It does seem to be good as it is malleable and will squish in the terminal.  

From: Lewis Bergman 
Sent: Sunday, April 02, 2017 6:35 PM
To: [email protected] 
Subject: Re: [AFMUG] Ferrules

I think soldering the stripped end of the wire the last 1/4 inch last longer 
than anything. 



On Sun, Apr 2, 2017, 7:31 PM Chuck McCown <[email protected]> wrote:

  I have the same problems.  I just make extra cables and toss them when they 
start getting intermittent.  Like to find some stranded cat5 with a high strand 
count.  


  From: Jaime Solorza 
  Sent: Sunday, April 02, 2017 6:28 PM
  To: Animal Farm 
  Subject: Re: [AFMUG] Ferrules

  We rarely use ferrules ....If the wires are moved allot they will 
break....There are different types of terminal blocks which can help...Deep 
recess ones like Phoenix Contacts hold up well... Good quality wire is also 
important...cuts are key...Make sure all strands are intact and not nicked...A 
simple twist is all that is needed.  I will share part numbers tomorrow.  
  On Apr 2, 2017 6:15 PM, "Forrest Christian (List Account)" 
<[email protected]> wrote:

    Question for Jaime or anyone else who has an opinion.... 

    I'm in the process of getting the wire harnesses put together for the 
automatic test equipment in the manufacturing plant.   These are the cables 
which go from the test equipment to the actual connectors on our products.

    I have two scenarios I need to figure out a more reliable termination for:

    The first is how best to terminate into a removable terminal block.   This 
termination would be permanent, but the terminal would end up plugged in and 
removed a lot of times.    In the past I've just terminated the wire to the 
block and potted the whole thing with an adhesive.   Works mostly.   Until the 
adhesive comes off the block or the block itself fails. At which point you 
start over on the cable.

    I'm wondering if using crimp ferrules on the wire and terminating the wire 
in the terminal block normally would be more or less robust.    Having not used 
ferrules for a long time,  I'm not sure if these will handle the type of abuse 
one would expect in this application...  Ie repeated motion of the removable 
terminal block as it is inserted or removed.

    The second application is where I have a fixed terminal block and need to a 
harness which will survive multiple terminations to said blocks.   I.e. we have 
to hook up each product we manufacture to this harness.    I'm not sure if a 
typical ferrule will survive repeated terminations or if there's a better 
option here as well.    

    Any opinions on the above would be helpful

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