"HSE advises against home production - Because of these serious 
health and safety risks, HSE advises against the home manufacture of 
biodiesel using domestic or other unsuitable facilities and by people 
who are not trained in handling dangerous substances."

Ho-hum (yawn...). Whereas:

Safety
http://journeytoforever.org/biodiesel_make.html#safe

More about methanol
http://journeytoforever.org/biodiesel_make.html#moremeth

Hazards
http://journeytoforever.org/biodiesel_processor.html#haz

As for quality, actually it's the other way round:

Quality
http://journeytoforever.org/biodiesel_vehicle.html#qual1

-------

http://www.hse.gov.uk/pubns/biodiesel.htm
HSE - PUBLICATIONS

Domestic production of biodiesel - health and safety warning

Biodiesel is a relatively new synthetic fuel made from vegetable 
oils, and its domestic production raises serious health and safety 
concerns.

The information below describes some of the hazards and contains 
advice from HSE that biodiesel should not be produced at home.

Biodiesel is produced commercially and can be bought from some petrol 
stations. However there are 'recipes' available on the internet for 
the domestic production of biodiesel. These usually involve mixing 
methanol with sodium hydroxide (also known as caustic soda or lye), 
and pouring the resulting mixture into vegetable oil.

Such home production raises serious health and safety concerns, as it 
involves hazardous chemicals and the risk of fire and explosion.

Making biodiesel is a potentially hazardous process that should only 
be carried out in controlled conditions by people with the proper 
training and experience.

At the very least a poorly made product could seriously damage a 
vehicle engine.

Hazardous chemicals

The individual chemicals needed for the process are hazardous.

Sodium hydroxide is extremely corrosive. It can cause burning to 
unprotected skin and is particularly damaging to the eyes. Stirring 
the liquid can often produce a fine mist of liquid droplets. If this 
mist is inhaled, severe irritation of the respiratory tract and 
breathlessness can occur. Accidental swallowing can cause major 
damage to the throat lining and digestive system.

Methanol is a toxic chemical. It can enter the body through breathing 
in the vapour, direct skin contact or by accidental swallowing. It 
can cause nausea, dizziness and visual disturbances that can result 
in blindness. Swallowing small quantities could pose a significant 
health threat to the central nervous system and could also affect 
other vital organs. It is a cumulative poison and repeated exposure 
to relatively low concentrations could cause harm in the longer term.

Risk of fire and explosion

There is a serious risk of fire and explosion because methanol is 
highly flammable and there are many potential sources of ignition in 
most homes such as:


* normal electrical equipment, for example kitchen appliances, plugs 
and switches;
* open flames, for example gas burners; and
* smoking materials.

It is also possible that a violent chemical reaction could occur by


* making a mistake with the recipe, for example getting the 
quantities wrong or adding the chemicals in the wrong order;
* poor mixing; or
* making too much at once.

Any of these could result in the mixture splashing or boiling over, 
causing serious burns.

HSE advises against home production

Because of these serious health and safety risks, HSE advises against 
the home manufacture of biodiesel using domestic or other unsuitable 
facilities and by people who are not trained in handling dangerous 
substances.

Further information


* Free leaflet - Safe working with flammable substances (INDG227) PDF [65kb]

Basic safety principles when working with flammable liquids (ISBN 0 71761154 X)

* Free leaflet - How safe is your workplace? A short guide to the 
Dangerous Substances and Explosive Atmospheres Regulations (INDG370) 
PDF [400kb]

ISBN 0 7176 2589 3

* Available from HSE Books - The safe use and handling of flammable 
liquids (HSG140)

More detailed guidance on flammable liquids (ISBN 0 7176 0967 7)


* Designing and operating safe chemical reaction processes (HSG143)

Guidance on chemical reactions (ISBN 0 7176 1051 9, price £12.50)

HSE publications are obtainable from HSE Books, telephone 01787 881 165.

Further information on general health and safety issues is available 
from the HSE Infoline telephone 0845 345 0055 .

Although HSE's prime concern is with health and safety, we are also 
obliged to point out that duty must be paid on all vehicle fuel for 
use by the general public, whatever the origins of the fuel.


* Updated 27.09.05

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