First off your 1 inch bushing won't seal it completely without a 
whack of plumbing tape (the white stuff). Wherever they sell water 
heaters they usualy also have conversion flnges for those who have a 
square element and want to install a round screw in type, which is 
what I did, twice, once for the processor and then I had the second 
flange welded into the side of my pre-heat tank, and both are 110V.
There are two screws on each element and you simply attach one wire 
to one screw and the other wire to the other. The flange package 
come with a rubber grommet tha fits well over the whole electrical 
thing and protects it from electrical shorts.
A note of caution however, if you have a square element in your 
water heater and want to convert it, like I did. Once you make the 
conversion the cover will no longer fit over the whole thing without 
touching the electrical contacts so what I did was to thouroughly 
insulate the INSIDE of the cover with pink insulation and duct taped 
it down so it wouldn't move and then I only tightened the one screw 
on the outside of the cover before insulating the whole processor 
yet further with pink and then followed that with a thermal balnket 
that they use for heating ducts. It seems to work well.

L.

--- In biofuel@yahoogroups.com, "josephputzer" <[EMAIL PROTECTED]> 
wrote:
> Hello all,
> 
> I've just begun to build a processor out of two 55 gallon drums.  
I 
> am having a 1" bushing welded to the drum so that I can put a 
screw-
> in heating element into the processor.  I wanted the bushing so 
that 
> I can take out the element for cleaning and whatnot.  My trouble 
is 
> that I'm not much for electrical components.  I have a 4.5 kw 240 
v 
> element.  How do I safely attach a power cord with the given 
wattage 
> and voltage? Is 4.5 kw to high? Should I find a 1.5 or 2.0 kw 
element 
> instead?
> 
> Any help would be great!




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