Matt Jamison wrote:
> I can boot the box up in rescue mode, uncompress the initrd and
> recompress, reinstall grub with grub-install.
> 
> The system boots normally.
> 
> Also, I kickstarted a system with LILO rather than Grub, and it worked
> normally after taking an image and dropping back on the same box.

So, it seems a grub problem (maybe it skips some initrd blocks)...

What's the exact command you ran with grub? "grub-install /dev/??"
without any option? does it work also if you only re-run grub-install
without uncompressing+recompressing the initrd?

what's the content of your device.map in your image? which version of
systemconfigurator are you using? systemconfigurator generates a new
device.map in /tmp (with grub --device-map=/tmp/grub.devices then it
uses that file to install grub (unfortunately it's removed so you can't
check it after the client is imaged).

I suggest also another post-install script:

----------
#!/bin/sh
grub-install <your_device>
----------

...it's very simple... not too hackish! :-) Moreover post-install
scripts are well documented in
/var/lib/systemimager/scripts/post-install/README.

Regards,
-Andrea

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