We have used that method and silver coated wire as well for some jobs...
Just like Cat5 cable quality types , same with signal wire.    You pay what
you get for....Lol.

On Apr 2, 2017 6:36 PM, "Lewis Bergman" <[email protected]> wrote:

> I think soldering the stripped end of the wire the last 1/4 inch last
> longer than anything.
>
> On Sun, Apr 2, 2017, 7:31 PM Chuck McCown <[email protected]> wrote:
>
>> I have the same problems.  I just make extra cables and toss them when
>> they start getting intermittent.  Like to find some stranded cat5 with a
>> high strand count.
>>
>>
>> *From:* Jaime Solorza
>> *Sent:* Sunday, April 02, 2017 6:28 PM
>> *To:* Animal Farm
>> *Subject:* Re: [AFMUG] Ferrules
>>
>> We rarely use ferrules ....If the wires are moved allot they will
>> break....There are different types of terminal blocks which can help...Deep
>> recess ones like Phoenix Contacts hold up well... Good quality wire is also
>> important...cuts are key...Make sure all strands are intact and not
>> nicked...A simple twist is all that is needed.  I will share part numbers
>> tomorrow.
>> On Apr 2, 2017 6:15 PM, "Forrest Christian (List Account)" <
>> [email protected]> wrote:
>>
>> Question for Jaime or anyone else who has an opinion....
>>
>> I'm in the process of getting the wire harnesses put together for the
>> automatic test equipment in the manufacturing plant.   These are the cables
>> which go from the test equipment to the actual connectors on our products.
>>
>> I have two scenarios I need to figure out a more reliable termination for:
>>
>> The first is how best to terminate into a removable terminal block.
>> This termination would be permanent, but the terminal would end up plugged
>> in and removed a lot of times.    In the past I've just terminated the wire
>> to the block and potted the whole thing with an adhesive.   Works mostly.
>> Until the adhesive comes off the block or the block itself fails. At which
>> point you start over on the cable.
>>
>> I'm wondering if using crimp ferrules on the wire and terminating the
>> wire in the terminal block normally would be more or less robust.    Having
>> not used ferrules for a long time,  I'm not sure if these will handle the
>> type of abuse one would expect in this application...  Ie repeated motion
>> of the removable terminal block as it is inserted or removed.
>>
>> The second application is where I have a fixed terminal block and need to
>> a harness which will survive multiple terminations to said blocks.   I.e.
>> we have to hook up each product we manufacture to this harness.    I'm not
>> sure if a typical ferrule will survive repeated terminations or if there's
>> a better option here as well.
>>
>> Any opinions on the above would be helpful
>>
>>

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