>Ran across this on another list, and thought people here would interested it.
>
><http://butanol.com/index.html>http://butanol.com/index.html
><http://www.ilcorn.org/Corn_Products/Butanol/butanol.html>http://www. 
>ilcorn.org/Corn_Products/Butanol/butanol.html
>
>Be interesting to see the information about BioDiesel made with butanol.
>
>Greg H.


People say fermenting for butanol makes serious stinks, not for those 
with noses or neighbours.

I don't think this happens anywhere outside a lab, but here's a 
patent for branched alkyl esters, biodiesel made with isopropanol or 
butanol using an enzyme process. Low CFPP, even with tallow. You'd 
think the industrial palm oil guys would be right into this if it 
were doable, but they don't seem to be doing it.

Best

Keith




http://164.195.100.11/netacgi/nph-Parser?Sect1=PTO1&Sect2=HITOFF&d=PAL 
L&p=1&u=/netahtml/srchnum.htm&r=1&f=G&l=50&s1='5,713,965'.WKU.&OS=PN/5 
,713,965&RS=PN/5,713,965
United States Patent: 5,713,965

                        ( 1 of 1 )

United States Patent    5,713,965
Foglia ,   et al.       February 3, 1998
Production of biodiesel, lubricants and fuel and lubricant additives

Abstract

A method is described which utilizes lipases to transesterify 
triglyceride-containing substances and to esterify free fatty acids 
to alkyl esters using short chain alcohols. The alkyl esters are 
useful as alternatives or additives to automotive fuels and 
lubricants. The method is particularly advantageous because it 
utilizes inexpensive feedstocks such as animal fats, vegetable oils, 
rendered fats and restaurant grease as substrates.

Inventors:      Foglia; Thomas A. (Lafayette Hill, PA); Nelson; Lloyd 
A. (Highstown, NJ); Marmer; William N. (Fort Washington, PA)
Assignee:       The United States of America as represented by the 
Secretary of (Washington, DC)
Appl. No.:      631498
Filed:  April 12, 1996

Current U.S. Class:     44/388; 435/134; 435/135; 435/198; 508/463
Intern'l Class:         C10L 001/18; C12P 007/62
Field of Search:        435/134,135,198 44/388

References Cited [Referenced By]

U.S. Patent Documents

4839287 Jun., 1989      Holmberg et al. 435/135.
4956286 Sep., 1990      Macrae  435/134.
4956287 Sep., 1990      Suzuki et al.   435/134.
5061498 Oct., 1991      Matsuzaki et al.        435/135.
5219744 Jun., 1993      Kurashige et al.        435/135.
5316927 May., 1994      Zaks et al.     435/198.
5480787 Jan., 1996      Negishi et al.  435/135.
5520708 May., 1996      Johnson et al.  44/388.
5525126 Jun., 1996      Basu et al.     44/388.
5578090 Nov., 1996      Bradin  44/388.
5599358 Feb., 1997      Giavazzi et al. 44/388.

Other References

Ali et al., "Fuel Properties of Tallow and Soybean Oil Esters", 
JAOCS, vol. 72(12), pp. 1557-1564 (1995) (no month).
Richardson et al., "Methyl Esters of Tallow as a Diesel Component", 
Proceedings of the Int. Conf. on Energy from Biomass, Palz, Coombs, 
Hall (Ed.), pp. 735-743 (1985) (no month).
Natusch et al., "Methyl Esters of Tallow as a Diesel Extender", 
Proceedings, XI, Int. Symp. on Alcohol Fuels Tech. Conf., 21-25 May 
1984, Ottawa, Canada, pp. 2-340-2-346.
Ali et al., "Emissions and Power Characteristics of Diesel Engines . 
. . ", Bioresource Technology, vol. 52, pp. 185-195 (1995) (no month).
Primary Examiner: McAvoy; Ellen M.
Attorney, Agent or Firm: Silverstein; M. Howard, Fado; John, Graeter; 
Janelle S.

Claims

We claim:

1. A method of producing alkyl esters useful as biofuels and 
lubricants from triglyceride- or free fatty acid-containing 
substances, said method comprising

a) dissolving said triglyceride- or free fatty acid-containing 
substance in an organic solvent,

b) combining the dissolved triglyceride- or free fatty 
acid-containing substance with an alcohol and a lipase to form a 
reaction mixture,

c) incubating the reaction mixture for a time and at a temperature 
sufficient for transesterification between the triglyceride or 
esterification between the free fatty acid and the alcohol to occur,

d) separating the alkyl esters from the reaction mixture.

2. The method of claim 1, wherein the triglyceride- or free fatty 
acid-containing substance is selected from the group consisting of 
tallow, vegetable oils, greases, animal fats and rendered fats and 
oils.

3. The method of claim 2, wherein the triglyceride- or free fatty 
acid-containing substance is tallow or grease.

4. The method of claim 1, wherein said alcohol is ethanol, propanol, 
isopropanol, 1-butanol, 2-butanol or isobutanol.

5. The method of claim 1, wherein said alcohol is a secondary alcohol 
and water is present in the reaction mixture.

6. The method of claim 5, wherein water is present in the reaction 
mixture in an amount up to about 6 mol % of the triglyceride- or free 
fatty acid-containing substance.

7. The method of claim 1, wherein alcohol is present in the reaction 
mixture in an amount from about 3 to about 10 moles per 1 mole 
triglyceride- or free fatty acid-containing substance.

8. The method of claim 1, wherein said organic solvent is an alkane, 
arene, chlorinated solvent or petroleum ether.

9. The method of claim 8, wherein said organic solvent is hexane, 
petroleum ether, isooctane.

10. The method of claim 9, wherein said organic solvent is hexane or 
petroleum ether.

11. The method of claim 1, wherein the lipase is from Mucor miehei or 
from Candida antarctica.

12. The method of claim 1, wherein said reaction mixture is incubated 
from about 4 to about 16 hours.

13. The method of claim 1, wherein said reaction mixture is incubated 
at a temperature of about 30.degree. C. to about 60.degree. C.

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention

The use of biofuels as alternatives or additives to currently used 
petroleum-based automotive fuels and lubricants has been an area of 
considerable research and investigation, however, several of the most 
promising sources of biofuels have not proven economically feasible. 
This invention relates to the process of producing biofuels by 
lipase-catalyzed transesterification of alcohols utilizing 
inexpensive feedstocks such as animal fats, vegetable oils, rendered 
fats and restaurant grease as substrates.

2. Description of the Prior Art

The chemical approach to the synthesis of alkyl esters (Ali and 
Hanna. 1994. Bioresource Technology. vol. 50, pp. 153-163; Freedman 
et al. 1984. J. Am. Oil Chem. Soc. vol. 61, pp. 1638-1643; Lee et al. 
1995. J. Am. Oil Chem. Soc. vol. 72, pp. 1155-1160) of triglycerides 
has drawbacks such as difficulties in the recovery of glycerol, the 
need for removal of salt residue, and the energy-intensive nature of 
the process. Moreover, chemical synthesis, though efficient in terms 
of reaction yield and time, suffers from at least two deficiencies: 
1) it does not allow for utilizing particular feedstocks, especially 
those with high free fatty acid content; and 2) it is inefficient 
with respect to conversion of feedstocks to esters of higher chain 
alcohols. The use of biocatalysts, on the other hand, does allow for 
the synthesis of branched alkyl esters, easy recovery of glycerol, 
and the transesterification of glycerides with high free fatty acid 
(FFA) content. Moreover, enzymatic methods allow a more facile 
recovery of glycerol than do chemical methods.

Although a number of studies have reported transesterification and 
interesterification reactions using lipases (e.g. Zaks and Klibanov. 
1985. Proc. Natl. Acad. Sci. vol. 82, pp. 3192-3196; Foglia et al. 
1993. J. Am. Oil Chem. Soc. vol. 70, pp. 281-285; Abraham et al. 
1988. Biotechnology Letters. vol. 10, pp. 555-558), it is only 
recently that research has been centered on the use of lipases to 
produce alkyl esters of fatty acids and alcohols other than methanol. 
Lipase-catalyzed alcoholysis of sunflower oil (M. Mittelbach. 1990. 
J. Am. Oil Chem. Soc. vol. 67, pp. 168-170), rapeseed oil (Linko et 
al. 1994. J. Am. Oil Chem. Soc. vol. 71, pp. 1411-1414), soybean oil 
and beef tallow (G. Lazar. 1985. Fette Seifen Anstrichm. vol. 87, pp. 
394-400) have been reported. These reactions generally , involve the 
use of primary alcohols with a few scattered reports on 
transesterifications with secondary alcohols (Shaw et al. 1991. 
Enzyme Microb. Technol. vol. 13, pp. 544-546).

Due to increased environmental consciousness, the use of 
agriculturally-derived fats and oils as biofuels has become an 
important area of research. Currently, rapeseed esters are used in 
Europe (Cvengros and Cvengrosova. 1994. J. Am. Oil Chem. Soc. vol. 
71, pp. 1349-1352), and palm oil esters are being evaluated in 
Malaysia (Masjuki and Sapuan. 1995. J. Am. Oil Chem. Soc. vol. 72, 
pp. 609-612) as biodiesel. Soybean oil esters have been proposed as 
potential diesel fuel alternatives (Goering and Fry. 1984. J. Am. Oil 
Chem. Soc. vol. 61, pp. 1627-1632) in the U.S., thus stimulating 
considerable research in this area. Methyl and ethyl tallowates have 
also been tested as diesel fuel substitutes (Dunn and Bagby. 1995. J. 
Am. Oil Chem. Soc. vol. 72, pp. 895-904; Richardson et al. 1985. 
Proc. of the International Conference on Energy from Biomass. vol. 8; 
Natusch et al. 1984. Proceedings IV, International Symposium on 
Alcohol Fuels Technology Conference. vol. 3, pp. 340-346; Ali et al. 
1995. J. Am. Oil Chem. Soc. vol. 72, pp. 1557-1564; Ali and Hanna, 
supra), and in light of the high price of soybean oil-derived 
biodiesel relative to petrodiesel at the present time, extending or 
replacing soybean oil feedstock with the much cheaper tallow would be 
advantageous. A major drawback in the use of neat tallow esters, 
however, is their cold temperature properties when compared to soy or 
petroleum diesel fuel. The search has thus continued for methods to 
effectively utilize cheaper feedstocks in an economically feasible 
means of producing biofuel and lubricant alternatives or additives.

SUMMARY OF THE INVENTION

We have discovered a novel process for the preparation of alkyl 
esters that are useful biofuels, lubricants or additives to biofuels 
or lubricants.

In accordance with this discovery, it is an object of the invention 
to provide a method for the preparation of alkyl esters by the 
lipase-catalyzed transesterification of alcohols to synthesize normal 
and branched chain alkyl esters using vegetable oils, tallow and 
restaurant grease as substrates.

Other objects and advantages will be readily apparent from the 
following description.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 shows the lipase-catalyzed transesterification of fats and 
oils with primary (Mucor miehei lipase) and secondary (Candida 
antarctica lipase) alcohols.

FIG. 2 shows the enzymatic transesterification and esterification of 
free fatty acid (FFA)-containing triglyceride feedstocks using M. 
miehei (primary alcohols) and C. antarctica (secondary alcohols) 
lipases.

DETAILED DESCRIPTION OF THE INVENTION

Studies were carried out to evaluate the activities of several 
commercially available lipases having varied specificities in the 
transesterification reaction. Using either hexane or petroleum ether 
as solvent under conditions described by Mittelbach (supra), the 
lipases were screened for their ability to transesterify the 
triglycerides of olive oil, soybean oil and tallow with short chain 
primary alcohols to their alkyl ester derivatives. The enzymes 
studied included 1,3-specific (Mucor miehei and Rhizopus delemar), as 
described by McNeill and Sonnet (1995. J. Am. Oil Chem. Soc. vol. 72, 
pp. 213-218), acyl-specific (Geotrichum candidum), as described by K. 
D. Mukherjee (1990. Biocatalysis. vol. 3, pp. 277-293) and 
nonspecific (Candida antarctica and Pseudomonas cepacia), as 
described by McNeill and Sonnet (supra), lipases. Results of the 
studies are shown in Table 1.

With methanol, the lipase from M. miehei (Lipozyme.TM. IM60) was the 
most effective in converting tallow to the respective alkyl esters 
(Table 1), and it was found to be the most efficient for the 
transesterification of triglycerides with primary alcohols to alkyl 
esters for the homologous series methanol to 1-butanol and 
isobutanol. In addition, transesterifications with methanol and 
ethanol were observed to be sensitive to water added to the reaction 
mixtures, with water greatly reducing the amount of ester formed. The 
use of 95% ethanol instead of absolute ethanol, for example, gave 
poorer conversion to ester (Table 1), with conversions dropping from 
98% to 68%.

                                       TABLE 1
     __________________________________________________________________________
     Lipase-Catalyzed Transesterification of Triglycerides to Alkyl Esters
     with Primary Alcohols.sup.a
                             % Composition of product.sup.b,c
     Substrate
          Alcohol
                Lipase Temp. (.degree.C.)
                             MG  DG   TG  Ester
     __________________________________________________________________________
     Tallow
          Methanol
                 M. miehei.sup.d
                       45     0.5 e
                                  8.2 e
                                      13.6 f
                                          77.8 b
     Tallow.sup.e
          Methanol
                 M. miehei
                       45     0.1 e
                                  3.5 f-j
                                       1.5 g
                                          94.8 a
     Soybean
          Methanol
                M. miehei
                       45     1.4 e
                                 12.5 d
                                      10.7 f
                                          75.4 b,c
     Rape Methanol
                M. miehei
                       45     1.9 d,e
                                  7.8 e,f
                                      13.0 f
                                          77.3 b
     Tallow
          Methanol
                C. antarctica.sup.d
                       45     5.1 c
                                 12.8 d
                                      53.5 d
                                          25.7 d
     Tallow
          Methanol
                 P. cepacia
                       45     0.0 e
                                  6.9 e,f,g
                                      79.2 b
                                          13.9 e,f
     Soybean
          Methanol
                P. cepacia
                       45     2.4 d,e
                                 17.8 c
                                      65.3 c
                                          14.5 e,f
     Olive
          Methanol
                P. cepacia
                       45     1.3 e
                                 24.2 a,b
                                      50.1 d
                                          24.4 d
     Tallow
          Methanol
                R. delemar
                       45     0.2 e
                                  4.1 e-i
                                      95.0 a
                                           0.8 g
     Olive
          Methanol
                R. delemar
                       45     0.2 e
                                  3.1 g,h,i
                                      96.1 a
                                           0.6 g
     Soybean
          Methanol
                R. delemar
                       45     0.2 e
                                  3.9 e-i
                                      95.0 a
                                           0.8 g
     Tallow
          Methanol
                G. candidum
                       45     6.3 c
                                  3.7 f-i
                                      77.5 b
                                          12.5 e,f
     Tallow
          Ethanol
                M. miehei
                       45     0.1 e
                                  0.9 h,i
                                       0.7 g
                                          98.3 a
     Tallow
          Ethanol.sup.f
                 M. miehei
                       45    14.4 b
                                 22.4 b
                                       1.6 g
                                          68.0 f,g
     Tallow
          Ethanol
                M. miehei
                       35     0.0 e
                                  4.6 e-h
                                       1.4 g
                                          93.9 a
     Tallow
          Ethanol
                M. miehei
                       55     0.4 e
                                  3.3 g,h,i
                                       1.8 g
                                          94.5 a
     Soybean
          Ethanol
                M. miehei
                       45     0.6 e
                                  1.2 h,i
                                       0.8 g
                                          97.4 a
     Rape Ethanol
                M. miehei
                       45     0.8 e
                                  0.3 h,i
                                       0.3 g
                                          98.2 a
     Tallow
          Ethanol
                P. cepacia
                       45    17.6 a
                                 15.7 c,d
                                      52.7 d
                                          13.7 e,f
     Tallow
          Ethanol
                R. delemar
                       45     4.3 c,d
                                 28.5 a
                                      46.0 d,e
                                          21.2 d,e
     Tallow
          Propanol
                M. miehei
                       45     0.2 e
                                  1.5 h,i
                                       0.1 g
                                          98.3 a
     Tallow
          Propanol.sup.f
                 M. miehei
                       45     0.7 e
                                  0.5 h,i
                                       0.3 g
                                          98.6 a
     Tallow
          Butanol
                M. miehei
                       45     0.1 e
                                  0.1 i
                                       0.2 g
                                          99.6 a
     Tallow
          Butanol.sup.f
                 M. miehei
                       45     0.6 e
                                  0.5 h,i
                                       0.8 g
                                          98.1 a
     Tallow
          Isobutanol
                M. miehei
                       45     0.1 e
                                  0.8 h,i
                                       0.8 g
                                          98.5 a
     Tallow
          Isobutanol.sup.f
                 M. miehei
                       45     0.2 e
                                  0.2 i
                                       0.2 g
                                          99.4 a
     Tallow
          Isobutanol
                P. cepacia
                       45     6.8 c
                                 27.1 a
                                      37.3 e
                                          28.8 d
     Tallow
          Isobutanol
                R. delemar
                       45     0.6 e
                                 16.3 c,d
                                      72.7 b,c
                                          10.4 f
     __________________________________________________________________________
      .sup.a Reaction conditions for transesterification were as follows: 0.34M
      triglyceride in hexane (8mL), 200 rpm, 5 h reaction time.
      .sup.b Determined by gas chromatography.
      .sup.c Means (n = 3) in the same column with no letter in common are
      significantly different (p < 0.05) by Bonferroni LSD.
      .sup.d M. miehei IM60, C. antartica SP435.
      .sup.e Reaction time was 8 h.
      .sup.f Water, 6.0 mol % based on triglyceride, was added to reaction,

A mixture of alcohol (methanol, ethanol, 1-propanol, 1-butanol or 
isobutanol) and tallow (3:1 molar ratio) was reacted in hexane in the 
presence of enzyme (12.5% based on weight of tallow). Water did not 
appear to affect ester production in these instances, and the 
conversions were practically constant over temperature ranges between 
35.degree.-55.degree. C., as exemplified by the ethanolysis of tallow 
(Table 1).

Transesterification of secondary alcohols in hexane showed a 
completely different trend (Table 2): the lipases from C. antarctica 
(SP435) and P. cepacia (PS30) gave higher ester conversions than M. 
miehei (IM60). Enzyme concentration was 25 wt % based on weight 
triglyceride. Reactions run without the addition of water were 
sluggish for both the SP 435 and PS30 lipases. In both cases a 
maximum conversion of 23-30% was obtained overnight (16 hr). The 
addition of small amounts of water (3-100 .mu.l, or about 6 mol % of 
triglyceride) improved conversions. The need for the presence of 
water was supported by the ease with which high free fatty 
acid-containing greases were converted to their corresponding 
branched alkyl esters. The opposite effect was observed in the case 
of methanol, which was extremely sensitive to the presence of water. 
For branched chain alcohols, better conversions were obtained when 
the reactions were run neat, as seen with isopropanol and 2-butanol 
(Table 3). Lowered yields when using the normal alcohols, methanol 
and ethanol, in solvent-free reactions were observed and could be 
attributed to unfavorable viscosity conditions, which affected mixing 
of substrates with the lipase.

                                       TABLE 2
     __________________________________________________________________________
     Lipase-Catalyzed Transesterification of Tallow to Alkyl Esters with
     Secondary Alcohols.sup.a
                       % Composition of Products.sup.b,c
     Alcohol
           Solvent
                Lipase Time (h)
                            MG DG  TG   Ester
     __________________________________________________________________________
     Isopropanol
           Hexane
                 C. antarctica.sup.d
                       5    0.8 b
                                8.7 d
                                   49.3 b
                                        41.2 d
     Isopropanol
           Hexane
                 P. cepacia
                       5    5.2 a
                               24.7 b
                                   26.0 c
                                        44.1 4
     Isopropanol
           Hexane
                M. miehei.sup.d
                       5    7.4 a
                               14.3 c
                                   54.0 b
                                        24.3 e
     Isopropanol
           Hexane.sup.e
                 C. antarctica
                       5    2.1 b
                                5.2 d,e
                                   31.5 c
                                        61.2 b
     Isopropanol
           Hexane
                C. antarctica
                       16   0.0 b
                                1.1 f
                                   47.2 b
                                        51.7 c
     2-Butanol
           Hexane
                C. antarctica
                       5    0.2 b
                                1.9 e,f
                                   74.2 a
                                        23.7 e
     2-Butanol
           Hexane
                P. cepacia
                       5    0.3 b
                               29.7 a
                                   29.0 c
                                        41.0 d
     2-Butanol
           Hexane
                M. miehei
                       5    2.4 b
                               23.2 b
                                   54.3 b
                                        19.6 e
     2-Butanol
           Hexane.sup.e
                 C. antarctica
                       5    6.2 a
                                8.3 d
                                   49.6 b
                                        39.0 d
     2-Butanol
           Hexane
                C. antarctica
                       16   0.0 b
                                1.1 f
                                   15.4 d
                                        83.8 a
     __________________________________________________________________________
      Reaction conditions were as follows; 0.34M tallow in hexane (8 mL),
      45.degree. C., 0.3 g of enzyme, 200 rpm.
      .sup.b Determined by gas chromatography.
      .sup.c Means (n = 3) in the same column with no letter in common are
      different (p < 0.05) by Bonferroni LSD.
      .sup.d M. miehei IM60, C. antartica SP435.
      .sup.e water added at 6 mole % based on tallow.

The conditions utilized for tallow (0.34M tallow in hexane, 
45.degree. C., 300 rpm, 4-8 hr, 12.5-25% enzyme by weight of tallow, 
neat in the case of branched alcohols) have been used to scale up 
reactions involving the primary alcohols to give over 95% conversions 
and over 90% for secondary alcohols with very minimum production of 
the other glycerides (Table 3). These conditions also gave 
conversions between 75-95% when applied to soybean and rapeseed oils, 
as exemplified by methanolysis, ethanolysis and isopropanolysis 
reactions (FIG. 1). When applied to greases with varying fatty acid 
contents, methanolysis was curtailed for feedstocks where the free 
fatty acid content was greater than 9% while ethanolysis was 
effective below 22.4% FFA. Secondary alcohols, on the other hand, 
were extremely effective in converting high FFA-containing feedstocks 
to their respective alkyl esters (FIG. 2). This is in agreement with 
the observation that water appears to retard the conversion to ester 
when methanol is the substrate but does promote ester formation when 
secondary alcohols are used with C. antarctica as the lipase.

                                       TABLE 3
     __________________________________________________________________________
     Lipase-Catalyzed Transesterification of Tallow with Alcohols.sup.a
                           % Composition of products.sup.b,c
     Alcohol
           Solvent
               Lipase Time (hr)
                           MG   DG  TG  Ester
     __________________________________________________________________________
     Methanol
           Hexane
                M. miehei.sup.d
                      5    0.5 c,d
                                 8.2 b
                                    13.6 d
                                        73.8 d
     Methanol
           Hexane
                M. miehei
                      8    0.1 d
                                 3.5 c
                                     1.5 e
                                        94.8 a
     Methanol
           none.sup.e
                M. miehei
                      8    5.2 a
                                10.0 a
                                    67.6 a
                                        19.4 g
     Ethanol
           Hexane
               M. miehei
                      5    0.2 d
                                 1.2 d
                                     0.6 e
                                        98.5 a
     Ethanol
           none.sup.e
                M. miehei
                      5    1.8 b,c
                                 3.7 c
                                    29.0 c
                                        65.5 e
     Isopropanol
           Hexane
               C. antartica
                      16   0.0 d
                                 1.1 d
                                    47.2 b
                                        51.7 f
     Isopropanol
           none.sup.e
                C. antartica.sup.d
                      16   2.2 b
                                 7.0 b
                                     0.9 e
                                        90.3 b
     Isobutanol
           Hexane
                M. miehei
                      5    0.1 d
                                 0.8 d
                                     0.6 e
                                        98.5 a
     Isobutanol
           none.sup.e
                M. miehei
                      5    0.8 c,d
                                 0.9 d
                                     1.0 e
                                        97.4 a
     2-Butanol
           Hexane
               C. antarctica
                      16   0.0 d
                                 1.1 d
                                    15.4 d
                                        83.8 c
     2-Butanol
           none.sup.e
                C. antarctica
                      16   1.3 b,c,d
                                 1.3 d
                                     1.0 e
                                        96.4 a
     __________________________________________________________________________
      .sup.a Reaction condition for transesterification were as follows: 0.34M
      tallow in hexane (8 mL), 45.degree. C., 200 rpm.
      .sup.b Determined by gas chromatography.
      .sup.c Means (n = 3) in the same column with no letter in common are
      significantly different (p < 0.05) by Bonferroni LSD.
      .sup.d M. miehei IM60, C. antartica SP435.
      .sup.e Reaction conditions the same except no solvent used,

Lipase esterification is thus a viable method for the production of 
alkyl esters from triglyceride feedstocks such as tallow, vegetable 
oil and FFA-containing greases. The transesterification of 
triglyceride-containing substances to form alkyl esters may be 
carried out according to the following procedure: a 
triglyceride-containing substance is combined with an alcohol and a 
lipase (with or without solvent) to form a reaction mixture. The 
mixture is shaken for an amount of time and at a temperature 
effective for transesterification to occur. Optionally, a small 
amount of water may be added to the mixture. When the reaction is 
complete, the alkyl ester products are separated from the residual 
reaction mixture by conventional methods such as filtration of the 
enzyme and removal of solvent if present.

Useful triglyceride- and free fatty acid-containing substances are 
tallow, vegetable oils, greases, other animal fats and rendered fats 
and oils. Preferred are tallow and greases. If necessary, the 
substance may be dissolved in an organic solvent before combining 
with alcohol and enzyme. Effective organic solvents are hexane, 
petroleum ether, isooctane and other alkanes and arenes or 
chlorinated solvents. Preferred solvents are hexane and petroleum 
ether. The amount of solvent required is not critical and is used 
only to improve miscibility of the reactants.

Both primary (normal and branched) and secondary alcohols may be 
utilized in the process. When secondary alcohols are utilized, it is 
preferred to add water in amounts ranging from about 0 to about 6 mol 
% of the triglyceride. Useful primary alcohols are ethanol and 
isobutanol, and useful secondary alcohols are isopropanol and 
2-butanol. They may be present in amounts ranging from about 3 to 
about 10 moles/1 mole triglyceride.

Time and temperature ranges are dependent upon the lipase selected 
and the degree of conversion acceptable. These parameters are easily 
obtained experimentally by following the procedures set forth in the 
specific example. In general, from about 4- to about 16-hr reaction 
times and temperatures ranging from about 30.degree. to about 
60.degree. C. are useful.

While the process has been exemplified in terms of the lipases 
discussed, any effective lipase may be utilized, and, since lipase 
specificities are generally available, it is within the level of 
skill in the art to carry out the experimentation described herein in 
order to select the appropriate enzyme. Factors to consider are 
specificity, substrates and the intended end product. In general, 
specificity of the enzyme is selected depending on the desired end 
product. However, it has been found that non-specific enzymes are 
particularly useful in the production of alkyl esters for use in 
biofuels and lubricants. P. cepacia and C. antarctica, for example, 
were found to be very effective when used with 2-propanol and 
2-butanol in the transesterification of beef tallow, vegetable oil 
and greases, resulting in greater than 90% conversions.

In order to achieve improvement in the cold temperature properties of 
tallow esters, blending the tallow esters with soy esters is 
effective. In addition, utilizing higher molecular weight alcohols 
(i.e., higher than methanol) in the reaction results in improved cold 
temperature properties. For example isopropyl and 2-butyl esters have 
better cold temperature properties than the corresponding methyl and 
ethyl esters of triglycerides and are better diesel fuel 
alternatives, either neat or blended with diesel. The branched alkyl 
esters of tallow and greases, unlike the methyl ester counterparts, 
have cold temperature properties similar to existing biofuels.

The lipase-catalyzed transesterification is more efficient than the 
chemical approach and has the added advantages of easily-recoverable 
glycerol, minimal waste residues, recycling of catalyst, the use of 
high fatty acid-containing feedstocks, low reaction temperatures and 
high conversions to alkyl esters. Moreover, the conversion of 
triglycerides to branched esters is particularly rapid, an important 
factor when considering tallow as a feedstock due to the improved 
low-temperature properties of the branched esters of tallow, and 
feedstocks having a high content of free fatty acids, such as 
restaurant grease, are easily converted.

EXAMPLES

Example 1: Transesterification Reaction

Screening experiments were conducted at 10% lipase by weight of 
triglyceride with hexane as solvent. The reaction was run as follows: 
to a stoppered 125-ml Erlenmeyer flask containing substrate was added 
3 mole equivalenty of the alcohol with the appropriate amount of 
enzyme. The reaction mixture was shaken at 200 rpm for 5 hr at 
45.degree. C. The progress of the reaction was followed by taking 
100-.mu.l aliquots at selected time intervals, concentrating to a 
residue which was derivatized with 
N,O-(bis-trimethylsilyl)trifluoroacetamide (BSTFA) for gas 
chromatographic analysis. Substrates utilized were tallow (Chemol 
Corp., Greensboro, N.C.), high free fatty acid-containing greases 
("restaurant" or "yellow", Kaluzny Bros. Joliet, Ill.), rapeseed oil 
(Calgene Chemical, Skokie, Ill.) and soybean and olive oil (purchased 
from a local supermarket). Enzymes utilized were supported lipases M. 
miehei (Lipozyme.TM. IM20/60) and C. antarctica (SP435), both 
obtained from Novo Nordisk (Franklinton, N.C.). Lipase powders were 
from G. candidum, P. cepacia (both from Amano Pharmaceutical, Troy, 
Va.) and R. delemar (Seikagaku Kogyo Co., Tokyo, Japan).

Example 2: Analysis of Products

For solvent reactions, an aliquot was taken at selected time 
intervals and freed of solvent under a stream of nitrogen at 
45.degree. C. A portion of the residue (10 mg) was dissolved in 
tetrahydrofuran (100 .mu.l ) and BSTFA (200 ul) was added. The 
mixture was heated on a water bath at 90.degree.-95.degree. C. for 15 
min. After cooling to room temperature, hexane (5 ml) was added. An 
aliquot of 0.5 .mu.l of the mixture was analyzed by gas 
chromatography as follows: a 15 m long, non-polar high temperature 
capillary column (DB1-HT), i.d. 0.32 mm, film thickness 0.1 micron, 
was used (J&W Scientific, Folson, Calif.) for analysis. The samples 
were injected directly on-column using a Hewlett Packard 5890 gas 
chromatograph, helium carrier gas flow rate of 5.5 ml/min, flame 
ionization detection with an initial oven temperature of 70.degree. 
C. followed by a temperature program of 20.degree. C./min to final 
temperature of 350.degree. C., which was held for 4 min. Peaks in the 
chromatograms were identified by comparison of retention times with 
standards of known composition. All solvents were high-performance 
liquid chromatography (HPLC) grade and were purchased from Burdick 
and Jackson (Muskegon, Mich.). BSTFA was obtained from Regis Chemical 
Co. (Morton Grove, Ill.). Unless otherwise stated, all other 
chemicals were from Aldrich Chemical Co. (Milwaukee, Wis.).

* * * * *


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