http://www.tompaine.com/feature.cfm/ID/5681
TOMPAINE.com -
A Green Bill Of Health?
The Government Backs Biobased Manufacturing

Laura Iiyama is a freelance reporter based in Washington, DC.

For the past three decades, manufacturers of biobased products have 
struggled to establish a toehold in the U.S. marketplace. These 
companies say their products, ranging from adhesives to plastic bags 
made of corn, soy or gelatin, are less polluting and more 
biodegradable than traditional petroleum-based products. But others 
say that biobased products may not live up to their 
environmentally-friendly claims.

Today, products made from plant matter supply only a small percent of 
transportation, electricity or chemical needs in the United States, 
according to research. But a little-noticed provision buried in the 
farm bill that President Bush signed into law this May could spark a 
surge in sales for the biobased industry. Under the new law, federal 
agencies are now required to give biobased products preference over 
nonbiobased products that are comparable in price, performance and 
availability.

Environmental and farm groups, eager to promote what many see as a 
kinder, gentler, greener path helped craft the provision, which is 
modeled on a previous directive for recycled paper. The earlier 
decree helped build the recycled paper industry. It opened the door 
for one of the largest purchasers in the United States -- the federal 
government -- to spend billions of dollars on more environmentally 
sustainable products.

For years, David Morris, vice president of the nonprofit Institute 
for Local Self-Reliance (ILSR), has promoted shifting from what he 
calls today's corporate-run fossil fuel or hydrocarbon-based economy, 
to a local or farmer-owned plant or carbohydrate-based economy.

Morris generally rates carbohydrate products far ahead of hydrocarbon 
products because they don't require the toxic chemicals and high 
temperatures, which are needed to extract and breakdown crude oil 
into petrochemicals. Furthermore, many biobased products are 
biodegradable, unlike their petrochemical counterparts, he says.

But not everyone is certain that biobased products are more 
environmentally friendly. University of Oklahoma Professor Robert 
Anex says he wants to see "empirical evidence." Anex, a science and 
Journal of Industrial Ecology, which examines the environmental 
implications of biobased materials and fuels.

Anex points to a 1999 article in Nature Biotechnology that compared a 
genetically engineered corn-based bioplastic to a similar amount of 
fossil fuel-derived polyethylene. The report concluded that 
bioplastic uses more energy because it involves a fermentation 
process. According to Anex, this means the biobased plastic actually 
winds-up producing more greenhouse gases, not less.

Biobased supporters argue that the biobased industry is still in its 
early stages, and a lot more research needs to be done. But Anex says 
the relative environmental costs should be weighed now before 
biobased manufacturing takes off, even if it is "like comparing 
apples to oranges." When evaluating biobased products, factors like 
farming's erosion of topsoil, loss of soil nutrients as well as the 
effects of irrigation and pesticides, need to be considered, Anex 
says. While the use of fossil fuels to create products may require 
toxic chemicals, the process gains points for its relative efficiency.

In the end, whether an individual biobased product is environmentally 
sustainable depends on the product and the process. Architect William 
McDonough's Virginia-based architectural firm, McDonough Braungart 
Design Chemistry (MBDC), designs products intended for 
"cradle-to-cradle" use -- recycling over and over without loss of 
quality, and without harming the environment or human health.

MBDC worked with chemical company BASF to develop a new nylon called 
Savant that can be recycled and used in carpets. Ken Alston, an MBDC 
executive, says BASF is guaranteeing a certain percentage of reused, 
or "upcycled" material in its new Savant carpets. This way old 
material gets used again, and is not dumped into the trash. The MBDC 
Web site rates that type of recycled product as far superior to 
cotton, which requires a "pesticide intensive agricultural process."

As Americans become more sensitive to environmental issues, many are 
being drawn to the biobased industry despite the many unanswered 
questions. Businesses that once kept such companies at arms length, 
are now pursuing biobased companies and the products' green 
credentials.

Kim Kristoff is president of the Arizona-based GEMTEK, which produces 
non-toxic plant-based lubricants, detergents and shampoos. Kristoff 
recalls that when he started producing biobased products in 1991, he 
received "lots of sideways glances from people saying you're nuts, 
you will bomb."

Even Kristoff began to have doubts during the next three years as 
GEMTEK lost $1.5 million. The company had great difficulty finding 
plant-based cleaners that would not have toxins. Today GEMTEK's four 
manufacturing facilities boast a green bill of health -- none are 
listed in the Environmental Protection Agency's "Toxic Release 
Inventory." In other words, they do not use, make, or release any of 
the 650 toxic chemicals that companies are required to report to the 
EPA. This year's sales are projected to reach $10 million, and now 
Kristoff gets calls from ExxonMobil, GEMTEK's number-one client, and 
Coca-Cola.

The industry has grown so much that Kristoff is organizing an 
association of biobased manufacturers, which may start with as many 
as 400 members. The association will not claim that all its products 
and processes are non-toxic -- for example, some plants contain the 
toxin terpene -- but all products will be from a renewable resource, 
and will be biodegradable, Kristoff says.

Biobased supporters like ILSR's Morris say the products are also 
often cost-competitive "if you take into account clean-up costs, 
occupational health and safety, and pollution."

For example, Bob Boyle of Cortec Corporation says his company's 
biodegradable, dry-packaging film reduces labor, and clean-up costs 
usually involved in shipping metal parts. Traditional methods require 
a chemical coating that is first applied to metal parts for 
protection during shipping. Special packaging is then needed "to 
prevent the harmful chemical from seeping-out"; once delivered, the 
chemical coating needs to be stripped off with a "harmful degreaser"; 
and then the company has to dispose of the waste, says Boyle.

"Which do you think is less expensive?" he asks rhetorically.

The federal government has played an important role in shaping and 
cultivating the biobased industry through regulations, research and 
funding, according to Morris. Thanks to the government ban on the 
toxic chemical trichloroethylene, Cortec sold water-based 
biodegradable cleaner to a northern Minnesota plant that had to 
switch, Boyle says.

On the other hand, the United States Agriculture Department's 
criteria for what will qualify as a biobased product could trigger 
millions of dollars in sales to a product that environmentalists 
decry. Cameron Griffith with the non-profit Consumers Choice Council, 
which advocates third-party labels for environmental practices and 
labor rights standards, says the USDA has failed to consider whether 
wood products are harvested in a sustainable manner.

Others say that the USDA's minimum biobased content requirement is 
too low for some products -- it's just 20 percent for tree-free 
paper. Environmentalists fear the term "biobased" will become a vague 
term with as little meaning as "environmentally friendly."

USDA official Ronald Buckhalt defends the criteria for biobased 
products as having been vetted, and says it should be viewed as the 
beginning of the department's effort to help market biobased products.

Although large companies are plunging into the field -- Cargill Dow 
has opened a biorefinery to make corn-based plastic -- it's still a 
small market. The USDA Web site states that bio-plastics sales are 
projected to reach 8 billion pounds a year by 2020 -- that's a little 
over 10 percent of the current U.S. plastics market. Backers say the 
potential biobased market is huge - theoretically anything made from 
petroleum can be fashioned from plant matter.

Published: May 23 2002

 

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