMR-400, 9913, etc.) for any jumpers are you? 

Nope, won't allow the stuff near my repeaters! grin

LDF5-50A runs up the tower, RG-214 mil spec double silver shield for 
all jumpers.

Paul


Re: [Repeater-Builder] Quieting duplex noise from a tower

2009-03-12 Thread Paul N1BUG
 What type of power supply is in your system? Do you have a back up
 battery? If so what type of charger is on it?  Any other repeater
 systems in close proximity?

There is a backup battery which is float charged from the 13.8V DC 
power supply. Presently the supply on duty is a homebrew beast of a 
linear supply (no switchers). I have tried Astron supplies in place 
of that, no changes noted.

There is one public safety repeater, transmit 158.x on a tower 60 
feet away. It was not there when my problem started, nor have I ever 
found their repeater to be in use when my problem is occurring. 
Actually I'm hard pressed to find that repeater in use, period.

Paul


Re: [Repeater-Builder] OT DTV

2009-02-20 Thread Paul N1BUG
Yup. Woefully inaccurate (too optimistic) for my location too, but 
after zooming all the way in I am impressed with their terrain data. :-)


Chuck Kelsey wrote:
 
 I just checked this against my location and the results were woefully 
 inaccurate.
  
 Chuck
 WB2EDV

 http://www.fcc.gov/mb/engineering/maps/


Re: [Repeater-Builder] 900 MHz WISP on repeater tower?

2009-01-22 Thread Paul N1BUG
Kevin Custer wrote:
 Ethernet cabling should be of the shielded type and bonded at one end to 
 earth.
 If they are putting up a 900 MHz access point, will it be sectorized?
 If yes, how many sectors (how many transmitters)?
 What frequencies and bandwidths on 900 (20 MHz) (10 MHz) (5 MHz) ?
 How is the input bandwidth being delivered?  Fiber, DSL, wireless link 
 on another band (2.4 GHz) (5.3 GHz) (5.8 GHz)?
 What kind of antenna system...   3 -  120 degree sectors, 1 - omni?
 What kind of equipment  (Alveron) (Motorola) (home-made) (don't laugh, I 
 build my own)
 
 Answering the above will give me an idea of what you can expect.

Thanks Kevin, that gives me some questions to ask them! I do know 
the input bandwidth would be via 5.8 GHz wireless link and they 
would be using Motorola Canopy equipment. I will ask about the rest...

I failed to mention I have reason to expect they will be putting 
equipment in the immediate vicinity of my repeaters one way or 
another... either on my tower or on an adjacent tower.

Paul




[Repeater-Builder] Re: 900 MHz WISP on repeater tower?

2009-01-22 Thread Paul N1BUG
Thanks to everyone for the input on this. It's appreciated. Now I 
have a better idea what I should be asking them. As I noted in a 
response to Kevin, they're probably going to end up either on my 
tower (where I might have some control) or on a tower 50 feet away 
(where I have zero control).

Paul N1BUG


[Repeater-Builder] 900 MHz WISP on repeater tower?

2009-01-21 Thread Paul N1BUG
I could use a little help here. I have a repeater tower with 2 meter 
and 440 repeater on it. I have been contacted by a wireless internet 
service provider about putting some 900 MHz stuff on my tower. The 
deal they are offering is attractive but I'm wondering if there 
would be interference issues between their stuff and my repeaters. 
I'm going to be setting up a meeting to discuss technical aspects of 
the proposed system, but I have no experience or knowledge in this 
area and am not sure what questions I should be asking them. Any 
suggestions or advice?

Thanks!

Paul N1BUG


Re: [Repeater-Builder] DTV ch 2 vs 6m

2009-01-16 Thread Paul N1BUG
Thanks everyone for the comments on this topic. I will report back 
later and let you all know how DTV 02 and 6m get along.

Paul N1BUG


Re: [Repeater-Builder] OT: digital TV channels

2009-01-10 Thread Paul N1BUG
Buddy Case wrote:
 It is my understanding there will not be any channels between 2 thru 6  
 anymore. The govt proposes to auction these frequencies. Checking the 
 list on www.nab.org http://www.nab.org shows no stations below ch 7. 
 Buddy KS4QA

I only wish it were so. If you are referring to:

http://www.nab.org/AM/ASPCode/DTVStations/DTVStations.asp

you need to look more closely. It shows at least one station 
currently broadcasting DTV on each of the VHF low 2 thru 6 channels. 
After transition, some stations currently broadcasting digital on 
temporary UHF or VHF high assignments will move to the VHF low 
channels. That is what is happening in my area. WLBZ, now 
broadcasting analog on ch 2 and digital on ch 25, will switch its 
digital transmission to ch 2 after transition. It is my 
understanding the original plan was to completely free up ch 2-6, 
but the FCC changed its mind and will allow some stations to remain 
on those channels.

Paul



Re: [Repeater-Builder] DTV ch 2 vs 6m

2009-01-10 Thread Paul N1BUG
That's what I'm afraid of. It's already nearly impossible to do 
anything on 6m around here without problems with ch 2 analog. Once 
they go digital on ch 2 I'm expecting even more issues. But I guess 
time will tell...

Paul


MCH wrote:
 If it's like any other digital transmitters, more.
 
 Joe M.
 
 Paul N1BUG wrote:
 I think this is on topic for the list since it could affect some 6 
 meter repeater owners.

 After transition I will have a local channel broadcasting DTV on 
 their low VHF channel 2 assignment. I'm curious... does anyone know 
 whether DTV will be more (or less) susceptible to interference from 
 ham radio transmissions than analog TV?

 Thanks  73,
 Paul N1BUG

 



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[Repeater-Builder] DTV ch 2 vs 6m

2009-01-09 Thread Paul N1BUG
I think this is on topic for the list since it could affect some 6 
meter repeater owners.

After transition I will have a local channel broadcasting DTV on 
their low VHF channel 2 assignment. I'm curious... does anyone know 
whether DTV will be more (or less) susceptible to interference from 
ham radio transmissions than analog TV?

Thanks  73,
Paul N1BUG


Re: [Repeater-Builder] OT- Digital TV converter box issues

2009-01-08 Thread Paul N1BUG
I TRY not to respond to OT posts, but boy am I fed up with DTV!

I could get all the high power analog stations in my market 
snow-free with a small rooftop antenna. No go with DTV so I've been 
incrementally upgrading. I now have a very large antenna residing at 
70 feet on one of my towers. Now I can get SOME of the digital 
signals. I'm going to try a mast mounted amplifier as soon as I'm 
able to climb again (currently recovering from surgery). I've 
already tried several TVs with ATSC tuners and converter boxes. 
There is some variation, but none of them can get all the digital 
signals that theoretically should be available to me.

According to the FCC and other resources, I should be getting all of 
the high power DTV stations. I have talked to engineers at two of 
the stations I'm having trouble getting. They both said more than 
likely I'm getting a too high bit error rate due to signal multipath 
with all the hills around here. They said it is proving to be an 
issue for some viewers, and suggested I try VERY large directional 
antennas and experiment with antenna bearings, but admitted I'd 
probably need several antennas, one for each DTV station I'm not yet 
getting. Aarrgh! But of course many DTV's and converter boxes can 
only add channels by auto search; there's no provision for adding 
channels manually. That pretty much rules out switching between 
multiple antennas, unless I got the timing just right while the TV 
was performing its channel search. I could combine several antennas, 
but then I'd probably have the high BER due to signal reflections 
again. Grrr!

Oh, and some of the stations that were/are broadcasting analog on 
VHF now have temporary UHF DTV assignments (higher power than their 
analog VHF). Next month they will be switching digital broadcasts to 
their old VHF channel assignments. This will probably change what 
I'm able to get and not get yet again... this time in the middle of 
a Maine winter. Grrr! Thanks FCC, or whoever is to blame for this 
bit of idiocy.

I will admit when it works, picture and sound quality is fantastic 
with DTV. Being able to get free OTA HDTV is nice too.

Paul


Re: [Repeater-Builder] Desense has me pulling my hair out! (Was DB4060 Duplexer Cables

2008-10-09 Thread Paul N1BUG
Mike,

OK, that makes sense re the 004/005 markings.

And OK on the knobs. That really messed with me at first. I thought 
they were glued or something. It was only when I tried heating one 
to see if the glue would soften that I found out it was solder!

I didn't have any trouble with the top of the inner tube catching on 
the finger stock when I put them back in, but it was a real close 
fit getting them in without that happening. On each cavity there 
were, as I recall, two or three fingers that were sprung inward a 
little more than the others, possibly having to do with the ends of 
the two coil springs putting extra pressure on them. Those were the 
ones I had to watch closely.

As long as it hasn't compromised the solder bond of the finger stock 
in some way, I'm not sure the worn copper plating will do much harm. 
Of course if the copper plate between the finger stock solder and 
the inside of the fixed inner tube has deteriorated in any way 
(which you can't possibly determine by looking), then that would be 
a serious issue. My guess is it's probably OK. I would just clean 
them up as best I could and try it.

If you can't find someone who knows where the 004 and 005 loops go, 
I would try an experiment. I would put both 004 on one side of the 
duplexer, both 005 on the other side. I would then tune it up for 
high pass on the 004 side (low on the 005) and make a note of the 
performance measurements (notch depth, insertion loss, VSWR or 
return loss - measure all parameters on both low and high pass sides 
of course). Then I would retune it so the 004 side was low pass (and 
005 side high pass) and measure the performance again. If there was 
any difference, I'd go with the configuration that produced the 
better numbers. If you try this, I would be interested in what you 
find out.

Having said all that, it's also possible the loops were intended to 
go the way you found them... one 004 and one 005 on each side. That 
wouldn't be my first guess, but it's possible. It might have 
something to do with making the impedances look a little nicer or 
some such...

Paul N1BUG


Mike Besemer (WM4B) wrote:
 Paul,
 
 I just noticed that what I wrote here was backwards... the 004s had the
 strap all the way around and the 005s had the wire extension.
 
 If I figure out what goes where, I'll let you know.
 
 Did you have trouble with the top of the inner loop catching on the
 fingerstock and tweaking it a bit?  I bent a couple of mine, but it tweaked
 back into place okay.
 
 Mike
 WM4B


Re: [Repeater-Builder] Desense has me pulling my hair out! (Was DB4060 Duplexer Cables

2008-10-08 Thread Paul N1BUG
Mike,

Thanks for this information. I will make a note of this. The DB4060 
and 4062 duplexers I've seen had identical loops (all strap) 
throughout. Apparently some were different for whatever reason. 
Here's another interesting bit... mine all had 004 penciled on them 
but they were built like your 005's... strap all the way around the 
loop.

Were your knobs also soldered on? Fun, aren't they...

Good luck with the cleaning. Hopefully it will help!

73,
Paul N1BUG



Mike Besemer (WM4B) wrote:
 Paul,
 
  
 
 I got the knobs off two of them and got them totally pulled apart.  Both 
 of them have a lot of lubricant on the inner tubes… looks like somebody 
 may have lubed the threads with 3-in-1 oil or something and it ran 
 inside.  The inside of the outer tube on one of them has some white 
 ‘stuff’ growing in there… have not examined it yet.
 
  
 
 The most interesting thing I noticed is that the notch filters are 
 different.  Two of them have the number 004 penciled on the bottom of 
 the enclosure and the other two are marked 005.  The ones marked 005 are 
 copper strip all the way around the loop.  On the ones marked 004, the 
 strip stops an inch or so from the notch capacitor and has a wire 
 connecting the cap to the strap.  The way they were arranged in my setup 
 was mixed… a 004 and a 005 on the TX and the same on the RX.  I assume 
 that was part of the problem.  The question is… which goes where?   I 
 guess trial and error might solve the problem.





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Re: [Repeater-Builder] Desense has me pulling my hair out! (Was DB4060 Duplexer Cables

2008-10-07 Thread Paul N1BUG
Mike Besemer (WM4B) wrote:
 I have a strange feeling that it’s arching around the fingerstock.  The 
 inner tuning tubes showed definite signs of wear, but I THOUGHT the 
 fingerstock was making good contact.  Is there any ‘approved’ conductive 
 lubricant for that area?

Your problem sounds a lot like the trouble I was having with my 
DB4062 (the 6 cavity version of the 4060). I would get it tuned and 
think all was well, only to have major desense the next day. It 
nearly drove me nuts!

What happens desense-wise if you tap lightly on the big tuning knobs 
while the transmitter is running?

Do the cans make a nice scraping sound when you turn the knobs 
during tune up?

Mine had the moving part of the center conductor and the finger 
stock coated with some kind of lubricant, which had partially dried 
up and was interfering with contact. Check the coil springs around 
the finger stock to make sure they are applying adequate pressure 
and are not stretched out. I also recommend you check and clean 
EVERY metal to metal mating surface, including where the box 
containing the coupling loop bolts to the cavity top. I wrote up 
something (incomplete) on my restoration project, which can be found 
here:

http://www.repeater.n1bug.com/duplexerrefurb.html

I think Mike Morris was going to put this on the repeater-builder 
site, but I don't see it there yet or I'd have given that link 
instead. (Mike Morris: I can supply a version of this minus the 
DHTML menu etc. if you want it)

Almost one year since the restoration now and all's well...

73,
Paul N1BUG





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Re: [Repeater-Builder] Desense has me pulling my hair out! (Was DB4060 Duplexer Cables

2008-10-07 Thread Paul N1BUG
Mike,

 I can hear the fingerstock scraping against the inner tube... not a BAD
 scraping... just what sounds like good metal-to-metal contact.

That is normal. The reason I asked is mine had stopped making that 
noise. It was almost completely silent when I rotated the knobs. 
That was one of the major things that led me to conclude something 
was really wrong inside. I knew silence when being tuned wasn't 
normal for those cans. After being refurbished it is back to making 
a healthy scraping sound.

 I was also thinking about cleaning the mating surfaces on the top... just
 need to get the gumption to do it.  I'm getting tired of having my butt
 kicked!

I know that feeling! I cleaned *every* mating surface while I had 
them apart, corrected some manufacturing sloppiness, and made a 
minor modification (which, I'm sure, was totally unnecessary, but I 
wasn't leaving any stone unturned).

Good luck!

73,
Paul N1BUG


Re: [Repeater-Builder] RE: DB4060 Duplexer Cables

2008-10-06 Thread Paul N1BUG
Mike Besemer (WM4B) wrote:
 And as a follow up to my first question, as I understand it… there 
 should be no problem with swapping the TX and RX cans (and retuning 
 them), correct? 

That's correct for the DB4060 since the cans, coupling loops and 
notch capacitors are all the same.

But it's not true for all cavities/duplexers. Some are designed to 
have the notch on one side of the pass only, where a specific can is 
either high pass or low pass but not the other. Actually even then 
it's more a matter of the coupling loops and/or notch tuning parts 
being different, not the actual cans themselves.

I can't help with the cable length question. When I had my DB4062 (6 
can version) apart I marked the cables. BUT, looking at them I 
thought they were all the same length. I didn't attempt to measure 
them since I was afraid straightening them to do that would put 
undue strain on them.

Paul N1BUG





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Re: [Repeater-Builder] PLL UHF EXCITER

2008-09-28 Thread Paul N1BUG
kb4ptj wrote:
 HI I WENT TO LBI 30200 AND LBI31209 THIS IS FOR THE EXCITER THAT I 
 HAVE THE TUNE UP FOR I NEED THE PLL UHF 406-470 IF YOU CAN HELP ME 
 WITH THIS I NEED THE TUNEING STEPS FOR PLL GE EXCITER 

There may be confusion as to what you really want. There is a UHF 
*FM* MASTR II exciter, but it is *NOT* PLL (it's the VHF FM that is 
PLL). The part number for your exciter would help clear things up... 
but try this one, for the UHF FM (non-PLL) exciter and see if it is 
what you want...

http://repeater-builder.com/ge/lbi-library/lbi-31543.pdf

If that is the exciter you have, the following LBI is also relevant...

http://repeater-builder.com/ge/lbi-library/lbi-31209g.pdf

Paul N1BUG


Re: [Repeater-Builder] db 4060 high band

2008-09-08 Thread Paul N1BUG
Since you are not seeing a doubling of the notch depth with the two 
cavities in line, I suspect the cable length is incorrect as Eric 
pointed out.

You also mention the tuning caps seems a little flaky. They 
shouldn't. It may be that they have been lightning damaged, since 
that is a known issue with these cavities. Or it may be something 
else. Some of my notch caps were very flaky (on a DB4062, which is 
the 6 cavity version of the 4060). Disassembly and thorough cleaning 
cured the problem. There was gunk interfering with contact between 
the finger stock and the tuning plunger. I also disassembled all the 
coupling loop assemblies and cleaned all mating surfaces. The 
duplexer is working perfectly now, with the caps being very smooth 
and stable. I am also getting deeper notches than I had before.

Paul N1BUG



Joel Hall wrote:
 Hope some of you guys that have some experince with db 4060 duplexer,the 
 pass is fine but the notch is the problem I can see the notch at around 
 35db on my ifr 1600s per each can but when i combine them together about 
 50db is the best i can get I have new cables made 1/4 wave long , the 
 tuning caps seem a little flakey may have had been hit with a lightning 
 surge.
 I have not taken them apart yet so any thoughts?
  
 Thanks kj4si


Re: [Repeater-Builder] Build your own

2008-08-18 Thread Paul N1BUG
Dave Gomberg wrote:
 I have long considered building my own 2m repeater out of 2 Icom 2100 or 
 2200 back to back thru a repeater controller, using a good duplexer and 
 a Comet or Hustler antenna.

My comments are not meant to discourage you but I once started 
out thinking along similar lines and it didn't take long for me to 
find out why it's not a great idea.

Good luck. The receiver is broader than a barn door and I have no 
doubt the transmitter has higher noise surrounding the carrier than 
a good GE or Motorola crystal controlled radio. With the ham grade 
radios you will be far more likely to have desense problems and will 
likely need a larger, more expensive duplexer to have any hope of 
cleaning it up.

 1.  Nobody seems to like the Comet or Hustler antennas.   Why?   I have 
 no ice here, lots of wind tho.

I once wasted a month trying to make a brand new Hustler G6-144B run 
noise free in duplex service. Every time the wind blew I had loud 
crackling noise on my repeater. This may have been a problem 
specific to that individual antenna, since I know some people do use 
them successfully on repeaters. But it was so aggravating I never 
again tried using a ham grade antenna in repeater service.

 2.  Why is a 50w 2m transceiver, derated to 25w and driving a power amp 
 a bad choice?  Or is it OK?

It might be OK if you put a fan on the heat sink. Most radios of 
this type will get far too hot even running at half power. Remember 
the duty cycle of a repeater transmitter is much higher than a user 
radio. Heat may not be the only issue. Some of the internal 
components may just be too marginal to handle high duty cycle service.

 3.  Any suggestions on how to keep the duplexer cavities affordable?

Nope.

 4.  Which repeater controller?  Or is that a religious question?

Decide what features you want, then look to see which controllers 
offer what you want. Once you narrow it down to ones that meet your 
needs, you can decide based on price and user satisfaction (ask 
owners of those models how they like them).

 Anything else I should be wary of?

As has already been mentioned, no foil/braid coax cables, and forget 
the single braided shield types too. You really want solid copper 
shield heliax, or at least mil spec RG-214 (double silver shield) if 
you don't want noise problems on your repeater.

73,
Paul N1BUG


Re: [Repeater-Builder] db products 4060

2008-08-12 Thread Paul N1BUG
I have a DB-4062, which is the 6 cavity version of the 4060. It was 
old when placed in service in 1997 but worked OK. Over the years it 
just slowly deteriorated until it became essentially unusable. 
Finally I took the thing apart to investigate, and was able to 
restore it to excellent function. Rather than typing up a lot of 
details, let me refer you to something I wrote about this a while 
back.

http://repeater.n1bug.com/duplexerrefurb.html

73,
Paul N1BUG


Aaron Sloan wrote:
 Hello gang,
 
 I am wondering what the opinion is of the decibel products db4060 
 duplexers for 2m service.  We have a set that are nearing 30yrs old and 
 looking for a replacement.  The current model never really preformed as 
 well as the specs.  Is this an experience shared by anyone else?
 
 Thanks,
 Aaron ka0zoz


Re: [Repeater-Builder] db products 4060

2008-08-12 Thread Paul N1BUG
Dave Gomberg wrote:
 http://repeater.n1bug.com/duplexerrefurb.html
 
 Great write up, Paul, can you say something about how many hours you 
 put in on it???

Uh, sure too many! Heh.

Seriously, I didn't really keep track but must have been around 15 
to 20 hours. Getting some of the parts clean enough to suit me was 
agonizingly slow.

73,
Paul



Re: [Repeater-Builder] Power Supply from a PC. Slightly OT

2008-08-05 Thread Paul N1BUG
The May 2002 QST article is available as a members only PDF. Just go 
to arrl.org and search for St Louis Switcher.

Paul N1BUG

kf0m wrote:
 May 2002 QST had the computer power supply conversion article
 QST switching power supply product reviews are July 2006, January 2000, and
 Sept 2000
 
 John Lock
 kf0m at arrl.net


Re: [Repeater-Builder] DB4055 Duplexer

2008-04-21 Thread Paul N1BUG
Nate,

Thanks for bringing that to my attention!

That is weird. The info I have in the document came from a Decibel 
Products catalog. We now have three freq ranges for the DB4076, all 
from manufacturer documents. Hm. Since official info 
conflicts, I guess all I can (or should?) do is add a note about the 
situation and list the various frequency ranges we have.

I will add what specs that document provides on the 4075 while I'm 
at it. I'll add a note about the Z and W suffix which I wasn't aware 
of either.

Sounds like you had a fun project there!

73,
Paul


 Paul,
 
 Confused here... your document at that specs page shows the DB-4076  
 as being a high UHF duplexer (485-505 MHz) while right here on RB, the  
 duplexer's manual says it's much wider (404-512) on the top of the  
 manual, and then that same manual says it's a completely different  
 range (450-512) in the description text in the document.  Weird.
 
 http://www.repeater-builder.com/db/db-4076-tuning.pdf
 
 I'd just say it's a typo in the title of the manual... but...
 
 A friend and I just tuned a 4075 with an added can -- making it into a  
 4076 (the square/brown painted variety that were often found in GE  
 MASTR II cabinets with a GE part number on them) -- to the 446 range  
 tonight.
 
 Nate Duehr, WY0X
 [EMAIL PROTECTED]


Re: [Repeater-Builder] Freak Propigation

2008-04-18 Thread Paul N1BUG
Jim Brown wrote:
 Is the big mountain behind it reflecting the signal over the pass to the 
 south west?

It's certainly possible. Big mountains make great VHF reflectors. I 
can often work stations to the north or east of my location on 2m FM 
simplex or SSB with stronger signals if we both point antennas at Mt 
Katahdin (which is generally north of all stations involved) than if 
we have beams pointed at each other... especially if the station is 
in a valley. This is true even when the reflected path off the 
mountain may be much longer than the direct path between stations.

Also don't forget about knife edge diffraction of VHF signals over a 
mountain. I don't have a lot of personal experience here, but in 
theory I believe this works best if the mountain or ridge has a 
sharp rocky peak.

73,
Paul N1BUG


Re: [Repeater-Builder] DB4055 Duplexer

2008-04-11 Thread Paul N1BUG
Thanks Ron,

I will include these specs in the next revision of the Guide to 
Duplexer Specifications on the RB site.

http://www.repeater-builder.com/rbtip/duplexerspecs.html

I'm always keeping an eye out for data that isn't in there yet. I've 
added several since the current posted version so it's probably 
about time to send in an update.

73,
Paul N1BUG



Ron Wright wrote:
 Eric,
 
 The DB4055 is 5 cavity band reject duplexer from Decibel Products.
 
 Its notch is 75 to 80 db at 5 MHz.  Min freq separation is 5 MHz making it 
 useless for 2 meters Ham repeater.
 
 TX noise suppression at RX freq 70 db
 RX isolation at TX freq 70 db.
 
 Max power is 150 W continuous and insertion loss is 0.7 db.
 
 The versions ar A=150-162 and B 160-174.
 
 Would be good for something like MARS or other commercial repeater.
 
 73, ron, n9ee/r


Re: [Repeater-Builder] Re: Antenna Tower

2008-04-07 Thread Paul N1BUG
You added www which wasn't in the original link. Try this (it's your 
first try with www removed)

http://good-times.webshots.com/album/562985533mLTuoH

73,
Paul


Dexter McIntyre W4DEX wrote:
 I've tried several ways to put the link together with no success.  These 
 don't work for me:
 
 http://www.good-times.webshots.com/album/562985533mLTuoH
 
 http://www.goodtimes.webshots.com/album/562985533mLTuoH
 
 Is the picture still available?
 
 I've seen some 40+ year old towers that are still in very good 
 condition.  But I agree most that age aren't worth much if anything.
 
 Dex
 Rich [EMAIL PROTECTED] wrote:

 Antenna Tower steal 95 Ft tapered.
 Built in 1960,
 Central Pennsylvania.
 Must remove from the site owner wants a donation for it.

 Photo's available at  http://good-
 times.webshots.com/album/562985533mLTuoH

 Contact Rich

 [EMAIL PROTECTED]


Re: [Repeater-Builder] Off Topic (but with on topic questions): NTIA propaganda

2008-01-06 Thread Paul N1BUG
 While it was told that ALL VHF television would move to UHF, I don't 
 believe that is going to be reality.  I could be wrong, however

My local channel 12 is moving to channel 9 with the digital 
transition...

73,
Paul N1BUG


Re: [Repeater-Builder] Re: Duplexers (budget test equipment)

2007-12-22 Thread Paul N1BUG
Oops. I forgot to mention double shielded cable for ALL 
interconnects is an absolute MUST, at least with my duplexer - it 
has notches in excess of 120 dB deep after refurbishing. It doesn't 
take much leakage cause problems when you're dealing with notches 
like that.

Paul N1BUG


Paul N1BUG wrote:
 Jim Brown wrote:
 I have found that the main problem in using a talkie
 as the receiver for tuning the notch in a duplexer is
 the possible leakage of RF between the signal source
 directly into the talkie.  Most talkies are not
 shielded at all, and any leakage will cause you to
 tune a combination of the signal through the duplexer
 and the direct signal leaking into the talkie.
 
 Yes, I had that problem as well. When I built my last 2 meter 
 repeater (a semi-homebrew using custom re-packaged GE modules, 
 mostly) I crystalled the receiver for both the repeater receive and 
 transmit frequencies with a service switch to select the second 
 frequency. I also built a simple op amp DC amplifier sampling second 
 limiter voltage at a metering point in the receiver and use it to 
 drive a signal strength meter on the repeater front panel. Of course 
 my custom chassis is very well shielded. The receiver is peaked for 
   the repeater input frequency, so it isn't as sensitive on the 
 other frequency; but it is good enough to see the depth of my 
 duplexer notches.
 
 I use an old (cheap!) Boonton 202E generator as a signal source, and 
 put 3 dB pads on the duplexer ports (and a 50 ohm termination on 
 whatever port is not used at any specific point in the tune up 
 process). The Boonton is surprisingly stable once it has warmed up 
 for a couple of hours.
 
 I've had good luck with this simple setup. But adding the signal 
 strength meter to many commercial repeaters (or worse yet mobiles 
 converted to repeater) could be more of a challenge.
 
 Paul N1BUG


Re: [Repeater-Builder] Re: Micor conversion question

2007-12-12 Thread Paul N1BUG
15 pf and 12 pf in series would give you 6.7 pf, but if you have the 
space you could put them in parallel and have 27 pf. I'm sure that's 
what you meant to say. No guarantees on the specific item you're 
working with but usually putting a couple of caps in parallel to 
arrive at a needed value works just fine. I'd try that if it were me.

Paul


fxbuilder wrote:
 Thanks for the info.  I found 39pf, and the 12pf, but the 27pf is
 illusive. I do have 33pf and 15pf. I'll assume I can try one as the
 replacement for the 27pf or can I put a 15 and a 12 in series?. 
 Appreciate the help.
 Craig


Re: [Repeater-Builder] DB4062 woes...

2007-11-06 Thread Paul N1BUG
Hi John,

If you can get in touch with him I would interested to know more 
about what he did, especially if he cleaned the silver plated part 
(the plunger). Mine isn't all that dirty but I would like to clean 
them if I can do it safely. Also if he replaced the compound that 
the plunger is coated with, I would like to know what he used. I'm 
not sure what the stuff is, or why it is there - scratch 
prevention/lubrication, as and aid to electrical conductivity, 
anti-oxidation? In some of my cavities the stuff has started to dry 
out, so it ought to be cleaned off and replaced. Cavities I've 
worked on in the past didn't use any paste on the moving parts.

73,
Paul N1BUG


kf0m wrote:
 Hey Paul, another ham in my area had our DB4062 apart earlier this year for
 a similar problem lots of rx noise when I wiggled on two of the tuning knobs
 in the rx chain.  He reported it to be discolored inside on the threads and
 rod but no pits and he cleaned them up.  I will try to reach him and see if
 he remembers anything about the construction inside.
 
 John Lock
 kf0m at arrl.net
 
 -Original Message-
 From: Repeater-Builder@yahoogroups.com
 [mailto:[EMAIL PROTECTED] Behalf Of Paul N1BUG
 Sent: Wednesday, October 24, 2007 11:20 AM
 To: Repeater-Builder@yahoogroups.com
 Subject: [Repeater-Builder] DB4062 woes...


 Well I finally got the courage to tear apart my duplexer. The spring
 and finger stock appear to be in excellent condition with good
 contact pressure. However...

 If you look at this picture:

 http://www.n1bug.com/cavity.jpg

 You can see the end of the tuning plunger. The tuning rod is
 soldered to this end plate. Silver solder I'd guess. What you can't
 see in this picture is that at the top of the plunger there is a
 similar metal plate... the rod runs through a hole in that plate,
 but is NOT soldered to it, and there is considerable play. This is
 where the audible vibration comes from when I lightly tap the tuning
 knob. My first thought was since this is up inside the center part
 of the cavity there wouldn't be any RF voltage/current at that spot.
 BUT... this cavity is extremely sensitive to vibration, producing
 severe desense with the slightest tap on or near it. I can find NO
 other sign of anything that might cause it.

 Could this loose metal to metal contact where the tuning rod
 enters the top of the plunger cause this problem? If so, why would
 it not have this problem when new, but develop it after many years?
 Seems there must have always been a bit of play there... no? I used
 this successfully for several years, then it became progressively
 more sensitive to vibration and started having intermittent periods
 of severe noise desense... but a tap or two here and there on the
 duplexer will either greatly aggravate it or temporarily cure it.

 If that could be the problem, the challenge is getting at it to fix
 it. The plastic knobs apparently have a metal insert and are
 securely SOLDERED onto the rod, so getting them off without burning
 them up is not trivial (at least not for me). If I unsolder the rod
 from the plate at the bottom of the plunger I would be able to pull
 the plunger part out the bottom, leaving the rod in place... but
 then there's no way to solder or otherwise secure the rod to the top
 end of the plunger to fix the problem. The only solution I can think
 of is to cut the rod just below the knob, and screw the whole thing
 out the bottom... solder the rod to the plunger top end plate, screw
 it back into the cavity and put a new knob on it.

 Any thoughts, please

 Paul N1BUG









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[Repeater-Builder] Thanks re DB4062 project

2007-11-06 Thread Paul N1BUG
Thanks to all who responded to my request for help/info on this 
duplexer restoration project. I returned it to service yesterday. 
I'm now seeing better measured performance than ever before, and I 
am unable to make it go noisy by lightly tapping it as I could 
previously. I have a good feeling about this, but because its 
problems were somewhat intermittent before I hesitate to say it is 
fully cured at this point. I see no evidence to suggest it isn't... 
I just want to see it stay this way for a while before I proclaim 
success.

If there is interest I can post a lengthy report on what was done 
and the results, or maybe even write up an article about it.

73,
Paul N1BUG


[Repeater-Builder] DB4062 woes...

2007-10-24 Thread Paul N1BUG
Well I finally got the courage to tear apart my duplexer. The spring 
and finger stock appear to be in excellent condition with good 
contact pressure. However...

If you look at this picture:

http://www.n1bug.com/cavity.jpg

You can see the end of the tuning plunger. The tuning rod is 
soldered to this end plate. Silver solder I'd guess. What you can't 
see in this picture is that at the top of the plunger there is a 
similar metal plate... the rod runs through a hole in that plate, 
but is NOT soldered to it, and there is considerable play. This is 
where the audible vibration comes from when I lightly tap the tuning 
knob. My first thought was since this is up inside the center part 
of the cavity there wouldn't be any RF voltage/current at that spot. 
BUT... this cavity is extremely sensitive to vibration, producing 
severe desense with the slightest tap on or near it. I can find NO 
other sign of anything that might cause it.

Could this loose metal to metal contact where the tuning rod 
enters the top of the plunger cause this problem? If so, why would 
it not have this problem when new, but develop it after many years? 
Seems there must have always been a bit of play there... no? I used 
this successfully for several years, then it became progressively 
more sensitive to vibration and started having intermittent periods 
of severe noise desense... but a tap or two here and there on the 
duplexer will either greatly aggravate it or temporarily cure it.

If that could be the problem, the challenge is getting at it to fix 
it. The plastic knobs apparently have a metal insert and are 
securely SOLDERED onto the rod, so getting them off without burning 
them up is not trivial (at least not for me). If I unsolder the rod 
from the plate at the bottom of the plunger I would be able to pull 
the plunger part out the bottom, leaving the rod in place... but 
then there's no way to solder or otherwise secure the rod to the top 
end of the plunger to fix the problem. The only solution I can think 
of is to cut the rod just below the knob, and screw the whole thing 
out the bottom... solder the rod to the plunger top end plate, screw 
it back into the cavity and put a new knob on it.

Any thoughts, please

Paul N1BUG






Re: [Repeater-Builder] DB4062 woes...

2007-10-24 Thread Paul N1BUG
Thanks Scott,

I really appreciate the reply!

I find it extremely strange the knobs are soldered on also. You're 
probably right, although these knobs sure look identical to the ones 
in all the old Decibel Products catalogs, etc. But these knobs have 
NO holes for set screws or anything of the sort. At the repeater 
site I thought they were glued on. It was only after getting it home 
and in better light I realized they have a hefty brass insert and 
it's soldered to the rod. Strange, indeed.

Thanks for the info about the grommet. Are there some with very thin 
walls? The hole the rod passes through appears to be only a few 
thousandths of an inch larger than the rod. I'd guesstimate maybe 
.020 clearance.

I will see if I can unsolder a knob without incinerating it. I would 
like to keep the rods full length if I can, but there is enough 
length to tune my frequency even if I hacksaw through the rod below 
the knob/solder... drastic, but it has become pretty much unusable 
the way it is.

73,
Paul



Scott Zimmerman wrote:
 Paul,
 
 I have seen similar construction in cans. All of the ones I have seen have a 
 small plastic grommet insert in the hole in the top of the plunger. It's a 
 plastic insert like would be in a hole where wire passes through it. They 
 are available at Lowe's and other hardware stores.
 
 I also find it EXTREMELY strange that the tuning knob is SOLDERED to the 
 tuning rod. I guarantee this is NOT factory. There should be 2 set screws on 
 the knob. Once they are loosened, the knob should spin right off. If I were 
 to make a guess, someone has been playing around with this can(s).
 
 As I see it, you have 2 options: Fix it right - Unsolder the knob, take the 
 plunger out, clean up the threads, re-insert the grommet and reassemble 
 using a new knob if necessary.
 
 The other option is to unsolder the plunger using a torch, replace the 
 grommet in the top, clean the solder from the hole in the plunger and the 
 rod, and solder the plunger back on the rod. Alignment is not critical since 
 you can simply change the tuning to compensate for any misalignment. I had 
 done a similar procedure to a set of Wacom cans that the silver plating on 
 the plunger had gotten wore off. (how I don't know) I unsoldered the 
 plunger, cut about 1/4 off the rod and soldered it back fast. While I had 
 the cans apart, I used some silver plating compound used for plating circuit 
 boards on the plunger to re-plate them. I used LOTS of no-ox on them when I 
 reassembled to try to keep them from being damaged again. After I was done, 
 the cans tuned great and are working fine. The only thing noticeable is that 
 the tuning rods are a bit further into the can when compared side-by-side 
 with an un-modified set.
 
 Good luck,
 Scott
 
 Scott Zimmerman
 Amateur Radio Call N3XCC
 612 Barnett Rd
 Boswell, PA 15531


Re: [Repeater-Builder] DB4062 woes...

2007-10-24 Thread Paul N1BUG
Progress!

Scott, or anyone...

I got one of the knobs off. Removing them is not such a big deal as 
I thought. It turns out the brass insert in the knobs is threaded. 
They are screwed onto the rods AND soldered. Sheesh!

The hole in the top metal end plate of the plunger is indeed just a 
little bigger than the rod... not much more than .010. Photo:

http://www.n1bug.com/cavity2.jpg

If there originally was an insulated insert I suspect it was a 
special item for this application (or at least not hardware store 
variety). But if there wasn't one then I'm left with the original 
mystery of why it didn't have this noise problem until fairly recently.

So what now? I think I could solder the rod to the top of the 
plunger without dislodging the whole end plate. Is that a bad idea? 
Better ideas? Alternatively, I think I could just squeeze some .005 
PTFE sheet in that gap, but there isn't enough clearance to allow 
overlapping the ends at all. Also it might not stay put or hold up 
well with time and vibration.

I still can see no other possible source of the noise/desense in 
this cavity.

Paul N1BUG



Re: [Repeater-Builder] DB4062 woes...

2007-10-24 Thread Paul N1BUG
Thanks Ian.

I've realized my idea of soldering these two pieces together is 
horrible. The length of invar rod from the top of the cavity to its 
bottom attachment point may be critical for temperature compensation 
of the cavity! I can't believe I was proposing to do such a thing!

Looks like I need to insulate it somehow. I've been trying for hours 
to slip a piece of .005 PTFE sheet in that gap but it just won't go.

73,
Paul N1BUG



IM Ashford wrote:
 Paul,
 Excellent photos!
  
 The only reason these two pieces of metal have began touching each other 
 is that the invar plunger or the silver tuning sleeve have become bent.
  
 This could be due to some rough handling of the unitsprobably when 
 you were absent?
  
 Personally, I would drill a series of small holes around this top plate 
 to produce a larger hole,cleaning up with a small round file, giving 
 about 1/8 clearance between the plunger and the sleeve.
  
 I agree that any kind of heating would ruin the plating..
  
 If the plunger is now free of the tuning knob then perhaps you could 
 slip some heatshrink tubing into the gap and fix it with a heatgun..
  
  
 Ian
 G8PWE 
 
 - Original Message -
 *From:* Paul N1BUG mailto:[EMAIL PROTECTED]
 *To:* Repeater-Builder@yahoogroups.com
 mailto:Repeater-Builder@yahoogroups.com
 *Sent:* Wednesday, October 24, 2007 7:36 PM
 *Subject:* Re: [Repeater-Builder] DB4062 woes...
 
 Progress!
 
 Scott, or anyone...
 
 I got one of the knobs off. Removing them is not such a big deal as
 I thought. It turns out the brass insert in the knobs is threaded.
 They are screwed onto the rods AND soldered. Sheesh!
 
 The hole in the top metal end plate of the plunger is indeed just a
 little bigger than the rod... not much more than .010. Photo:
 
 http://www.n1bug.com/cavity2.jpg http://www.n1bug.com/cavity2.jpg
 
 If there originally was an insulated insert I suspect it was a
 special item for this application (or at least not hardware store
 variety). But if there wasn't one then I'm left with the original
 mystery of why it didn't have this noise problem until fairly recently.
 
 So what now? I think I could solder the rod to the top of the
 plunger without dislodging the whole end plate. Is that a bad idea?
 Better ideas? Alternatively, I think I could just squeeze some .005
 PTFE sheet in that gap, but there isn't enough clearance to allow
 overlapping the ends at all. Also it might not stay put or hold up
 well with time and vibration.
 
 I still can see no other possible source of the noise/desense in
 this cavity.
 
 Paul N1BUG
 
 


Re: [Repeater-Builder] DB4062 woes...

2007-10-24 Thread Paul N1BUG
Nate,

I appreciate the sanity check. I've been known to overlook things 
like that and make some fine blunders!

The gouges you refer to appear to be tool marks of some sort. What 
you can't tell from the photo is it looks like they were made BEFORE 
it was silver plated, so I'm assuming some tooling they used during 
manufacture. They are not as deep as they appear in the photo.

Yup, I've checked the harness and connectors, etc. Yup, it does 
misbehave off site when hooked to other radio(s). Here's a possible 
clue I forgot to mention. The passband loss, SWR, and even the 
notches appear to be quite stable when I tap on it (using test 
equipment of course). However if tapped with transmit RF present, 
noise on the receiver is very bad.

Two of the six cavities misbehave. The other four seem OK... for now...

I hate to chop on these at all! But...

Paul N1BUG


Nate Duehr wrote:
 Paul N1BUG wrote:
 
 I still can see no other possible source of the noise/desense in 
 this cavity.
 
 Just a sanity checking question...
 
 You were able to get the cavity to misbehave OFF the site and hooked to 
 completely different interconnect cables and a different radio, right???
 
 You've also carefully checked the input connectors and loops for being 
 loose (center pin falling out, etc...)?
 
 Just asking if you've made sure you're chasing the right problem. 
 Anything that could have physically moved when you were even lightly 
 tapping the cans is suspect until the can was proven for sure to exhibit 
 the problem and the connectors were carefully checked, right?
 
 Just checking... before you chop on those any further...
 
 In the first photo, what were the big gouges in the plate from?  Those 
 didn't look real good... but didn't seem to be sticking out off the 
 edges at all.  Any thoughts as to how those got there?
 
 Nate WY0X


Re: [Repeater-Builder] Re: DB4062 duplexer disassembly

2007-10-19 Thread Paul N1BUG
Ralph Mowery wrote:
 It may not be glue but a form of locktite.  If you
 heat the parts the locktite will usually let loose.

OK, thanks. I tried heat but next time I will try a bit more. I've 
been preoccupied with another repeater issue this week.

 About 30 years ago we had a Phelps Dodge 6 cavity set
 that would give the same simptoms .  Sent it back and
 it came back the same way.  We opened up one of the
 cavities and found about a teaspoon of solder dropings
 in the cavity.

A couple years ago I bought a DB4002 pass cavity and noticed it 
rattled when I picked it up to move it around. It worked fine, but 
being curious I opened it up. I found what I would guess to be a 
tablespoon of solder droppings in the bottom. It was interesting. 
Apparently loose metal laying at the bottom of a cavity doesn't 
adversely affect its operation, so long as it is operated in an 
upright position.

73,
Paul N1BUG


Re: [Repeater-Builder] Re: DC INJECTOR AND PREAMP

2006-06-04 Thread Paul N1BUG
Dan,

If you and the group will pardon a somewhat long response, let me 
offer some thoughts. I think you said you were not particularly 
radio literate and it appears you aren't really understanding the 
difficulty with what you propose to do. I will attempt to explain.

 I am trying to find a DC injector that will power a preamp which can 
 bypass for an output amplifier. 

As others have said this is technically possible but be prepared to 
pay for it. This type of system won't be cheap. Hint: I haven't 
really looked into it but I suspect a building closer to the antenna 
mast would cost far less. The DC injector isn't the problem, it's 
the extra hardware you're going to need to split the transmit and 
receive signals at the preamp (see below).

 From the GM400 I run to the duplexer at 25 watts.  then, from the 
 output of the duplexer to the antenna, I connect a dc injector, then I 
 connect the amplifier for the output power of 150 watts.

No. The amplifier has to go between the GM400 (GM300?) and the 
duplexer. The purpose of the duplexer is to isolate the receiver and 
transmitter from each other while allowing you to use one run of 
coax and one antenna. Everything associated with transmitting (such 
as the amplifier) goes on the transmit port of the duplexer. 
Everything associated with receiving (such as the preamp) goes on 
the receive port of the duplexer. At the antenna port you have 
transmit and receive signals on the coax at the same time - you 
cannot put any transmit devices (such as amplifier) or receive 
devices (such as preamp) here without a lot of extra hardware!

What you propose to do is put a receive preamp in the part of the 
system that is carrying both receive and transmit signals. If we 
were talking about a normal base station, which is either receiving 
or transmitting (but not both) at any given moment, this would be 
reasonably easy by providing a switching system to bypass the preamp 
when the radio transmits. It's not that simple in a repeater which 
receives and transmits *at the same time*.

In a single-antenna repeater system, the only way you can put a 
preamp near the antenna is to essentially have the equivalent of two 
more duplexers up there with it! It may be called diplex filtering 
as someone else here mentioned, but make no mistake it is going to 
require some expensive hardware. You would essentially have to split 
the receive and transmit signals, and then recombine them after the 
preamp. That's basically the function of *two* duplexers (one to 
split, one to recombine). You're also going to have some losses 
(both transmit and receive) in this hardware.

In one of your posts you mentioned 250' of coax and in the other 
350'. Which is it? Your transmit power figures indicate you are 
expecting 9 dB loss in the cable. That implies fairly poor coax in 
either case. What type of cable are you using?

You say the budget allows for reasonable expenses. I would 
seriously look into getting a good low loss feedline. The cost of 
new 1-5/8 or even 7/8 heliax may be prohibitive, but in some areas 
you might be able to get it on the used or surplus market for less 
than it would cost to erect a building closer to the antenna. At 350 
feet, 7/8 would have about 3 dB loss, a lot better than the 9 dB 
you seem to expect from your current cable. 1-5/8 would come in 
somewhere around 2 dB for 350 feet. The catch is, reading between 
the lines I get the feeling you are not well connected to radio 
people in your area, so you may not be able to find the deals if 
they are out there.

 My uneducated guess on the final output power on a 350' run of coax will 
 be about 18.75 watts out.

That is correct for 9 dB loss between the amplifier and antenna. 
However, as I said before the amplifier goes on the transmit port of 
the duplexer, so you will have the feedline loss plus the duplexer 
loss. Depending on the duplexer, it probably won't be much... 
probably around 1 dB give or take a bit.

 A 20 db preamp connected to a 6db gain 
 antenna would be 1.625db at the repeater.  Is that about right?

I'm sorry, I don't follow what you mean here, but I'd have to say 
no, that's not right.


Per your additional post about separate transmit and receive 
antennas, yes that may be an option. I'll let someone with the 
proper tools work out how far apart they would have to be. You're 
still going to lose a lot of trasmit power if you use the lossy 
coax, but the receive can be improved by running two antennas with 
the preamp up at the receive antenna... provided you can get 
adequate spacing between antennas. Which antenna goes on top depends 
on your needs and circumstances. I generally prefer the receive 
antenna on top, as receive performance is often the limiting factor 
in repeater installations.

Without knowing exactly what coverage you need or whether you need 
to fully exploit the potential of your repeater site to achieve it, 
it's hard to say what measures are really 

Re: [Repeater-Builder] DB4072-A UHF Duplexer Insertion Loss ?

2006-05-12 Thread Paul N1BUG
The spec sheet says 0.8 dB insertion loss for 5 MHz tx/rx separation.

Paul


Shane Autrey wrote:
 I have just purchased a set of DB4072-A UHF DB products cans. I need to 
 know what the insertion loss is on these from the manufacturers specs. 
 Can anyone help me? I need this for my repeater co-ordination 
 paperwork.. Thanks ahead of time..
 
 Shane KI4M




 
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Re: [Repeater-Builder] fading desense

2006-05-04 Thread Paul N1BUG
Ian Wells wrote:
  Would anyone have some sugestions on reducing desense fading in and out 
 on a repeater.some information sugests checking out the antenna system 
 .any sugestions?

As has been suggested, try running the repeater only from batteries 
with all power supplies, charge controllers or the like off or 
disconnected.

If you can be at the repeater site while the problem is occurring, 
listen to local audio from the repeater receiver while toggling the 
repeater transmitter off and on several times. Does the desense 
occur only when your transmitter is on?

There are many possibilities either way, but in general... If it 
happens only with your transmitter on I would have a serious look at 
your antenna, feedline, mast, tower, duplexer for any problems. Make 
sure all connections and hardware is tight. It often only takes one 
loose bolt or guy wire to make trouble. Rusty/corroded hardware can 
be the culprit too. Try a different antenna if that is easily done.

If the desense is still there with your transmitter off, I would 
suspect interference/noise from some nearby transmitter/device.

I've been chasing a very similar problem that I believe I have 
narrowed down to a bad antenna. I'll find out when I replace it in a 
few days.

Paul






 
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Re: [Repeater-Builder] Re: SRL2352 weatherproofing

2006-05-04 Thread Paul N1BUG
Thanks Harold.

I'm not sure how the current version harness is done either. 
Sinclair sent me a diagram for the current model 235-2, but both it 
and the one that came with my older (1998) version are very poor 
when it comes to showing any details like that. It looks like 
(maybe) the current version uses all type N tees instead of the 
splices with gunk filled plastic shells over them. Mine uses N tees 
at each bay of dipoles, but has 3 of the splices in the harness.

They did say those splices on the one I have are supposed to be 
weater tight as shipped, but I will see if I can add more protection.

I hope I haven't made a bad antenna choice. I'm not too worried 
about intermod. There will be only one transmitter and one receiver 
on this antenna, plus 3 other nearby transmitters. I am concerned 
about longevity and potential desense/crackle from my own 
transmitter if problems develop in that harness.

Paul



Harold Farrenkopf wrote:
 Not sure if that is how the current 235-2 antenna harnesses are
 weatherproofed.
 
 Water in the harness is never good.




 
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[Repeater-Builder] scanner interference

2006-05-03 Thread Paul N1BUG
 So how can a scanner interfere with a repeater?   I'm probably missing 
 something basic but thought I'd ask anyhow.

Given the original description of the problem Mathew has been asked 
to help solve, I doubt a scanner is the problem - hence I'm changing 
the Subject header...

The local oscillator in scanners can radiate back out the antenna 
and be heard some distance away. Many scanners receiving in the VHF 
band have the LO offset below the receive frequency by whatever the 
IF of the scanner happens to be (10.7 and 10.8 MHz are both common, 
but there may be others).

Years ago when I put up my first repeater I encoutered this problem. 
The repeater was on 145.110 and the original configuration was 
carrier squelch. As soon as I turned it on it started kerchunking 
rhythmically... bleep... bleep... bleep... After a few hours hunting 
I found a scanner one mile from the repeater site that was causing 
it. The owner had 155.310 programmed in the scanner and that one had 
a 10.8 MHz IF. Every time is scanned that frequency it keyed my 
repeater. 155.310 minus 10.8 equals 144.510, my repeater input 
frequency! The signal that thing put at the repeater site a mile 
away was quite strong. When the scanner stopped on 155.310 it put a 
darn near full quieting signal into my repeater receiver. I'm sure 
many others have similar experiences.

Paul




 
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Re: [Repeater-Builder] db 4072

2006-03-29 Thread Paul N1BUG
 I have a spec sheet now, thanks.

Any chance I can get a copy of that or some info quoted from it so I 
can add it to the next revision of:

http://www.repeater-builder.com/rbtip/duplexerspecs.html

You can contact me direct using the following address.

paul_n1bug (AT) verizon (DOT) net

Paul




 
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Re: [Repeater-Builder] G6 144b coil

2006-03-05 Thread Paul N1BUG
I dunno... but for what it's worth I will share my experience. 7 
years ago I tried a new-out-of-the-box G6 on my 2m repeater and had 
major trouble with it. I had loud crackling in even a moderate wind. 
  Completely unusable in duplex service. I replaced it with 
something else, but last year I decided to try a G6 again... bought 
another new one and had identical problems to the first. Obviously 
some people use them on duplex systems and don't have problems... 
but I will not buy another one for use on my repeaters. They hold up 
well and I'd use them anywhere except on a repeater.

Paul


[EMAIL PROTECTED] wrote:
 I was interested in James reply because I had similar experiences
 with newer Hustler antennas.  My club repeater, a friends
 repeater and my 220 repeater all used Hustler G6 and G7 antennas
 for years with good success.  A couple of years ago, we decided
 to replace the two Hustler antennas at my friends site when he
 put the new tower up.  The 220 antenna worked Ok, but the 2 meter
 G7 has been nothing but trouble.  A friend in Westerly RI bought
 a G7 for his 2 meter repeater and also had trouble.  Desense
 seems to be the common problem.  Maybe there is something
 different between the old G6/G7 antennas and the new ones?  It's
 just curious that 3 cases of a similar problem occured.  I was
 careful not to ask James any leading questions about his
 experiences and he came up with the same conclusion.




 
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